Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by...

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“Un pozzo di scienza” I.T.I.S. F.Corni 27.03.09 Tetra Pak

Transcript of Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by...

Page 1: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

“Un pozzo

di

scienza” I.T.I.S. F.Corni

27.03.09

Tetra Pak

Page 2: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

How do they do it? Discovery Channel, March 2008

Page 3: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Today … Benefits of aseptic technology

►Product remains fresh for months without refrigeration and preservatives

►Cost-effective transport and storage with minimal environmental impact

“The most important food science advancement of the 20th Century.”Institute of Food Technologists 1989

In 1952 … the first Tetra Pak package

Page 4: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Tetra Pak: a full system supplier Looking at the entire value chain

ConsumerDistribution and Channel

Food Manufacturer

Raw material

Processing & Packaging Environment

Page 5: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Tetra Pak: a full system supplier

We supply complete integrated processing, packaging and distribution lines, and stand-alone equipment, carefully tested

to make sure they give you optimal performance.

Page 6: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

The Packaging Line

Tetra Cap Applicator

Tetra Straw

Applicator

Tetra Film Wrapper

Tetra Conveyor Flexi

Tetra Cardboard Packer

Tetra Pallet Magazine

Tetra Pallet Loader

Tetra Elevator

Tetra Pak

A3/Flex

Tetra Package Conveyor

Tetra Helix

Tetra Handle Applicator

Tetra Film

Wrapper

Tetra Unit Conveyor

Page 7: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

The Aseptic Packaging Process

Packaging Material Reel

Packaging Material sterilization

Packaging Material Tube Forming

Product Filling

Semi-finished package forming, transversal sealing and cutting

Longitudinal Sealing

Final folding. The package is given its final shape

Packaging Material Drying

Page 8: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

The Packaging System

• Two-jaws system

• Chain driven system

Page 9: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

A package for every need

Page 10: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

… innovative straws…

TasteTaste Visual Scent Touch

Perfumedstraws

Colour changingstraws

Differentcolours & shapes

Sensory straw & sourblast straw

Page 11: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Openings and closures more convenience for consumers

Perforation

Straw Hole

PullTab™

ReCap2™

ReCap3™

FlexiCap™

StreamCap™

SlimCap™

LightCap™

Page 12: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Not only liquid food A new packaging concepts

Page 13: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Present in more than 150 countries across five continents45 packaging material and closures plants2 major R&D centers20,250 employees320.5 millions € net sales

A global company, working locally

Page 14: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Carton Value

Carton BottleCarton

Economy

Carton Gable Top

What’s in Modena?

Actual

employees

690 Foreign

population

16% Average age

39 Seniority

10y Degree

40%

Page 15: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Tetra Pak is world leader in aseptic carton packaging

Recognized by the Institute of Food Technologists as “the most important food science advancement of the 20th century”Tetra Pak remains focused on innovation and technology leadershipMore than 230 patent families, that generated over 1700 patent applications and patents internationallyInnovations have created new markets for milk, juice, soups and other liquid foodDevelopment at Modena drives global vision660 strong team continue to deliver – as many as 32 nationalities represented in Modena

Modena today

Page 16: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

Environment @ Tetra Pak

Page 17: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Man – Environment interaction increasing awareness

Page 18: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

We are committed to running our business in an environmentally sound and sustainable manner.

Active role:

-

minimise environmental impacts

-

anticipate law requirements

-

communicate our performances

Our commitment to the environment

Page 19: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

The Value Chain – Product life-cycle To reduce the impact in each step of the life cycle

Package Specifications

Packaging Systems

Distribution Systems

Retailer

Paperboard

Aluminium

Plastics

Base Materials

Packaging Materials

Pack

agin

g M

ater

ial

Prod

uctio

n Pr

oces

s

Consumers Disposal Recycling

Page 20: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Change approach -Global vision (life-cycle thinking)

Raw material sourcing

post-consumer management

Transports (in&out)

Tetra Pak converting

plants

Filling Machines

Recycling goal

Climate goal

Forestry goal

Page 21: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Tetra Pak’s environment position Four pillars driving focus and competitiveness

Page 22: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Page 23: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Renewability matters Focusing on natural resources that are exhaustible or replaceable by new growth

Absorbs CO2

Audited supplyRe-grows

CO2

CO 2

CO2

CO2

Releases oxygen

O 2

O2

O2

O 2

Page 24: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Responsible Forestry Management

Certification according to internationally recognized standardsFull traceability of wood fibres to assure legal & acceptable sources Working with key stakeholdersReporting on progress

Page 25: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Page 26: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Looking at impact from the material Efficiency and effectiveness in focus

Greenhouse gas emissions (CO2

equivalents)

0%

Base materials produced for Tetra Pak

Aluminium

Polymers

Paperboard

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

Source reduction Source reduction & supplier & supplier

improvementsimprovements

Reduce share of Reduce share of nonnon--renewable renewable

materialsmaterials

Page 27: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

60 – 90* 115 – 190* 230 – 250**

Sources* Ökobilanzieller Vergleich von Getränkekartons und PET-Einwegflaschen (LCA of Beverage Cartons and PET One-Way Bottles), (2006); IFEU Heidelberg,

commissioned by FKN, Wiesbaden. Peer reviewed LCA for German conditions. Results for 1-liter juice aseptic packages (beverage carton & PET bottle).** Life Cycle Assessment for Drinks Packaging Systems II Phase 1, (2000); Prognos GmbH, IFEU Institut, commissioned by Umweltbundesamt (German Federal

Environmental Agency), Berlin. Peer reviewed LCA for German conditions. Results for 1-liter juice bottle (one-way glass).

Comparison of CO2 emitted in grams / liter

Comparing CO2 performance Example Germany, data used for legislative ends

Page 28: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Climate Programme our commitment

Climate Goal:

Reduce CO2 emission by 10% within 2010 compared to 2005

What we do:

Implement energy efficiencyUse energy coming from renewable sources

We participates in the World Wildlife Fund (WWF) Climate Savers Program

Page 29: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

'Earth Hour' This is a global effort to show that it is possible for people of the world to take unified action on global warmingThis is a movement of the people to protect the future of our planet, and we need you to help make it happen.

.

Page 30: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Key environmental attributes of packaging machines

Energy consumption

Waste levels

Water consumption and discharged

Harmful substances

Page 31: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

50

10

5

0

8

9

7

6

3

4

2

1

kW /

1000

pac

kage

s

1973 20051990 200019951980 1985

TBA/3

TBA/8

TBA/22

Tetra Pak® A1

Average consumption Tetra Pak® A3 machines

High speed equipment

Economy equipment

Energy consumption range of competitor carton packaging equipment

Typical plastic packaging line (filler + stretch blow moulding machine)

- 60%

- 80%

2006

A3 -0200

Environmental profile Electricity

A3 -0200

TBA/19

20082007

Page 32: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

600

250

0

200

150

100

50

Lit / 1000 packages

1973 20051990 200019951980 1985

TBA/3

TBA/8

Tetra Pak® A1

Typical plastic packaging line (filler + stretch blow moulding)

Water usage range of competitor carton packaging equipment

2006

TBA/19

A3 -0200

Environmental profile Water

TBA/22

Average consumption Tetra Pak® A3 machines

High speed equipment

A3 -0200

20082007

Page 33: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Tetra Pak A3 machines are the first in packaging business to obtain a Environment Product Declaration (EPD)

A new market tool to inform about environmental performance of products:

ObjectiveComparableCredible

www.environdec.com

Page 34: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Trasport and Logistic

8.800 glass bottles

vs

8.800 Tetra Pak packages

Page 35: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Page 36: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Recyclability Recycling is the foundation for environment performance

Page 37: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

“from waste to resource”

Page 38: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

At the end of the process

Paper fibres recovered in repulping process

Share of Poly/Al- fraction recycled

Page 39: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

How to collect Tetra Pak packages

Each Municipality chooses its best way of collection:

80% with waste paper

20% with other materials (plastic, aluminium, glass) with subsequent selection.

Have a look at www.tiriciclo.it

Page 40: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Examples Hera Campaign

2,4 mio inhabitants140 municipalities

900.000 leaflets2.500 billposting210 city buses

Page 41: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Recycled products

Page 42: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Recycled products

Page 43: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Recycled products

Acquario di Genova75.000 brochures and 3.000 block notes made of CartalatteProduts made of EcoAlleneon sale at Acquario book shopA plastic model, panels and leaflet which describe the Recycling of beverage cartons

Page 44: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Page 45: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Responsibility Matters We communicate openly with our stakeholders

Page 46: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

Future►Environment►New technologies►New markets►New products

Together with our customers, we are creating the future of our industry….

…are we missing anything?

Page 47: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

Are ourmost unique competitiveadvantage

People @ Tetra Pak

…. People make the difference

Page 48: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Tetra Pak Core Values

Freedom & Responsibility

Customer Focus & Long-Term View

Quality & Innovation

Partnership & Fun

Page 49: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Who we are looking for?

innovative mindsetpositive attitude to changeresults-oriented approachgood communications skillsproactive & responsibleexcellent written and spoken English

Page 50: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Are you READY to take this CHALLENGE?Internship (min 3 months)Thesis

Service Engineer programAge 18Good in both spoken and written EnglishWilling to travel for 50% of the time during the first 2 years Problem SolverTeam player and an good communicatorTetra Pak AmbassadorCultural Sensitivity Excited about leading activities independentlyAvailable for a 6 months internship period

Page 51: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

www.tetrapak.com

Find the best way to join Tetra Pak

Page 52: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

Our vision

We commit to making food safe and available, everywhere

Page 53: Tetra Pak · 2009-06-24 · Tetra Pak is world leader in aseptic carton packaging XRecognized by the Institute of Food Technologists as “the most important food science advancement

PublicRecruitment / May 09

My experience in Tetra Pak “Service Engineer Program”

PublicRecruitment / May 09