Test and Commissioning Services · error, Excitation curve, Winding resistance, Secondary burden,...

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CONTROL YOUR SYSTEMS, SAVE ENERGY, PROTECT THE NATURE Transform your facilities for a sustainable, reliable and innovative future. Test and Commissioning Services

Transcript of Test and Commissioning Services · error, Excitation curve, Winding resistance, Secondary burden,...

Page 1: Test and Commissioning Services · error, Excitation curve, Winding resistance, Secondary burden, Dielectric withstand, Voltage (2 kV AC), CT circuit continuity • Transformer Ratio,

CONTROL YOUR SYSTEMS, SAVE ENERGY, PROTECT THE NATURE

Transform your facilities for a sustainable, reliable and innovative future.

Test and Commissioning Services

Page 2: Test and Commissioning Services · error, Excitation curve, Winding resistance, Secondary burden, Dielectric withstand, Voltage (2 kV AC), CT circuit continuity • Transformer Ratio,

High Voltage Test and Commissioning Services

As Kontrolmatik Enerji ve Mühendislik A.Ş.; All test and commissioning work in our projects, from factory acceptance phase to test and commissioning phase, is done by our experienced engineer staff with test devices which are appropriate to international standards.

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Kontrolmatik › Test & Commissioning 3

HV switchyard test, maintenance and repair;• Transformer all tests, maintenance and repair• Surge arrester all tests, maintenance and repair• Neutral resistor all tests, maintenance and repair• Voltage transformer all tests, maintenance and repair• Current transformer all tests, maintenance and repair• Circuit breaker all tests, maintenance and repair• Isolator all tests, maintenance and repair• DC voltage control• Protection relay set and tests• Measuring device’s tests• Control, lubrication and cleaning of mechanical parts• Control of primary and secondary cabling• SF6 gas/ vacuum addition and control• Busbar junction point control and torching• Circuit breaker repair and change• Separator repair and change• Current transformer change• Voltage transformer change• Current transformer electrical tests• Power (% PF, tand, capacity) tests• Insulation resistance tests• Saturation tests• Current ratio tests• Polarity tests• Winding resistance tests• Load tests

Current Transformer maintenance and control;• SIMS and ECS environmental control system and

mechanic equipment• Current transformer terminal cabling control• Oil-immersed current transformers’ oil level control• Primary binding control and cleaning work

Isolator maintenance and control;• Contact transition resistance tests• Insulation resistance tests

Isolator maintenance and control;• Contact maintenance• Mechanism lubrication and cleaning• Bushing control and cleaning• Mechanism set• Control panel cabling and hardware control• Record of motor current values after maintenance• Busbar junction point cleaning and lubrication.• Isolator drive motor control

Isolator maintenance;• Repair and change• Mechanic installations maintenance and change• Bearing, gland and ring change• Control panel hardware repair and change• Isolator drive motor renewal

AIS Switchyard Tests

Switchgear test, maintenance and repair Internal isolators/ External isolators / Pantograph isolators

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Kontrolmatik › Test & Commissioning4

GIS Switchyard Tests

Circuit breaker electrical tests;• Power factor (% PF, tand, capacity) tests• Insulation resistance tests• Open / Close duration tests• Contact transition resistance tests

Circuit breaker maintenance and control;• Circuit breaker open and close bobbin change• Circuit breaker set motor control• Circuit breaker spring mechanism control• Circuit breaker cabling control• Circuit breaker contact maintenance• Mechanism lubrication and cleaning.• Circuit breaker SF6 gas vacuum level control

and addition• SF6/ Vacuum tubes renewal• SF6 Gas addition, defueling and vacuuming

Voltage transformer electrical tests;• Power factor (% PF, tand, capacity) tests• Excitation current tests• Insulation resistance tests• Voltage converter ratio tests• Winding resistance tests

Voltage transformer maintenance and controls;• Voltage transformer terminal cabling control• Primary junction control and cleaning

Vacuum circuit breakers / SF6 gas circuit breakers Inductive voltage transformer /capacitive voltage transformers

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Kontrolmatik › Test & Commissioning 5

Protection & IED Tests

Protection and control relay systems;• Distance protection relay tests• Over current and earth relay tests• Directional over current and directional earth

relay tests• Low and high voltage relay tests• Low and high frequency relay tests• Differential relay tests• Busbar protection relay tests• Measuring devices and power analyzer tests• Unbalanced load relay• Metering tests• Synchronization check relay tests• Substations relay coordination and

short circuit calculations• Transformer simulation tests• Circuit breaker secondary signal tests

Protection and control relays set and tests;• Protection and control relays set and tests• Transducer tests• Metering devices tests

Protection and control relays /transducer / measuring devices

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Kontrolmatik › Test & Commissioning6

Power Plant Tests

Rotating machines test and maintenance;• Type u p (% PF, tand, capacity) tests• Insulation resistance tests• DC high voltage tolerance tests• AC high voltage tolerance tests

Generators / Motors

• Winding resistance tests• Rotor windings impedance tests• Pole voltage tests• Winding discharge tests

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Kontrolmatik › Test & Commissioning 7

High Voltage Cable & GIS Tests

• High voltage tests• DC resistance tests• Capacity measurement tests• DC insulation tests• Zero sequence tests

• High voltage tests• PD tests

HV Cable Test Systems HV GIS Test Systems

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Kontrolmatik › Test & Commissioning8

Scada & Communication Tests

SCADA Systems Communication Systems

SCADA automation;• Protection systems’ SCADA adaptation• SCADA projects• Load rejection automation• Integration of electric infrastructure and automation

systems• Monitoring and reporting

• Planning and design of communication projects• Identify of communication problems and solution of

problems• Installation• Maintenance and service• Development of systems• All the processes of communication projects are

carried out as turnkey• Communication systems project design• Panel production and factory assent test• Field applications and installation• Field testing and commissioning

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Kontrolmatik › Test & Commissioning 9

Test Device

• Protection test set and universal calibrator in one device

• Testing of all relay generations electromechanical, static, numerical, IEC 61850

• Highly accurate test signals. For meter testing: The sources are the reference - no additional reference meters are required

• Integrated network for testing IEC 61850 IEDs• 10-channel analog measurement and transient

recording functionality (option)• Class 0,2 metering device test without any additional

module

• Up to 800 A or 2000 V with up to 5 kVA over a frequency range of 15 Hz - 400 Hz or 400 A DC

• Excellent interference suppression facilitates measurement of small signals

• Easy to transport (just 29 kg) - Ideal for on-site testing• Testing templates, automatically generated testing

procedures and test reports• Up to 2000 A or 12 kV through use of current or

voltage amplifiers• Current transformers & Voltage Transformer• Ratio, burden and polarity, Phase and magnitude

error, Excitation curve, Winding resistance, Secondary burden, Dielectric withstand, Voltage (2 kV AC), CT circuit continuity

• Transformer Ratio, Winding resistance, Tap changer test, Excitation current

• Short circuit impedance, Transformer demagnetization• Lines and cables• Impedance (k-factor), Transformer coupling• Grounding systems• Ground impedance, step and touch voltages• Circuit breakers• Contact resistance• VT circuit continuity the following variables can be

measured by extending the CPC 100 to include the CP TD1:

• Capacitance, Dissipation factor tan δ (tan delta), Power factor cos φ Watt losses

• Power (effective power, apparent power, reactive power)

• Impedance (absolute value, phase, inductance, resistance, quality)

• The patented test system replaces several individual testing devices and offers new, innovative testing methods

• The CPC 100 is the base for multiple accessories These facilitate further applications, such as tan delta measurements, as well as line and ground impedance measurements

OMICRON CMC 256 Plus

OMICRON CPC 100 & TD1

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Kontrolmatik › Test & Commissioning10

Test Device

• Triple resistance reading input channels can measure three winding resistances simultaneously

• Two-wire (Kelvin) connections provide high accuracy and require no lead compensation

• Ability to measure and graph the resistance trace of a transformer LTC or voltage regulator contact during operation

• Transformer tap positions can be changed remotely using the unit’s built-in transformer load tap changer

• Three resistance-reading channels can measure resistance from 1 micro-ohm to 500 ohms, and the test current is programmable (1A, 5A, 10A, 40A). The LTCA-40 can also be used to measure

• EHV circuit-breaker contact resistance, motor winding resistance or any low resistance

• At the end of each test, the LTCA-40 automatically dissipates the stored energy in the transformer

• The built-in 4.5-inch wide thermal printer can print the breaker contact analysis results in both tabular and graphic formats

• The LTCA-40 features a back-lit LCD screen (128 x 64 pixels) that is viewable in both bright sunlight and low-light levels

• A rugged, alphanumeric, membrane keypad is used to control the unit

• Easy to use digital circuit breaker analyzer that is designed to be used with a PC

• It can fully analyze a circuit-breaker’s performance by testing the contact time, stroke, velocity, over-travel, and contact wipe

• Contact-motion analysis can be performed for all breaker contact operations (Open, Close, Open –

• Close, Close – Open, and Open – Close – Open)• The DIGITMR S2 PC offers three dry-contact channels

(for timing circuit breaker main and insertion resistor contacts), one digital transducer channel (to monitor CB contact motion), and two voltage monitoring channels

• Dry-contact input channels are used for timing circuit-breaker contacts

• One non-contact AC current sensor is used to monitor circuit breaker on-line current for the “online” timing

VANGUARD LTCA-40 VANGUARD Digi-Tmr-S2

• Highest rate:0,8-15.00• Identify 130 different types of 3-phase transformer

defined in ANSI• IEC and Australian standards• 3 test voltage can be applied: 8 Vac, 40 Vac, 100 Vac• Phase angle and excitation current measurement• Computer interface (RS 232C and USB port)• USB flash drive interface• Tag conversion rate calculation• % error calculation between measured and

calculated rate• Built-in 4.5 e thermal printer (optional)• 100-264 Vac 50/60 Hz supply voltage

VANGUARD ATRT-03 S2

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Kontrolmatik › Test & Commissioning 11

Test Device

• Insulation resistance up to 20 TΩ• Adjustable test voltage (50 V...10 kV) 50 V and 100 V

step• Programmable timer• Capacitance measurement• Charging rate for capacitive load < 3 s / μF at 10 kV• Automatic discharge of test object after completion of

measurement• Guard terminal• High voltage breakdown detection• Custom defined tests• Auto adjustment function• Measurement results in numerical and graphical form• PC software HV Link PRO for downloading and

analyzing of the test results and test report printing• Isolated RS232 and USB communication ports, BT

interface• High quality accessories including shielded test leads

in standard set

• Supports all types of earthing resistance measurements:

• Standard earthing resistance measurement with spikes

• Selective earthing resistance test with one current clamp

• Selective (contactless) earthing resistance with two current clamps

• Specific earth resistance measurement• Leakage current tests with current clamps• Load current tests with current clamps• High accuracy, very high immunity against external

noise• Preprogrammed limits• PASS/FAIL evaluation of result• Bright GREEN/RED indicators provides visual

evaluation of results

METREL MI 3210 METREL MI 3123

• Automated testing - PI, DD, DAR calculations with automated resistance ranging (AR). All data is displayed during one single measurement

• Fault finding - Fully programmable step voltage and withstanding voltage test functions to assist in diagnosing faults in insulation

• R(t) graph - Real time resistance against time graph plotting facility to graphically illustrate the response of a material to an applied test voltage

• Faster testing - High 5 mA charging current quickly charges capacitive loads

• Accurate - Selectable noise rejection filters (up to 5 mA) and shielded cables as standard ensure accurate readings

METREL MI3201

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Kontrolmatik › Test & Commissioning12

Test Device

• Automated and programmable wind protector• 14-second automated tube heater• Fully ruggedized for shock, dust and moisture• Li-ion battery with 200 splices/shrinks per charge• 5 mm cleave length for splice on connector or small

package needs• Sheath clamp or fiber holder operation• On-board training and support videos• Internet software upgrades• Multi-function transit case with integrated workstation

• Adjustable test current up to 1 mA ... 10 A• Current generator optimized for inductive

measurements Up to 0.1 current resolution measurement up to 2500

• Automatic compensation against interference voltages

• Resistance calculation with reference temperature value (temperature compensation with Pt100 probe)

• High safety with automatic discharge after testing• Audible and visual alarm when programmable

alarm setpoint exceeds• Recording memory for measurements

(records 1500 measurements)

• High power battery capacity test system• Discharging current up to 1300A with external loads

(up to 9)• Graphical display showing test parameters, curves

and results• Internal memory• Light and easy to carry, with handles and wheels• Shunt or clamp metering of an additional current• Suitable for all battery type

• Wide measurement range from 10 k° to 30 T° • Fixed or programmable test voltage from 40 V to

10/15 kV• 5mA charging current• Large backlit LCD screen with digital display,

bargraph and R(t) +u(t), i(t) and i(u) graphs• Automatic calculation of DAR / PI / DD / R

(ppm/V) ratios• Multiple test modes: voltage ramp and step• with “burning”, “early break” and “I-limit” modes• 3 filters to optimize measurement stability• Calculation of R at a reference temperature• Storage of 80,000 measurements and real-time clock• Optically-isolated USB communication for transfer

onto PC and report generation with the DataView® software

AFL FUJIKURA 70S

CHAUVIN ARNOUX CA6255 MICRE-OHMMETER

ISA BTS 200 MKII

CHAUVIN ARNOUX CA6550 15kV DC Insulation

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Kontrolmatik › Test & Commissioning 13

Test Device

• Power Factor/Tan Delta testing to confirm insulation integrity and quality

• Capacitance testing to measure physical changes that may have occurred to the apparatus

• Turns ratio testing to detect shorted turns or winding damage

• Leakage reactance/short circuit impedance testing to evaluate winding deformation

• Single phase excitation current testing to evaluate the transformer magnetizing circuit

• Capacitor bank testing to detect deteriorating or failed capacitors within a bank

• Easy and accurate testing with Doble Test Assistant (DTA) software

• Measurement of step voltage and contact voltage• Measurement of earthing resistance with resolution

of 1 mΩ• Measurement of specific earth resistance• High accuracy of the measurements due to a high

current of up to 50 A and effective suppression of noise

• Excellent immunity even against changing earth currents

• Autonomous step voltage meter: no need for long voltage leads

• Low weight• High safety due to low output voltage (55 V)• Downloads test results directly to the PC with the

help of the professional PC SW package HVLink which enables analysis and documentation of test results

• Fully automatic• Primary injection testing capabilities: up to 800 A or up

to 5000 A / 7000 A, with the optional module BUX 5000• Tan Delta, capacitance, dissipation factor

measurements and for exciting current test• Variable output frequency: 15 - 500 Hz• 2000 V AC high-pot test• Local control by large color display• PADS - Power Apparatus• Diagnostic Software for automatic testing,

assessment and report• IEC 61850-9-2 communication protocol• Patented technology for Capacitance and Tan Delta

measurement• USB interface and Ethernet interface for PC connection• Compact and lightweight• For USA and Germany only STS 3000 light with

TD 5000 and/or TDX 5000 models are available

DOBLE M4100

METREL MI 3295st

ISA STS500 & TD5000

• The 800 Series DC Hipot Testers is a solution to DC field testing of cables, terminations, motors, generators and other electrical apparatus

• Test ability up to 80 kV• Rugged and portable construction• Internal discharge solenoid• 2% metering accuracy• Surge-limiting resistors in high voltage output• Automatic earthing

DC HIPOTS 880

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Kontrolmatik › Test & Commissioning14

Test Device

• On-site commissioning, diagnostics and maintenance

• Tests on high voltage GIS systems• AC resonant test system for

on-site testing of GIS• Up to 600 kV voltage level

• On-site commissioning, diagnostics and maintenance

• Tests on high voltage cables• AC resonant test system for on-site

testing of extruded HV cables• The test system is able to perform

tests on extruded cables according to IEC 60840 and 62067

• Up to 340 kV voltage level

GIS HIGH VOLTAGE TEST DEVICES

HIGH VOLTAGE TEST CABLE DEVICES

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Kontrolmatik › Test & Commissioning 15

• Kirazlık HEPP• Adapazarı Sugar Factory• MSB Arifiye Pump Station• Ikitelli Industrial Zone Energy Management System• Etimaden Kırka 50-70T Boiler• Istanbul Basaksehir Stadium• Irak Petrol Drilling Platform• Esenler Olimpiyat Metro Project• Kadıköy-Kartal Metro Project• Ethiopia Sugar Factory• Eti Aluminum Seydisehir• Etimaden Kırka Evaporator• Etimaden Kırka 75T Fluidized Bed Boiler• Biodiesel Production Plant• Çatalagzı Thermal Power Plant• IÇDAS Bekirli 600MW Energy Power Plant• Çaykara HEPP 154 kV Substation• Eti Krom 154 kV Substation• Batıçim 154 kV Substation• Gökbel 1&2 HEPP• Serap HEPP 154 kV Substation• Daran 1&2 HEPP 154kV Substation• Soma Wind Power Plant SCADA System• Yahyalı WPP 154kV Substation• Iraq Bazian 132 kV Substation• Iraq Sulaymaniyah Natural Gas Power Plant 132 kV Substation• Iraq Duhok Natural Gas Power Plant 132kV Substation• Iraq Erbil Natural Gas Power Plant 132kV Substation• Iraq 132kV Mobile Substation• Saudi Arabia Mobile 69 kV Substation

• Modern Enerji Natural Gas Power Plant• Turkmenistan Ahal-2 Natural Gas Power Plant• Turkmenistan Derweze Natural Gas Power Plant• IGSAŞ Excitation &Generator Protection &SYNC System• Kazan Soda 154kV Substation• Susurluk Wind Power Plant SCADA System• Small Hydro Power Plants Automation & Protection• Alaşehir Geothermal Power Plants SCADA System• Ken 2 Ken 3 Geothermal Power Plants GCPP And MV• Malawi Tedzani IV HEPP Project• Kenya-Gitaru HEPP Rehabilitasyon Project• Dicle Energy Management Rehabilitation Project• Turkmenistan 110kV Substation• Afganisthan 220/110/11kV Gulbahar Substation• ITM-169 Edirne GIS 154kV Substation• ITM- 173 Gaziantep-6 AIS 154kV Substation• ITM-183 154kV Narlıdere GIS 154kV Substation• ITM-184 Bursa GIS 154kV Substation• ITM-196 Selimiye GIS 154kV Substation• ITM-217 Taşoluk 380kV GIS 154kV AIS Substation• ITM-245 Akyaka AIS 154kV Substation• ITM-248 Merzifon AIS 154kV Substation• Iraq-Mosul KFW LOT 1 Rehabilitation Project

4x132/33/11kv SS• Takhiatash 220/110 kV Substation E-House• Garri 3& Port Sudan SCGP 3x 175MW /2x175 MW BOP• Garri 3& Port Sudan SCGP 220kV Substation• Limak Kilis 154kV AIS Substation• Samsun - Çarşamba 154kV Underground Cable• Yeniköy - Kemerköy Thermal Power Plant

References

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Contact UsHead Office:Koza Plaza A Blok K: 15 No: 58Tekstilkent Esenler - İstanbul TurkeyT: +90 212 659 24 41 - 438 24 41F: +90 212 659 24 [email protected]