Testo 360 industrial flue gas analyse Datasheet

Reference flue gas analyzer

testo 360 – Portable referenceanalyzer for industrial flue gases

O2

NO

NO2

NOx

SO2

CO2

%H2O

We measure it.

Germany

The approval for long-term emission measurements was

carried out by RWTÜV Anlagentechnik GmbH in Essen,

Germany. The NO, NO2, SO2, CO and O2 components were

tested. Unlimited approval of testo 360 for use on TA Luft

systems was confirmed.

testo 360


USA

testo 360 meets US EPA´s Performance Specifications for

measuring NOX, CO and O2. Also fulfills CTM-030 and –034

as well as US EPAs 40 CFR, Part 60, App. A and B and Part

75 Subpart C. (testo 360 is also approved by California

South Coast Air Quality Management District for measuring

NOX.)

Russia

testo 360 has GOS standard approval for all parameters.

Switzerland

testo 360 is approved by BUWAL for official emission

measurements.

testo 360-3

testo 360 flue gas analyzer, approved,without notebook, fitted with O2 gas sensor,gas preparation, housing heating

Part no. 0563 3600

A notebook is required for the operation of the testo 360!

If you require support when commissioning, we will be happy to make you an

individual offer.

Official emission measurements of industrial flue gases (e.g.

single measurement according to § 26, 28 BlmSchG) are

ideally carried out today using a compact, portable measu-

ring instrument of robust design. The advantage: easy

transport in a car and a considerable reduction of effort.

The object of the monitoring of thermal processes is to

maintain or improve product quality. Extreme conditions,

such as high gas concentrations, dust contamination, high

ambient temperatures and necessary long-term measure-

ments, are often encountered.

In emission tests, the testo 360 is able to record even ex-

treme values, and in addition to this, to withstand high am-

bient temperatures and radiation heat, thanks to a switcha-

ble measuring range extension.

In the servicing of industrial combustion systems, serial

measurements require not only extreme accuracy from por-

table multi-function measuring instruments, but also a ro-

bust design for long-term measurements for the purposes

of the optimum adjustment of burners. Further demands are

a high level of reliability and low follow-on costs. The testo

360 additionally offers a data logger function over several

days or weeks, as well as a maintenance-friendly set-up.

Accuracy fully compatible to stationary measurement

technology

Tested for suitability for all systems according to TA-air,

13. and 17. BImSchV

Possible measurement parameters: O2, CO, NO, NO2, CO2

(NDIR), CxHy, %H2O

Measurement of water content of the flue gas, flow

velocity, differential pressure and temperature

Long-term stable sensor, no test gas necessary at

measurement site

Integrated low-absorbtion Peltier measurement gas

preparation (patemted)

Applicable under extreme ambient conditions

•

•

•

•

•

•

•

We measure it.

testo 360

testo 360 system overview

Design and Function

The testo 360 reference measuring system consists of an

analyser unit, a notebook and the flue gas probe. All of the

sensors (max. 7 gas sensors), the flue gas moisture

measurement unit (optional), the measuring range extension

unit (gas dilution, optional) velocity measurement (optional)

as well as a low absorption gas preparation Peltier cooling

unit are located in the analyser. The flue gas probe is

connected to the heated hose with integrated filter: either

the modular industrial probe or any non-Testo or special

probes via an adapter.

Handling

testo 360 is easily transported by the operator. The fold-up

trolley on which the analyser is placed when working is

ideal for this purpose.

Operation and Analysis

The notebook is protected from ambient influences during

long-term measurements by the lid which can be locked.

Measurements are taken using WINDOWS® software. The

measured data is saved as ASCII on the notebook’s hard

disk and can be integrated into any analysis program. The

analyser can be operated and data can be transmitted via

telephone modem or computer network.

Continuous measurements

For the purpose of accuracy testing, test gas can be

supplied directly to the instrument via a test gas input

(option).

Maintenance and Service

testo 360 has been designed so that the user can easily

change the sensors – also without calibration gases.

m/s, t/y

Test gas

O2, CO, NOx, SO2

Notebook

Printout Telephone modemFiles

∆P, mbar

Analyser box

We measure it.

testo 360

General measuring ranges

In testo 360 the measuring range end value is determined by the choice of test gases. Example: CO desired measuring range up to 300 ppm => testgas concentration approx. 240-260 ppm (approx. 80 % of measuring range end value). However, the recording of measurement values over themeasuring range thus defined is possible.

1) All accuracies stated without the option „measuring range extension“. With measuring range extension, a fixed value of ±2 % must be added.

2) Lower explosion limit (LEL) must be observed.3) The HC module is adjusted to methane in the factory. It can be adjusted to another gas by the user.

O2

NO

NO2

NOx (NO+NO2)

SO2

CO2

with integr.absolute pressuremeasurement

CO

Exhaust gashumidity

Temperature FT

Flow velocitycalculated frompressure difference

0 to +21 Vol. % O2

0 to +3000 ppm NO0 to +6160 mg/m³ NO

0 to +500 ppm NO20 to +1030 mg/m³ NO2

0 to +3500 ppm NOx0 to +7190 mg/m³ NOx

0 to +5000 ppm SO20 to +14650 mg/m³ SO2

0 to +25 Vol. % CO2

+40 to +1200 hPa

0 to +10000 ppm CO0 to +12560 mg/m³ CO

+2 to +31 %H2O +15 to +70 °C td

-40 to +1200 °C

+5 to +40 m/s 0 to +50 hPa

0 to 21 Vol. % O2

0.1 to 6.0 Vol. % NO

0.1 to 1.0 Vol. % NO2

0.1 to 7.0 Vol. % NOx

0.1 to 10.0 Vol. % SO2

0.1 to 100 Vol. % CO2

+400 to +1200 hPa

0.1 to 20 Vol. % CO

–

–

–

á5% of MR end value






±14 hPa (+40 to+1200 hPa)


4 Vol. % H2O absolute

≤ 1.2 % of MR end value

≤

≤

≤

≤

2.8 % of MR end value



2.5% of MR end value

≤ 2.0 % of MR end value*

–

–

–

–

–

≤ 0.5 °C (0 to +100 °C)0.5% of mv (> 100 °C)

≤ 1.5 m/s (at +200 °C FT and950 hPa (absolute pressure)

≤ 0.05 hPa plus 1 % ofmeas. value*

Methane

Propane

Butane

80 to 3000 ppm(explosion threshold)



to 5 % (= lower explosionthreshold)

to 2.1 % (= lowerexplosion threshold)

to 1.8 % (= lowerexplosion threshold)

á10 % of MREV

á10 % of MREV

á10 % of MREV

0.001 Vol. % =10 ppm

0.001 Vol. % =10 ppm

0.001 Vol. % =10 ppm

2 % + (2 x m.v. methane)

2 % + (5 x m.v. propane)

2 % + (6.5 x m.v. butane)

20sec.

20sec.

20sec.

≤

≤

Parameter Greatest measuringrange

Greatest measuring rangewith measuring rangeextension

Permitted accuracyat 6 m gas path 1)

Accuracy achieved in thetest DIN 33962 1)

Technical data

ParameterHC

Smallestmeasuring range

Largest measuringrange 1)

Accuracy Resolution Min. O2 requirememt inexhaust gas

Reaction timet90

We measure it.

testo 360

Suitable for the measurement of the parameters below in exhaustgas in systems according to TI air, 13. BImSchV (large furnacesystems) and 17. BImSchV (waste combustion systems).

Availability: 96.1 % for all components

Maintenance interval: 14 days (in constant operation)

Proof limit: (mean values, of display ranges) CO: 0.92 %, NO2: 0.04 %02: 0.01 Vol %, NO: 0.24 %, SO2: 2.1 %

Influence of barometric air pressure changes on the measurement signal

Test gas flow: no influence

Permitted ambient temperature: -20 °C to +50 °C

Temperature dependency of zero point: 0%

Temperature dependency of sensitivity: maximum 2.8 %

Time change of zero point and sensitivity: á2 % of target value

Adjustment time t90: maximum 30 seconds

Cross-sensitivity (to CO2, NO, NO2, HCL, SO2, CH4, NH3and H2O in percent of display range): á1.3 % reading

Discrepancy of current/target value of instrument characteristic curve: á2 % displ. range, max. 0.13 Vol. % O2

Reproduceability: NO: R = 56; SO2: R = 92 (70*) O2: R = 434; NO2: R = 81; CO: 111 (69*)

* Note: Measuring range 17. BlmSchV

Technical data from suitability tests

O2

CO

NO

NO2

SO2

0 to +21 Vol. % O2

0 to 3750 mg/m³0 to 3000 ppm

0 to 2055 mg/m³0 to 1000 ppm

0 to 410 mg/m³0 to 200 ppm

0 to 4410 mg/m³0 to 1500 ppm

0 to +21 Vol. % O2

0 to 75 mg/m³0 to 60 ppm

0 to 300 mg/m³0 to 146 ppm



Time change during the maintenance interval

CO

SO2

NO

NO2

O2

á 0.1 %

á +0.3 %

á 0.1 %

á +1.3 %

á 0.02 Vol. %

á +3.1 %

á -1.1 %

á 2.0 %

á +1.2 %

á 0.02 Vol. %

Parameter Max. measuring rangeacc. to suitability test

Smallest testedmeasuring range

Parameter Zero point Reference point

Technical data

We measure it.

Options

Options / Software

Part no.

Part no.

Information about instrument upgrades and prices available on request.

Software

0440 0068

0440 0084

0440 0099

0440 0069

0440 0070

0440 0065

0440 0067

0440 0059

0440 0063

0440 0016

0440 0088

0440 0061

0699 2832/3

0554 0378

0554 0380

0554 0364

Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm

Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5 Vol.%

Option CxHy sensor, methane 80 to 3000 ppm, propane 80...3000 ppm, butane 80 to 3000 ppm; resolution 10 ppm;Pellistor is adjusted to methane in the factory.

Option NO2-sensor, 0 to 500 ppm

Option SO2-sensor, 0 to 5000 ppm

Option CO sensor, 0 to 10000 ppm, H2-compensated, up to 10,000 ppm, H2-comp.

Option CO sensor, 0 to 40000 ppm

Option measurement range extension (dilution) over all sensors

Option flue gas moisture measurement to determine water level, + 2 to + 31 %

Manual flow measurement (differential pressure measurement) for using Pitot tubes

Option automatic velocity measurement, 5 to 40 m/s

Option automatic calibation gas supply for one calibration gas bottle to flue gas analyzer , (Connection for 1 calibrationgas bottle, max. pressure 30 hPa)

Quick-action coupling for calibration gas connection

Automatic software for programming and for long-term measurements with testo 360, for programming and long-termmeasurement

Analysis software for professional presentation of measurement results of testo 360, for professional presentation ofmeasurement results

Basic software to operate testo 360

testo 360 We measure it.


130mm

Industry gas probes

Probe type

Heated handle, power supply 115to 230 V, 50/60 Hz

Adapter, non-heated, IP54, gasinlet G1/4, gas outlet M10x1 outerthread, weight 0.4 kg, ambienttemperature -20 to +50 °C

Non-heated sampling pipe to +600°C, stainless steel 1.4571

Non-heated sampling pipe to+1200 °C, Inconel 625

Non-heated sampling pipe to+1800 °C, Al-Oxide

Heated sampling pipe, powersupply 230 V / 50 Hz, stainlesssteel 1.4571

Extension pipe to +600 °C,stainless steel 1.4571

Extension pipe to +1200 °C,Inconel 625

Preliminary filter for dusty fluegases, ceramicPreliminary filter can only bemounted on extension pipe 06007802 or 0600 7804.Thermocouple, NiCr-Ni, -200 to+1200 °C, Inconel 625, length 1.2 m

Thermocouple, NiCr-Ni, -200 to+1000 °C, Inconel 625, length 3.2 m

Mounting flange, stainless steel1.4571, adjustable quick-actionfitting suitable for allsampling/extension pipes

Power consumption: 200 watts; Temp. gas path: > 180 °C;Ready to operate: after approx. 20 min; Length of mainscable: 3 m; Protection class: IP54; Ambient temp.: -20 to +50°C; gas inlet: G1/4“; gas outlet: M 10x1 outer thread; weight:1.7 kg

Ambient temp.: -20 to +50 °C; Protection class: IP54; Gasinlet: G1/4“; Gas outlet: M 10x1 outer thread; Weight: 0.4 kg

Connection: G1/4“Weight 0.4 kg

Connection: G1/4“Weight 0.4 kg

Heating: > +180 °C; power consumption: 650 watts;Connection: electr. connection to heated handle, connectionadapter with thread connection/screw socket G1/4“; Max. fluegas temp.: +600 °C

Connection: Thread screw/screw socket G1/4“;Weight: 0.45 kg

Dust load: max. 20 g / m3; filter fineness: 20µm; Temperature: max. 1000 °C; Material:ceramic; Connection: G1/4“ thread nipple;Weight: 0.2 kg

Connection: to analyzer via 4 m connection cable with 8-pinplug; weight: 0.15 kg. The length depends on the number ofsampling/extension pipes used.

Illustration Technical data Part no.

0600 7920

0600 7911

0600 7801

0600 7803

0600 7805

0600 7820

0600 7802

0600 7804

0554 0710

0430 0361

0430 0363

0554 0760

Industry gas probes – modular system

1000 mm

1000 mm

1000 mm

1000 mm

50 mm

Ø 160 mm

Ø 12 mm

Ø 12 mmØ 20 mm

Ø 25 mm

Ø 12 mmØ 20 mm

Ø 23 mm

Ø 4 mm

Ø 20 mm

Voltage supply: 115/230 V; 50 to 60 Hz (4 m), 230V/50 Hz (8 m)Inner temperature: approx. 180 °CMaterial inner hose: PTFEMaterial outer hose: PTE (max. 150 °C)Max. bend radius: 0.2 mDiameter: 28 mm

Ambient temperature: -25 to +0 °CInner filter part no.: 0554 0393 (5 in pack)Material: PTFEFilter fineness: 5 µmDimensions: Ø 12 mm, 55 mm length

Part no.

Part no.

Transport case for industry probes

Heated hose for accurate NOX and SO2 measurements – avoids absorption

0516 7900

0401 0399

0401 0394

Transport case for industrial probes, aluminium, space for: handle, probes, flange and accessories

Hose heated, length 4 m, (also for multi-function probe)

Hose heated, length 8.0 m, however only for 230V/50Hz (not for multi-function probe)

1 2 3

testo 360

Accessories

Part no.

Part no.

Transport and Protection

Couplings/adapters

0699 2757/1

0554 3600

0516 0360

0699 2757-4

0699 2832/3

0699 3412

0699 2816

Voltage cable

Transport trolley, dismantlableFor analyzer box testo 360 and accessories, Dimensions 610 x 430 x 1060 mm (W x D x H), Weight 14 kg, MaterialAluminium

Transport caseFor testo 360 incl. accessories, Outer dim. 770 x 440 x 480 mm (W x D x H), Empty weight 11.4 kg, 2 transportrollers,2 carrying handles,3 lid locks

Hose adapter for connecting test gas to thermocouple input, Material Hose PTFEPlug/screw connection, Length 0.3 m, Weight 0.3 kg

Quick-action coupling for dP inputs and test gas at the test gas input, Material stainless steel, Hoseconnection Ø 4 mm

Screw adapter for connecting non-Testo probes to the heated hose, Material stainless steel, ThreadSwagelock

Connection plug for the alarm output, Conn. 4-pin

1

2

3

We measure it.

Connection cable for temperature probes 0604 0194

Temperature probes

Temperature probes


Part no.

0430 0143

0430 0145

Cable, 1.5 m long, connects probe with plug-in head to meas. instrument, PUR coating material

Cable, 5 m long, connects probe with plug-in head to measuring instrument, PUR coating material

Probe type

Combustion air temperature probe,immersion depth 300 mm



Mini ambient air probe

Spare meas. head for pipe wrapprobe, TC Type K

Quick-action surface probe withsprung thermocouple strip;measuring range shot-term to +500°C, Conn.: Plug-in head.connection cable 0430 0143 or0430 0145 required

DimensionsProbe shaft/probe shaft tip

Measuringrange

0 to +100 °C

0 to +100 °C

0 to +100 °C

0 to +80 °C

-60 to +130 °C

-200 to +300 °C

Accuracy

Class 2

Class 2

t99

30 s

30 s

5 s

3 s

Part no.

0600 9791

0600 9787

0600 9797

0600 3692

0602 0092

0604 0194

300 mm

190 mm

60 mm

35 mm

150 mm

Ø 5 mm

Ø 4 mm

Ø 4 mm

15 mm

Ø 10 mm

testo 360

Part no.Connection cable for Pitot tubes

0554 0440Connection hose; silicone; 5 m long; max. load 700hPa (mbar)

Pitot tubes

Probe type

Pitot tube, stainless steel, 350 mm long, measures flowvelocity combined with pressure probes 0638 1347/..1447..1547

Pitot tube, stainless steel, 1000 mm long, measures flowvelocity combined with pressure probes 0638 1347/..1447..1547

Pitot tube, stainless steel, 500 mm long, measures flowvelocity with temperature, for pressure probes 06381347/..1447

Pitot tube, stainless steel, 750 mm long, measures flowvelocity with temperature, 3x hoses (5 m long) and heatprotection plate

Pitot tube, stainless steel, 1000 mm, measures flowvelocity with temperature, for pressure probes 06381347/..1447

DimensionsProbe shaft/probe shaft tip

Measuringrange

Oper. temp.0 to +600 °C

Oper. temp.0 to +600 °C

-40 to +600 °C

-40 to +1000 °C

-40 to +600 °C

Part no.

0635 2145

0635 2345

0635 2140

0635 2042

0635 2240

Pitot tubes and accessories

350 mm

1000 mm

500 mm

750 mm

1000 mm

Ø 7 mm

Ø 7 mm

Ø 8 mm

Ø 8 mm

Ø 8 mm

We measure it.


Recommended Set:

testo 360: Typical Set for OfficialMeasurements*

testo 360: Typisches Set für dieThermoprozess-Messung*

testo 360: Typical Set for Research andDevelopment*

testo 360: Typical Set for Service andAdjustment*

testo 360 flue gas analyzer, approved, without notebook, fitted with O2gas sensor, gas preparation, housing heating 0563 3600Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Option SO2-sensor, 0 to 5000 ppm 0440 0070Manual flow velocity measurement (deltaP measurement) with Pitottube 0440 0016Basic software to operate testo 360 0554 0364Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Transport case 0516 0360Heated handle 0600 7920Heated sampling pipe 0600 7820Extension pipe to +600 °C, stainless steel 1.4571 0600 7802Preliminary filter for dusty flue gases, ceramic 0554 0710Mounting flange, stainless steel 1.4571 0554 0760Transport case for industrial probes, aluminium 0516 7900

Part no.

Part no.

Part no.

Part no.

testo 360 flue gas analyzer, approved, without notebook, fitted with O2gas sensor, gas preparation, housing heating 0563 3600Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Option measurement range extension (dilution) over all sensors04400059Option flue gas moisture measurement to determine water level, + 2 to+ 31 % 0440 0063Basic software to operate testo 360 0554 0364Automatic software for programming and for long-term measurementswith testo 360 0554 0378Analysis software for professional presentation of measurement resultsof testo 360 0554 0380Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Adapter, non-heated, IP54, gas inlet G1/4, gas outlet M10x1 outerthread, weight 0.4 kg, ambient temperature -20 to +50 °C 0600 7911Non-heated sampling pipe to +1800 °C, Al-Oxide 0600 7805

testo 360 flue gas analyzer, approved, without notebook, fitted withO2 gas sensor, gas preparation, housing heating 0563 3600Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm 0440 0068Option NO2-sensor, 0 to 500 ppm 0440 0069Option CO sensor, 0 to 10000 ppm, H2-compensated 0440 0065Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Option SO2-sensor, 0 to 5000 ppm 0440 0070Option CxHy sensor, methane 80 to 3000 ppm, propane 80...3000ppm, butane 80 to 3000 ppm; resolution 10 ppm; Pellistor is adjustedto methane in the factory. 0440 0099Option measurement range extension (dilution) over all sensors04400059Option flue gas moisture measurement to determine water level, + 2to + 31 % 0440 0063Manual flow velocity measurement (deltaP measurement) with Pitottube 0440 0016Basic software to operate testo 360 0554 0364Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Transport case 0516 0360Heated handle 0600 7920Heated sampling pipe 0600 7820Extension pipe to +600 °C, stainless steel 1.4571 0600 7802Preliminary filter for dusty flue gases, ceramic 0554 0710Mounting flange, stainless steel 1.4571 0554 0760Transport case for industrial probes, aluminium 0516 7900

testo 360 flue gas analyzer, approved, without notebook, fitted with O2gas sensor, gas preparation, housing heating 0563 3600Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm 0440 0068Option NO2-sensor, 0 to 500 ppm 0440 0069Option CO sensor, 0 to 10000 ppm, H2-compensated 0440 0065Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Basic software to operate testo 360 0554 0364Automatic software for programming and for long-term measurementswith testo 360 0554 0378Analysis software for professional presentation of measurement resultsof testo 360 0554 0380Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Transport case 0516 0360Heated handle 0600 7920Heated sampling pipe 0600 7820Extension pipe to +600 °C, stainless steel 1.4571 0600 7802Preliminary filter for dusty flue gases, ceramic 0554 0710Mounting flange, stainless steel 1.4571 0554 0760Transport case for industrial probes, aluminium 0516 7900

*A notebook is required for the operation of the testo 360!



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Testo 360 industrial flue gas analyse Datasheet

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