TEST REPORT IEC 61810-1 Electromechanical elementary relays · 2018. 8. 17. · IEC 61810-1 Clause...

Test Report issued under the responsibility of:

TEST REPORT IEC 61810-1

Electromechanical elementary relays Report Number ............................... : 170100438SHA-001

Date of issue ................................... : 2017-03-21

Total number of pages .................. : 36

Name of Testing Laboratory preparing the Report ..................... :

Intertek Testing Services Shanghai Building No.86, 1198 Qinzhou Road (North), Shanghai 200233, China

Applicant’s name ........................... : Zhejiang GEYA Electrical Co., Ltd.

Address ........................................... :

Wenzhou Bridge Industrial Zone, Beibaixiang Town, Yueqing City, Zhejiang, P.R. China

Test specification:

Standard ......................................... : EN61810-1:2015

Test procedure ............................... : CE

Non-standard test method ............ : N/A

Test Report Form No. .................... : IEC61810_1D

Test Report Form(s) Originator .... : VDE Prüf- und Zertifizierungsinstitut GmbH VDE Testing and Certification Institute

Master TRF ..................................... : 2016-06

Copyright © 2016 IEC System of Conformity Assessmen t Schemes for Electrotechnical Equipment and Components (IECEE System). All rights reserved. This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context.

If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB Scheme procedure shall be removed.

This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.

General disclaimer:

The test results presented in this report relate only to the object tested. This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB, responsible for this Test Report.

Test item description ....................... : Relay

Trade Mark ........................................ :

Manufacturer .................................... : Same as applicant

Model/Type reference ...................... : GRM8-01, GRM8-02

Ratings ........................................... ... : Ue= 250V~ AC-15: Ie= 5A, Ith= 16A

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Summary of testing:

Tests performed (name of test and test clause): Tes ting location:

Clause 7 Marking and documentation

Intertek Testing Services Shanghai Building No.86, 1198 Qinzhou Road (North), Shanghai 200233, China

Clause 8 Heating(all coil voltages)

Clause 9 Basic operating function(all coil voltages)

Clause 10 Dielectric strength

Clause 11 Electrical endurance(per contact load and contact material)

Clause 12 Mechanical endurance

Clause 13 Clearances, creepage distances

Clause 14.2 Screw type terminals and screwless terminals (if applicable)

Clause 14.3 Flat quick-connect terminations (if applicable)

Clause 14.4 Solder terminals (if applicable)

Clause 14.5 Sockets (if applicable)

Clause 14.6 Alternative termination types (if applicable)

Clause 15 Sealing (if applicable)

Clause 16 Heat and fire resistance

Additional test EMC a)

Note: a) See EMC test report No. 170100439HA-001;

Summary of compliance with National Differences: The test results obtained and the general performance is considered to comply with IEC61810-1:2015.

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Copy of marking plate:

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Test item particulars ............................. ..................... :

Classification of installation and use ............ .......... : Rail installed

Supply Connection ................................. .................... : Cable connection

Possible test case verdicts:

- test case does not apply to the test object ..... ...... : N/A

- test object does meet the requirement ........... ...... : P (Pass)

- test object does not meet the requirement ....... .... : F (Fail)

Testing ........................................... .............................. :

Date of receipt of test item ...................... .................. : 2017-01-13

Date (s) of performance of tests .................. ............. : 2017-01-16 to 2017-03-16

General remarks:

"(See Enclosure #)" refers to additional information appended to the report. "(See appended table)" refers to a table appended to the report. Throughout this report a comma / point is used as the decimal separator.

This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client. Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in writing by Intertek. The observations and test results in this report are relevant only to the sample tested. This report by itself does not imply that the material, product, or service is or has ever been under an Intertek certification program.

Manufacturer’s Declaration per sub-clause 4.2.5 of IECEE 02:

The application for obtaining a CB Test Certificate includes more than one factory location and a declaration from the Manufacturer stating that the sample(s) submitted for evaluation is (are) representative of the products from each factory has been provided ................................................................ :

Yes

Not applicable

When differences exist; they shall be identified in the General product information section.

Name and address of factory (ies) ................. ......... :

Zhejiang GEYA Electrical Co., Ltd. Wenzhou Bridge Industrial Zone, Beibaixiang Town, Yueqing City, Zhejiang, P.R. China

General product information:

Ue= 250V~

Ie= 5A, Ith= 16A

Us= AC/DC12-240V, AC230V

Ui=320V, AC-15

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Test item particulars:

Nominal values of type version ........................ : GRM8-01, GRM8-02

Kind of contact ................................................ :

Contact material .............................................. : AgCdO

Rated contact voltage ..................................... : AC250V

Rated contact current ...................................... : 5A(AC-15)

Electrical endurance ........................................ :

6050 according with Annex B1 and B2 1x106 according with Annex B3

Coil voltage ..................................................... : AC/DC12-240V, AC230V

General matters:

Mounting .......................................................... : DIN rail

Mounting distance ........................................... : 35mm

Insulation group according to IEC 60664-1 ... : Yes

Thermal class (coil) according to IEC 60085 .. : Yes

Max. allowable steady-state temperature of the insulation materials

200 °C

Ambient temperature ....................................... : from: -25 °C to: +55 °C

Type of interruption ......................................... : Micro-interruption Micro disconnection Full disconnection Relays technology classification ..................... : RT 0 Unenclosed relay RT I Dust protected relay RT II Flux proof relay RT III Wash tight relay RT IV Sealed relay RT V Hermetically sealed relay

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6 GENERAL PROVISIONS FOR TESTING

Test procedure .............................................. :

A 3 samples Group mounting

B 1 sample Single mounting

7 DOCUM ENT ATION AND M ARKING

7.1 Data see Table 1.0

7.2 Additional data (manual operation) see Table 2.0

7.3 M ark ing

The data of 1a) and 1b)

according to Table 4 shall be marked on the relay so that they are legible and durable

1a) back-and-forth / 15 s distilled water

P

1b) back-and-forth / 15 s petroleum spirit

P

7.4 Symbols - according to Table 7

P

8 HEATING

8.1 Requirements

Insulation class according to IEC 60085

Coil wires – class ........................................... :

Y – 90 °C A – 105 °C Existing designs A – 120 °C E – 120 °C Existing designs E – 135 °C B – 130 °C Existing designs B – 145 °C F – 155 °C H – 180 °C Existing designs H – 175 °C 200 (N) – 200 °C Existing designs 195 °C 220 (R) – 220 °C Existing designs 215 °C 250 (C) – 250 °C

or

when the coil temperature is measured by the thermocouple method, the values for maximum temperature shall be reduced by 20 K

120 °C

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Test procedure .............................................. :

Test all coil voltages of the same construction

Test the coil voltage with the maximum coil power consumption

8 HEATING

8.1 Requirements


Insulation material – class for Base ............... :

Y – 90 °C A – 105 °C Existing designs A – 120 °C E – 120 °C Existing designs E – 135 °C B – 130 °C Existing designs B – 145 °C F – 155 °C H – 180 °C Existing designs H – 175 °C 200 (N) – 200 °C Existing designs 195 °C 220 (R) – 220 °C Existing designs 215 °C 250 (C) – 250 °C

or specify

the maximum. temperature and verify the suitability of the material in accordance with the ball pressure test of Clause 16

°C

8 HEATING

8.1 Requirements


Insulation material – class for Case .............. :

Y – 90 °C A – 105 °C Existing designs A – 120 °C E – 120 °C Existing designs E – 135 °C

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B – 130 °C Existing designs B – 145 °C F – 155 °C H – 180 °C Existing designs H – 175 °C 200 (N) – 200 °C Existing designs 195 °C 220 (R) – 220 °C Existing designs 215 °C 250 (C) – 250 °C or specify

the maximum. temperature and verify the suitability of the material in accordance with the ball pressure test of Clause 16

°C

Actuating members ....................................... : Measured: N/A

Metal ≤ 60 °C °C Ceramics or vitreous material ≤ 70 °C °C Plastic, rubber or moulded ≤ 85 °C °C material

8.2 Tes t se t -up

Test arrangement - according to Annex E

Torque in case of screw terminals: 2/3 of the value according to IEC 60999-1

0,27Nm

Ambient temperature = max. operating temperature -25°C ~ +55°C

Rated coil voltage x 1,1 or U2 1.1 x Rated coil voltage

U2

PWM or other methods of coil power reduction stated by the manufac.

Bistable relays stated by the manufac.

Max. contact current 16A

Temperature rise test see Table 4.0 P

see Table 5.0 P

9.3.3.2 Operating limits

9.3.3.2.1 Power-operated equipment:

8.2.1.2.1 Electromagnetic contactors and starters

rated control supply voltage Us (V) ..................... : 230Vac, AC/DC12-240V --

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frequency (Hz) ..................................................... : 50/60Hz --

declared ambient temperature(>40 °C) for 100% Us 40 °C --

limits of close satisfactorily at any value between

80% and 110% of rated control supply voltage Us

.............................................................................. :

AC: 184/253V

AC/DC: 9,6/264V

P

limits of drop out and open fully are: 75% to 20%

for a.c. and 75% to 10% for d.c. .......................... :

- N/A

ambient temperature(-5 °C) for 100% Us -5 °C --

Drop out test method --

Limits of drop out and open fully are: 75% to 20%

for a.c. and 75% to 10% for d.c. .......................... :

AC: 128V(55,7%)

AC/DC: 6,9V(57,5%)

P

8.3 Test procedure

Relays with make contacts Relays with break contacts (two step testing)

8.4 Termina ls

8.4.1 Genera l tes t cond i t i ons

Fine wire thermocouples or Fine wire thermocouples equivalent temperature sensors .................................

8.4.2 So lder t e rmina ls

Electrical connections according to Table 12

Terminal temperature according to max.: °C

Table 6 No. 5.j measured: °C N/A

8.4.3 F la t qu ick-connect te rminat ions


Connectors according to IEC 61210 ……………………………

Temperature rise max. 45 K measured: K N/A

alternatively measured without the temperature rise influence of the relay contacts

measured: K N/A

According to IEC 61210 absolute temperature max.: °C

is limited by the female connector measured: °C N/A

8.4.4 Screw and screw less t ype te rmina l s


Temperature rise max. 45 K measured: 28 K P


measured: K N/A

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8.4.5 Al te rna t ive te rminat i on t ypes


Temperature rise max. 45 K measured: K N/A


measured: K N/A

8.4.6 Sockets

Steady-state temperature for the interconnections between relay and socket

max.: °C

is limited by the connection as well as by the insulation materials of both relay and socket adjacent to the connection

measured: °C N/A

9 BASIC OPER ATING FUNCTION

9.1 Genera l tes t cond i t i ons

Test arrangement and preconditioning according to Table 11 and/or Table 12

Test procedure ............................................... :

Test all coil voltages of the same construction

Test the coil voltages with the min. and max. magnetomotive force (or ampereturns)

9.2 Opera te (monostab le re lays)

9.2.1 Operate with (constant) coil voltage

Test mode I, II and III Class 1: ≤ 80% according to clause 5.3.1 and Fig. A4

Applied test mode: III P

Test mode I, II and III Class 2: ≤ 85% according to clause 5.3.1 and Fig. A4

Applied test mode: N/A

Test mode I, II and III Deviate from class 1 or 2 according to clause 5.3.1 and Fig. A3

Operative range:

% N/A

Test mode IV and V According to clause 5.3.2 and Fig. A5

U1 V N/A

Re leas ing func t ion

DC: ≥ 5% (Test mode I, II and III) N/A

DC: ≥ 10% (Test mode IV and V) P

AC: ≥ 15% (Test mode I, II, III, IV and V) P

9.2.2 Operate with PWM and /or other operating meth ods

Test mode II and III Steady state coil voltage as specified by the manufacturer

Applied test mode: P

UN 230 240

V

Test mode II and III 110 % of the steady state Applied test mode: P

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coil voltage until thermal equilibrium is reached U110% 264 253

V

Re leas ing func t ion

DC: ≥ 5% (Test mode II and III) N/A

DC: ≥ 10% (Test mode II and III) P

AC: ≥ 15% (Test mode II and III) N/A

9.3 Opera te /Reset (b is t ab le re lays)

Operate V

Reset V

10 DIELECTRIC STRENGTH

10.1 Precond i t ion ing

Dry heat 55 °C / 48 h N/A

Damp heat 25 °C / 48 h rel. humidity 91 … 95 %

P

10.2 D ie lec t r i c s t reng th

Depending on the voltage for the circuit under consideration, the insulation is subjected to …

a.c. test voltage P

d.c. test voltage N/A

Functional insulation 1500 V P

Basic insulation 1300 V P

Basic insulation (Test procedure B) V N/A

Supplementary insulation V N/A

Reinforced insulation V N/A

Micro-disconnection V N/A

Full-disconnection 1300 V P

10.3 Spec ia l cases fo r tes t p rocedure B

Depending on the voltage for the circuit under consideration, the insulation is subjected to …

a.c. test voltage N/A

d.c. test voltage N/A

a) For relays rated not more than 50 V V N/A

b) For relays rated 51 V to 600 V V N/A

c) For relays rated 51 V to 250 V (pollution deg. 2) V N/A

d) For relays rated 601 V to 1 500 V V N/A

11 ELECTRIC AL ENDURANCE

11.1 Genera l tes t cond i t i ons

Procedure and test sequence according to Table 15

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Test procedure:

Group mounting (under Annex E conditions)

PCB relays mounted on PCB (connecting wires according to Table 10)

Single mounting

Provided with manual operations > 100 x On / Off

N/A

11.2 Over load and endurance tes t

Test sequence:

Without overload test

With overload test

11.3 Fa i lu re and mal func t ion c r i te r ia

Electrical parameters and results see Table 7.0 P

11.4 F ina l d ie lec t r i c tes t

Test procedure:

75 % of the value for functional insulation

Basic insulation requirements (not applicable for existing designs)

For existing designs 75 % of the initial values defined within IEC 61810-1:2008

Dielectric strength of clause 10.2 (or clause 10.3 for IEC 61810-1:2008)

P

11 ELECTRICAL ENDURANCE

-3 samples

Electrical parameters and results

Annex B

B1

Making and breaking capacities of switching element s under abnormal

conditions:

contact element (figure / form) figure 4c)

contact polarity -

utilization category ............................................... : AC-15

rated operational voltage Ue (V) .......................... : 250 V

rated operational current Ie (A) or power (kW) .... : 5,0 A

Conditions, make/break operations:

- test voltage U/Ue = 1,1 (V) ................................ : L1: 278 V

L2: ____ V

L3: ____ V -

P

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- power factor/time constant ................................ : L1: 0,29

L2: ____

L3: ____

P

- make operations: test current I/Ie (A) ................ : L1: 50,5 A

L2: ____ A

L3: ____ A

P

- break operations: test current I/Ie (A) ................ : L1: 50,5 A

L2: ____ A

L3: ____ A -

P

- a.c. test: Inductor shunted by a resistor taking 3% of the total power consumed - d.c. test: test current increase from zero to steady-state value within limits of figure 9

a.c. test P

- on-time (ms) ...................................................... : 223ms P

- operating cycles per minute : 6 P

- number of operating cycles ............................... : 10 P

Behaviour and condition during and after the test:

- no electrical or mechanical failures P

- no contact welding or prolonged arcing P

- no blowing of the fusible element in the earth

circuit

P

Dielectric verification:

Dielectric Strength 75% of clause 10.3 ................ : 1260 V P

Annex B

B2

Making and breaking capacities of switching element s under normal

conditions

contact element (figure / form) figure 4c)

contact polarity -

utilization category ............................................... : AC-15

rated operational voltage Ue (V) .......................... : 250 V

rated operational current Ie (A) or power (kW) .... : 5,0A

TEST NO.1 - test voltage U/Ue = 1,1 (V) ................................ : L1: 278 V

L2: ___ V

L3: ___ V-

P


L2:

L3:

P


L2: ____ A

L3: ____ A

P

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L2: ____ A

L3: ____ A

P


a.c. test P

- on-time (ms) ...................................................... : 372ms P

- operating cycles per minute .............................. : 6 P


- test voltage U/Ue = 1,0 (V) ................................ : L1: 252 V

L2: ___ V

L3: ___ V

P


L2: -

L3: -

P


L2: ____ A

L3: ____ A

P


L2: ____ A

L3: ____ A

P

TEST NO.

2

- on-time (ms) ...................................................... : 372ms P

- operating cycles per minute .............................. : Rapidly P


Test No. 3 - on-time (ms) ...................................................... : 372ms P



Test No. 4 - on-time (ms) ...................................................... : 372ms P




- no electrical or mechanical failures P

- no contact welding or prolonged arcing P


circuit

P


Dielectric Strength 75% of clause 10.3 ................ : 1260 V P

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Annex B

B3

Electrical endurance test

contact element (figure / form)

contact polarity

rated operational voltage Ue (V) .......................... :

rated operational current Ie (A) or power (kW) .... :

Conditions, make/break operations:

- test voltage U/Ue = 1,0 (V) ................................ : L1: ____ V

L2: ____ V

L3: ____ V

N/A

- power factor/time constant ................................ : L1: ____

L2: ____

L3: ____

N/A

- make operations: test current I/Ie (A) ................ : L1: ____ A

L2: ____ A

L3: ____ A

N/A

- break operations: test current I/Ie (A) ................ : L1: ____ A

L2: ____ A

L3: ____ A

N/A


N/A

- on-time (ms) ...................................................... : N/A

- operating cycles per minute : N/A

- number of operating cycles ............................... : N/A


- no electrical or mechanical failures N/A

- no contact welding or prolonged arcing N/A


circuit

N/A


Dielectric Strength 75% of clause 10.3 ................ : N/A

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12 Mechanical endurance

Test arrangement - According to Annex E and Table 5

Coil voltage (rated value) 230Vac

Influence quantity according to clause 4 / Table 1

Cycles / h 720

Cycles 50000

Rated voltage of contact load 12 V

Rated current of contact load 20 mA

Requirements after the mechanical endurance test

Malfunction max. 0.1 %

Dielectric test according to 10.2 (not applicable for existing designs)

Mechanical integrity based on proper function and/or safety of the relay is guaranteed

P

13 CLEARANES, CREEPAGE DISTANCES AND SOLID INSULATION

13.1 General provisions

Conditions according to IEC 60664-1 Measurements: see Table 8.0

Conditions according to IEC 60664-5 see Enclosure #



13.2 Clearances and creepage distances

Clearances according to Table 14 Measurements: see Table 8.0 P

Creepage distances according to Table 16 Measurements: see Table 8.0 P

In single failure condition, basic insulation shall remain

Check the design of the relay N/A

Proof tracking index at least PTI 175 Measurements: see Table 6.0 P

Proof tracking index for existing constructions at least PTI 100

Measurements: see Table 6.0 N/A

13.3 Solid insulation

Dielectric test according to clause 10.3 V N/A

Distance through insulation for supplementary insulation: ≥ 1 mm

N/A

Distance through insulation for reinforced insulation: ≥ 1 mm

N/A

OPTIONAL THIN LAYERS

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2 layers for supplementary insulation N/A

Dielectric test on each layer N/A

3 layers for reinforced insulation N/A

Dielectric test on 2 layers N/A

13.4 Accessible surfaces

Manual operating means shall be basic insulated

P

13.5 Solid insulation in the coil assembly as part of the insulation coordination

Dielectric test according to clause 10.3 1680 V P

Coil bobbin provides at least basic insulation: Thickness ≥ 0.33 mm

N/A

Coil bobbin provides at least basic insulation: Thickness ≤ 0.33 mm (all tests described in a) to d) have to be performed)

N/A

14 TERM INAT IONS

14.1 Γενεραλ

14.2 Screw terminals and screwless terminals

Tests according to IEC 60999-1 see following information

14.2 Mechanical strength of terminals and current-carrying parts

14.2.1

General

Current-carrying parts including the terminals shall be of a metal having strength adequate for their intended use according to the following subclauses.

14.2.2

Mechanical strength of screw terminals and screwless terminals

Screw terminals and screwless terminals shall comply with the requirements and tests of IEC 60999-1. The test current shall be the rated current for the relay (not that of the terminal, which might be higher) as specified by the manufacturer.

P

Testing for damage to and accidental loosening of conductor (flexion test)

conductor of the minimum cross-section area (mm²) : 1,0 P

number of conductor of the minimum cross-section : 1 P

diameter of bushing hole (mm) ............................. : 6,4 P

height between the equipment and the platen (mm) : 260 P

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mass at the conductor(s) (kg) .............................. : 0,4 P

135 continuous revolutions: the conductor shall neither slip out of the terminal nor break near the clamping unit

135 P

Pull-out test

force (N) ............................................................... : 35 P

1 min, the conductor shall neither slip out of the terminal nor break near the clamping unit

P

Testing for damage to and accidental loosening of conductor (flexion test)

conductor of the maximum cross-section (mm²) : 2,5 P

number of conductor of the maximum cross-section : 1 P

diameter of bushing hole (mm) ............................. : 9,5 P

height between the equipment and the platen (mm) : 280 P

mass at the conductor(s) (kg) .............................. : 0,7 P

135 continuous revolutions: the conductor shall neither slip out of the terminal nor break near the clamping unit

135 P

Pull-out test

force (N) ............................................................... : 50 P

1 min, the conductor shall neither slip out of the terminal nor break near the clamping unit

P

14.3 Flat quick-connect terminations according to IEC 61210

Size:

2,8 mm Dimensions:

Measurements: see Table 3.0

N/A

4,8 mm

6,3 mm

9,5 mm

Deviating dimensions to IEC 61210 - insertion and withdrawal forces - clause 9.1 see Enclosure #

N/A

Stability - according to IEC 61210 - clause 9.2

N/A

14.4 So lder t e rmina ls

14.4.1

Resistance to soldering heat

After test: The relays shall comply with the requirements of Clause 9 (operate and release)

N/A

The solder terminals shall not have worked loose nor have displaced impairing further use or let them not comply with clause 13

N/A

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14.4.2

So lder p ins

Test Tb Method 1A:

(Solder bath 260 °C / 5s) according to IEC 60068-2-20

N/A

14.4.3

Terminals for surface mounting (SMD)

Tests according to IEC 61760-1 clause 7.2 see Enclosure #

N/A

14.4.4

Other solder terminals (e.g. soldering plugs)

Test Tb Method 1A:

or

Test Tb Method 2:

(Solder bath 260 °C / 5s) according IEC 60068-2-20

N/A

(Soldering iron 350 °C / 10s) according IEC 60068-2-20

N/A

14.5 Sockets

Sockets shall comply with the requirements and tests of IEC 61984 "Temperature rise of terminals max. 45 K"

see Enclosure #

N/A

14.6 Al te rna t ive te rminat i on t ypes

Other termination types are permitted insofar as they are not in conflict with this standard and comply with their relevant IEC standard

N/A

15 SE ALING

Relay technology classification see: General product information

Sealing test for RT III (Test Qc, Method 2) according to IEC 60068-2-17

N/A

Deviation from the standard (e.g. immersion time) see: General product information

N/A

Appropriate test for RT IV and RT V according to IEC 60068-2-17 selected by the manufacturer

N/A

16 HE AT AND F IRE RESIST ANCE

Glow-wire test see Table 6.0 P

Ball pressure test see Table 6.0 P

Needle flame test see Table 6.0 N/A

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TABLE: 1.0 [Data]

Required relay data

1 Identification data

No. Data Notes Place of indication Remark Verdict

1a Manufacturer’s name, identification code or trade mark

Relay Relay P

1b Type designation It shall be unambiguous and ensure identification of the product by respective documentation

Relay Relay P

1C Date of manufacture

May be coded if specified in the documentation

Relay (preferred) or package

package P

2 Coil data

No. Data Notes Possible places of indications

Remark Verdict

2a Rated coil voltage, or rated coil voltage range, or operative range of the coil voltage

Values of the limits or class (see clause 5.2), including coil power reduction

Relay Catalogue and Instruction sheet

P

Catalogue

Instruction sheet

2b Frequency for AC Relay Catalogue and Instruction sheet

P

Catalogue

Instruction sheet

2c Coil resistance Relay Catalogue and Instruction sheet

P

Catalogue

Instruction sheet

of 36 Report No. 170100438SHA-001

IEC 61810-1


TRF No. IEC61810_1D

TABLE: 1.0 [Data]

3 Contact data


Remark Verdict

3a Contact load(s) - Type - Current - Voltage - Schematics (see Table 16)

Relay Catalogue and Instruction sheet

P

Catalogue

Instruction sheet

3b Number of cycles for electrical endurance

6050 Catalogue Catalogue and Instruction sheet

P

Instruction sheet

P 3c Frequency of operation

50/60Hz Catalogue Catalogue and Instruction sheet

P

Instruction sheet

3d Duty factor Catalogue No N/A

Instruction sheet

3e Number of cycles for mechanical endurance

50000 Catalogue Catalogue and Instruction sheet

P

Instruction sheet

3f Contact material(s) Silver Alloy Catalogue Catalogue and Instruction sheet

P

Instruction sheet

3g Type of interruption Micro-interruption, micro dis-connection, full disconnection

Catalogue Catalogue and Instruction sheet

P

Instruction sheet

of 36 Report No. 170100438SHA-001

IEC 61810-1


TRF No. IEC61810_1D

TABLE: 1.0 [Data]

4 Insulation data


Remark Verdict

4a Type of insulation (depending on the application of the relay)

Functional, basic, reinforced, double insulation

Catalogue No N/A

Instruction

sheet

4b Deviation from standard dimensioning

According to options a) to c) of 13.1

Catalogue No N/A

Instruction

sheet

4c Pollution degree Of relays environment


P

Instruction

sheet

4d Impulse withstand voltage(s)

For all circuits


P

Instruction

sheet

4e Rated insulation voltage(s)

For all circuits


P

Instruction

sheet

of 36 Report No. 170100438SHA-001

IEC 61810-1


TRF No. IEC61810_1D

TABLE: 1.0 [Data]

5 General data


Remark Verdict

5a Test procedure A (Group mounting); B (Single mounting


P

Instruction

sheet

5b Ambient temperature range


P

Instruction

sheet

5c Categories of environmental protection (RT)


P

Instruction

sheet

5d Mounting position If applicable


P

Instruction

sheet

5e Data to permit suitable connection of the relay

Including polarity


P

Instruction

sheet

5f Accessories If essential for the relay performance

Catalogue Catalogue and

Instruction sheet

P

Instruction

sheet

5g Data concerning earthing or grounding of metal parts

If applicable

Catalogue No N/A

Instruction

sheet

5h Duty restrictions If any


Instruction sheet

P

Instruction

sheet

5i Mounting distance See Annex B


Instruction sheet

P

Instruction

sheet

5j Maximum permitted steady-state temperature of the terminals

See clause 8.1 and/or Table 6.0

Manufacturer documentation

P

5k Resistance to soldering heat

Including reference to the test procedure

Manufacturer documentation

P

of 36 Report No. 170100438SHA-001

IEC 61810-1


TRF No. IEC61810_1D

TABLE 4 .0 : Heating test (3 samples: GRM8-01, Us=230Vac, 1#-3#) (3 samples: GRM8-02, Us=AC/C 12-240V, , 4#-6#))

P

Test voltage (V) .................................. .................... : Us= 230Vac Us= AC/DC12-240V

Ambient, t 1 (C) ..................................................... : 15,0

Ambient, t 2 (C) ..................................................... : 15,0

Temperature rise of winding R1 (Ω) R2 (Ω) ∆T (K) Max. dT (K) Insulation class

1# 51 120 E

2# 48 120 E

3# 50 120 E

4# 53 120 E

5# 51 120 E

6# 52 120 E

Supplementary information:

TABLE 4 .0 : Heating test (3 samples: GRM8-01, Us=230Vac, 1#-3#) (3 samples: GRM8-02, Us=AC/C 12-240V, , 4#-6#))

P

Test voltage (V) .................................. .................... : Us= 1.1x230Vac Us= 1,1x12-240V AC/DC

Ambient, t 1 (C) ..................................................... : 15,0

Ambient, t 2 (C) ..................................................... : 15,0

Temperature rise of winding R1 (Ω) R2 (Ω) ∆T (K) Max. dT (K) Insulation class

1# 68 120 E

2# 67 120 E

3# 67 120 E

4# 68 120 E

5# 67 120 E

6# 68 120 E


of 36 Report No. 170100438SHA-001

IEC 61810-1


TRF No. IEC61810_1D

TABLE 4.0: Heating Test (3 samples: GRM8-01)

P

Test voltage (V) ........................................................ : Us= 230V

Ambient (oC) ............................................................. : 15

Thermocouple Locations max. temperature measured, (K)

max. temperature limit, (K)

Terminal 11 28 / 27 / 26 45

Terminal 14 28 / 27 / 26 45

Enclosure 11 / 11 / 10 40

TABLE 4.0: Heating Test (3 samples: GRM8-02)

P

Test voltage (V) ........................................................ : Us= AC/DC12-240V

Ambient (oC) ............................................................. : 15

Thermocouple Locations max. temperature measured, (K)

max. temperature limit, (K)

Terminal 11 27 / 27 / 27 45

Terminal 14 27 / 27 / 27 45

Terminal 21 28 / 29 / 27 45

Terminal 24 27 / 28 / 28 45

Enclosure 11 / 10 / 11 40

of 36 Report No. 170100438SHA-001

IEC 61810-1


TRF No. IEC61810_1D

TABLE 6.0: Resistance to heat (Ball pressure test)

no. Specimen Verdict

Description Colour Temp. °C Impress

diam. mm

Result

diam. mm

1 Base White 125 2,0 1,1 P

2 clamping device Red 75 2,0 0,8 P

TABLE 6.0: Resistance to fire (Glow wire test)


Description Colour Thick

(mm)

Temp.

°C

burning

after t (s)

drops support

burning

1 Base White 2,0 960 4 No No P

2 clamping device Red 2,0 650 0 No No P

TABLE 6.0: Resistance to tracking (tracking test)


Description Colour Drops

(no.)

Voltage

(V)

Burning Current

(A)

Result

1 Base White >50 175 - - No flashovers

P

2 clamping device Red >50 175 - - No flashovers

P

TABLE 8,0: Clearance And Creepage Distance Measurem ents

clearance cl and creepage distance dcr at/of:

Up (V)

U r.m.s. (V)

Required cl (mm)

cl (mm)

required dcr (mm)

dcr (mm)

L-N 4kV - 3,0 5,8 3,2 6,8


of 36 Report No Report No. 170100438SHA-001

IEC 61810-1

TRF No. IEC61810_1D

IEC 61210 A [mm]

B min. [mm]

C [mm]

D [mm]

E [mm]

F [mm]

J [°]

M [mm]

N [mm]

# min. [mm]

## min. [mm]

P [mm]

Q min. [mm]

TABLE: 3.0 [NOMINAL SIZE]

2,8x0,5 Dimple detent 0,6 0,3

7,0 0,54 0,47

2,9 2,7

1,8 1,3

1,3 1,1

12 8

1,7 1,4

1,4 1,0

0,076 0,076 0,13

1,4 0,3

8,1

Hole 0,6 0,3

7,0 0,54 0,47

2,9 2,7

1,8 1,3

1,3 1,1

12 8

0,076 1,4 0,3

8,1


7,0 0,84 0,77

2,9 2,7

1,8 1,3

1,3 1,1

12 8

1,7 1,4

1,4 1,0

0,076 0,076 0,13

1,4 0,3

8,1

Hole 0,6 0,3

7,0 0,84 0,77

2,9 2,7

1,8 1,3

1,3 1,1

12 8

0,076 1,4 0,3

8,1

4,8x0,5 Dimple detent 0,9

0,6 6,2 0,54

0,47 4,8 4,6

2,8 2,3

1,5 1,3

12 8

1,7 1,4

1,5 1,2

0,076 0,076 0,13

1,7 0,6

7,3

Hole 0,9 0,6

6,2 0,54 0,47

4,9 4,67

3,4 3,0

1,5 1,3

12 8

0,076 1,7 0,6

7,3


6,2 0,84 0,77

4,8 4,6

2,8 2,3

1,5 1,3

12 8

1,7 1,4

1,5 1,2

0,076 0,076 0,13

1,8 0,7

7,3

Hole 1,0 0,6

6,2 0,84 0,77

4,9 4,67

3,4 3,0

1,5 1,3

12 8

0,076 1,8 0,7

7,3


7,8 0,84 0,77

6,4 6,2

4,1 3,6

2,0 1,6

12 8

2,5 2,2

2,0 1,8

0,076 0,076 0,13

1,8 0,7

8,9

Hole 1,0 0,5

7,8 0,84 0,77

6,4 6,2

4,7 4,3

2,0 1,6

12 8

0,076 1,8 0,7

8,9

9,5x1,2 Hole 1,3 0,7

12,0 1,23 1,17

9,6 9,4

5,5 4,5

2,0 1,7

14 6

0,076 2,0 1,0

13,1

Measured values # = Depth of dimpel detent ## = Tolerance to centerline

2,8x0,5

Hole Dimple detent

Round

Rectangular

2,8x0,8

Hole Dimple detent

Round

Rectangular

4,8x0,5

Hole Dimple detent

Round

Rectangular

4,8x0,8

Hole Dimple detent

Round

Rectangular

6,3x0,8

Hole Dimple detent

Round

Rectangular

9,5x1,2

Hole

of 36 Report No. 170100438SHA-001

IEC/EN 61810-1

TRF No. IEC61810_1D

Photos of samples: GRM8-01

of 36 Report No. 170100438SHA-001

IEC/EN 61810-1

TRF No. IEC61810_1D

Photos of samples: GRM8-02

TEST REPORT IEC 61810-1 Electromechanical elementary relays · 2018. 8. 17. · IEC 61810-1 Clause...

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