Tesco 250 EMI 400 Top Drive

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B E T T E R W A Y S T O T H E B O T T O M Bulletin 20000e T E S CO TO P D R I V E S Delivering solutions that add real value, around the world

Transcript of Tesco 250 EMI 400 Top Drive

Page 1: Tesco 250 EMI 400 Top Drive

B E T T E R W A Y S T O T H E B O T T O M ™

Bulletin 20000e

T E S C O T O P D R I V E SDelivering solutions that add real value, around the world

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Calgary, Alberta

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Quito, Ecuador

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Technology for Today’s Drillers, TESCO’s Top Drive System

Over a decade ago, Tesco Corporation pioneered a technology that made modern

drilling procedures available to most rigs.

With the ability to bring time and cost effi ciencies to any drilling application,

TESCO’s line of hydraulic and electric Top Drives has proven successful on rigs

worldwide. In every location land-based or off shore, from the frigid Arctic to

desert heat, urban locations to remote jungle, anywhere there is a well to be

drilled, a TESCO Top Drive can improve operations.

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P A G E 3

With the widest selection and greatest number of exclusive features, TESCO

Top Drives represent the world standard in sales and rentals.

Selection Like No Other

From the largest off shore or conventional

derrick styles down to small truck-mounted units,

there’s a TESCO Top Drive to meet your needs.

Hydraulic or electric units are available from 150

ton to 750 ton, 400hp to 1350hp.

Ease Of Installation

Packed securely in three standard shipping

containers, TESCO Top Drives can be transported easily and aff ordably by

truck, rail or sea. They can also be broken down into smaller modules for

easy delivery by helicopter or as air cargo. Once on location, TESCO Top

Drives can be installed on most drilling rigs with little or no modifi cation to

the rig.

Ease Of Operation

The TESCO Top Drive control panel is designed to be easily understood

and operated by the driller. On-site TESCO technicians are available to

help achieve maximum Top Drive drilling performance. Specially trained

technicians know drilling processes as well as TESCO’s equipment, and

provide both maintenance and training for the drilling crew. In addition,

advanced factory training is also available.

Versatility At Its Best

In extremely cold climates, a one-piece skid building is available to

enable maintenance and operation of the power unit in temperatures

below minus 40°C. Units have been operated to 56°C with optional high

temperature packages. For off shore platforms or other locations where

space is at a premium, the power unit can be split and stacked with a

TESCO stacking kit. If ambient noise is a consideration, various soundproof

buildings are available to signifi cantly decrease the sound of diesel powered

hydraulic systems.

Our top drive systems are

easily transported via truck,

ship, helicopter or airplane.

TESCO top drive systems’ innovative

design and worldwide availability of parts

and support services have resulted in

a remarkable record of 99.3% uptime.

Double and triple stands of pipe can

be made up in advance and drilled in,

reducing the number of necessary

connections by 50 percent or more.

P E R C E N T • U P T I M E

C O N N E C T I O N SL E S S

On-site supervision

and user training ensures

maximum drilling performance.

Understanding the TESCO Difference

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In the event of a kick, the well can be secured with the double

ball valve.

• Provides a second alternative to traditional “stabbing valve” well control

procedures.

• Driller can shut-in the well without drill fl oor crew – even while

tripping.

We at TESCO can make your rig more effi cient, and a safer

environment to work.

• Automation of the rigs.

• Safety improvements for rig fl oor crew.

• Elimination of manual tongs to make up connections.

• Quicker connections.

• Ability to close the safety valve remotely at any height in the derrick.

• Possibility to add Stabbing arm.

• With the addition of Power slips, back up tongs are virtually eliminated.

Whether your specifi c drilling operation calls for directional, horizontal,

underbalanced, air or gas drilling, reaming, running casing, well control,

or fi shing, the TESCO Top Drive can contribute in ways that will save time

and money. Here are some practical examples of what a TESCO Top Drive is

capable of and what that means to you.

A TESCO Top Drive can connect to the drill string at any height in

the derrick and provide simultaneous reciprocation, rotation and

circulation of drilling fl uids.

• The ability to ream and backream with full stands.

• Eliminates the need to pick up the kelly to begin circulation and rotation,

thereby decreasing the risk of becoming stuck.

• No need to break stands into singles for reaming.

• No requirement to pump out singles with the resulting hole problems.

The Top Drive can rotate the drill string both clockwise and

counter clockwise with highly controlled torque.

• Ability to “rock” the drill string in order to break the static friction while

“slide drilling”. This allows the drilling of extended horizontal sections in

shallow wells.

• Capable of making “on bottom” connections with the drill string,

eliminating the need to re-orient the drill string in “slide drilling”.

• Facilitates free-point and back-off operations during fi shing.

Double or triple stands of pipe can be made up in advance and

drilled in with the TESCO Top Drive, thereby reducing the number

of necessary connections by 50% or more.

• In air or gas drilling, decreases the number of connections and thus the

“blow down” time.

• Decreases the amount of time that the hole is not underbalanced in UBD

operations.

• Allows 20 or 30 meter core barrels to be drilled without a connection,

decreasing the chances of a “jam-off ”.

The TESCO Top Drive allows for continuous fi ll up and/or

circulation while running casing.

• Saves time fi lling casing.

• Allows circulation, rotation, and reciprocation of casing.

• Decreases circulating time and stuck casing risk.

“Link Tilt” and “Extend” robotics assist in casing handling.

• Increases safety and speed when running casing.

• Reduces need for specialized casing running equipment.

Using the Top Drive Practically

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Electric Top Drives

Available from 400hp to 1350hp, TESCO permanent magnet or

AC electric Top Drives are the ideal choice for modern rigs (land or

off shore) with suffi cient electric power.

Hydraulic Top Drives

Available from 475hp to 1205hp with self-contained AC over

hyraulic or diesel prime movers, these units are the traditional choice

for portable installation or for re-powering older mechanical rigs.

TESCO rental Top Drives are available from our International Service

Divisions. These units can be economically shipped and quickly

installed in almost any rig worldwide. An experienced TESCO Top Drive

technician is supplied with every rental unit to ensure the customer

receives maximum benefi t from the Top Drive. Both hydraulic and

electric Top Drives are available for sale in new rig construction,

rig upgrades and permanent installations. A selection of models,

combined with accessories, on-site Installation supervision and factory

training ensure that the customer receives real value for their TESCO

Top Drive investment.

P A G E 5

TESCO’s Hydraulic Top Drive

operating in Brazil.

Top Drives – Types and Models

Hydraulic150 HMI 475

250 HMI 475

250 HXI 700

500 HS 750/1100

500 HCI 1205

650 HCI 1205

Electric150 EMI 400

250 EMI 400

350 EXI 600

500 ECI 900/1350

650 ECI 900/1350

750 ECIX 1350

Electric or Hydraulic –The Choice is Yours

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TESCO Electric Top Drives

250 EMI 400 Top Drive

The 250 EMI 400 provides the performance and pipe handling features

required for drilling and workover applications. The 250 EMI 400

employs an AC induction motor and drive system. The 250 EMI 400

can be operated from a self-contained generator, or can be connected

directly to the rig’s AC Bus. The EMI 400 is also available in a 150 Ton

confi guration and can be integrated with an existing, dedicated VFD

on the rig.

Top Drives – Types and Models 250 EMI 400 350 EXI 600 500/650 ECI 900 500/650 ECI 1350 750 ECIX 1350

Rated Capacity 250ton 350ton 500/650ton 500/650ton 750ton

Rated Power 400hp 600hp 900hp 1350hp 1350hp

Hook Weight 13,684lbs. 25,000lbs.13,000lbs.

(not including optional swivel)13,800lbs

(not including optional swivel)28,000lbs.

Operating Length (including links & elevators) 230in. 237in.172in.

(not including optional swivel)171in.

(not including optional swivel)307in.

Width 44.5in. 48.5in. 62in. 62in. 64.5in.

Max. Continuous Drill Torque 21,000ft-lb. 30,000ft-lb. 36,700ft-lb. 58,000ft-lb. 58,000ft-lb.

Make-up / Breakout Torque 32,000ft-lb. 45,000ft-lb. 45,000ft-lb./56,000ft-lb. 68,000ft-lb./84,000ft-lb. 68,000ft-lb./84,000ft-lb.

Max Speed 200RPM 220RPM 193RPM 193RPM 193RPM

Quill ID 2.5in. 3.0in. 2.5in. 2.5in. 3.5in.

Quill Connection NC50 NC61 *NC61 *NC61 NC70

350 EXI 600 Top DriveThe 350 EXI 600 Extreme electric top drive system is a compact,full

featured, top drive with horizontal drilling in mind for smaller

narrow mast drilling rigs. The EXI 600 is also available in a 400 Ton

confi guration and can be integrated with an existing, dedicated VFD

on the rig.

P A G E 6

* NC 50 available with reduced capacity

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750 ECIX 1350 Top Drive The 750 ECIX 1350 top drive system has a rated lifting capacity of

750 tons, making it ideally suited for many off shore applications,

yet in the TESCO tradition, this ECIX is compact enough that it can

also be installed on many land rigs where high performance drilling

requirements exist. The ECIX Top Drive is designed to be installed on

existing guide rail torque arrest systems and utilizes an adaptor dolly,

minimizing rig modifi cations in a retrofi t application.

500/650 ECI 900/1350 Top DriveThe ECI top drive system represents a signifi cant advance in electric top

drive technology. Traditional induction or brush style DC motors have

been replaced with liquid cooled, permanent magnet synchronous

motors. Compact enough to fi t into any triple mast, the ECI provides

the performance and pipe handling features required for medium and

deep drilling applications. The modular ECI is available in 900 and

1350hp confi gurations.

350 EXI

DERRICK

LARGE TRIPLE MAST SMALL

TRIPLE MAST

DOUBLE MAST

SINGLE MAST

WORKOVER MAST

500 / 650 ECI750ECIX

250 EMI

20’ 10’ 8’ 6’ 6’

Approximate Working clearance w/Top Drive Installed

P A G E 7

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TESCO Hydraulic Top Drives

Top Drives – Types and Models 250 HMIS 475 250 HXI 700 Top Drive 500/650 HS 750/1100 Top Drive 500/650 HCI 750/1205 Top Drive

Rated Capacity 250ton 250ton 500/650ton 500/650ton

Rated Power 475hp 700hp 750/1100hp 750/1205hp

Hook Weight 8,000lbs. 16,000lbs.13,300lbs.

(not including optional swivel)19,300lbs./12,300lbs.

(with/without optional swivel)

Operating Length (including links & elevators) 173in. 199in. 148in.172in.

(not including optional swivel)

Width 33in. 47.5in. 64in. 47.25n.

Max. Continuous Drill Torque 21,000ft-lb. 24,000ft-lb. 39,400ft-lb. 52,800ft-lb.

Make-up / Breakout Torque 21,000/23,500ft-lbs. 32,000ft-lbs. 39,400/45,042ft-lbs. 52,800/59,400ft-lbs.

Max Speed 170RPM 200RPM 150RPM 210RPM

Quill ID 2.25in. 2.5in. 2.5in 2.5in.

Quill Connection NC40 NC50 *NC61 *NC61

250 HMIS 475 Top Drive

The HMIS top drive system is the most compact off ering in the TESCO

top drive line. Designed to fi t into small masts, the HMIS provides the

performance and pipe handling features required for shallow drilling

and workover applications.

250 HXI 700 Top DriveThe 250 HXI 700 top drive system is designed for use on off shore and

land based drilling rigs. The 250 HXI 700 provides the performance and

pipe handling features required for drilling and workover applications.

P A G E 8

* NC 50 available with reduced capacity

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500/650 HS 750/1100 Top Drive

The 500 or 650 HS, the original portable hydraulic top drive drilling

system is reliable and fi eld proven. The HS top drive is rated for

500 or 650 ton casing loads. The ability to drill with stands speeds

oriented directional drilling and air, gas or underbalanced drilling. Pipe

handling and robotic features decrease connection time and increase

rig fl oor safety.

500/650 HCI 750/1205 Top Drive

The 500/650 HCI 750 or 1205hp top drive system is compact enough

to fi t into most double and triple masts for land based applications or

off shore derricks, the HCI provides the performance and pipe handling

features required for medium and deep drilling applications. The HCI

top drive is available with an optional integrated swivel or can use the

customer’s swivel. Casing load ratings of 500 or 650 tons are available.

Performance (torque and speed) can be customized using optional

gear ratios and power unit selection.

250 HMIX

DERRICK

LARGE TRIPLE MAST SMALL

TRIPLE MAST

DOUBLE MAST

SINGLE MAST

WORKOVER MAST

500 / 650 HS/HCI 250 HMI

20’ 10’ 8’ 6’ 6’

Approximate Working clearance w/Top Drive Installed

P A G E 9

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Torque Track – TESCO’s modular concept torque track is completely

portable and can be adapted to fi t diff erent sizes and styles of rigs.

Little or no rig modifi cations are required to install the Top Drive. For

special rig designs or sizes, adapter pieces are available to allow the

TESCO Top Drive to fi t into almost any rig confi guration.

Speed and Torque Ranges – A selection of speed and torque

ranges, gear ratios and other features provide optimization of

available power for a variety of drilling programs

Pipe Handler – TESCO Top Drives include pipe handling features

that make the drilling operation safer, quicker and easier.

Hydraulic Power Operated Elevators – All TESCO Top Drives are

available with remote hydraulic elevators to fi t all drill pipe sizes

from 2-7/8” to 5-1/2”.

Extend – TESCO’s extend feature moves the Top Drive out over

the mouse hole allowing connections to be made at eye level,

reducing cross threading and drill pipe damage.

Integrated Swivel – TESCO Top Drive designs provide the option

for an integrated swivel and a one-piece quill. The quill is a dry

spline design that can be removed and replaced without draining

oil from the gearbox. This operation can be performed in the shop,

or if necessary, on the rig fl oor.

Ball Valve – All TESCO Top Drives are equipped with a dual

ball valve, located below the quill. The upper valve (hydraulically

actuated by the driller) serves as a mud saver valve. The lower

(manually activated) provides redundancy for well control.

Generator Sets – A selection of diesel powered self-contained

generator systems are available for electric Top Drives.

TESCO’S Exclusive Features

A certifi ed TESCO technician is

adding value to operations in North

America by rigging up TESCO’s

Casing Drive System™ to the 500

Ton HCI 1205HP Top Drive.

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TESCO Ultrex™ Lubricants

TESCO distributes a full line of performance lubricants for oilfi eld applications.

Ultrex Lubricants are supplied with all TESCO equipment in gear cases, pump

drives, hydraulic systems, engines, bearings and all friction points. Many

Ultrex Lubricants are 100% synthetic and wont breakdown in extreme

conditions. They meet or exceed all OEM specifi cations and the TESCO

standard of excellence. Ultrex provides superior protection from heavy loads,

dirt, dust, water and heat. Its extended drain interval makes it the lubricant of choice for products used in severe

duty applications.

Tesco Corporation RIGSMART™ Wireless Anti-Collision SystemTESCO exclusive partner for anti-collision system. The RIGSMART™ wireless Top Drive Anti-Collision system is

designed to eliminate collisions between the Top Drive, crown, fl oor,

automatic pipe handlers, the racking board, and the derrick structure.

Aftermarket Sales and ServiceTESCO’s team of dedicated service and repair technicians commissions new

units and re-certifi es working units including top drives, power units and other

TESCO products. TESCO maintenance people are among the most well trained

in the business. Through a series of apprenticeship programs, technical training

and practical fi eld experience, the TESCO team is on the job and ready to work.

They have intimate experience with the operation and capabilities of all TESCO

equipment making them an invaluable member of your project. Field personnel

provide rig-up and installation services as well as on-site training and Top Drive

supervision. Maintenance contracts are also available. Across the street or around the world, TESCO service people

are available 24/7/365 to meet the needs of your project.

Service Commitment

Our job doesn’t end after delivery of your TESCO Top Drive. At TESCO , our commitment to our customers extends

for the life of the product. Our After Sales Service Division has locations in the Americas, Europe, Africa and the

Orient to provide 24-hour support, parts shipment, and advice from specialized technicians.

Delivering solutions that add real value. TESCO Top Drives represent the world standard in sales and rentals.

Versatility at its best…

Page 12: Tesco 250 EMI 400 Top Drive

Tesco Corporation is an industry leader in the development

and commercialization of drilling technology and services. The

Corporation’s mission is to change the way wells are drilled. By

reducing drilling risk and increasing operational effi ciency, TESCO

generates real value for its customers. TESCO’s powerful combination

of engineering and service excellence is provided by experienced and

dedicated fi eld personnel. Coupled with a passion for innovation,

TESCO off ers a comprehensive toolbox of proven technologies and

delivers superior solutions at the wellbore. With a vision spanning

the crown to the bit, from the desert to deepwater, around the world

TESCO technology provides Better Ways to The BottomTM.

Corporate Headquarters

3993 W. Sam Houston Parkway N.

Suite 100

Houston, Texas 77043 USA

Tel: 713-359-7000

Fax: 713-359-7001

Email: [email protected]

www.tescocorp.com

TESCO® is a registered trademark in the United States and

Canada. TESCO CASING DRILLING® is a registered mark in the

United States. CASING DRILLING® is a registered mark in Canada

and CASING DRILLING™ is a trademark in the United States.

Casing Drive System™, CDS™, Multiple Control Line Running

System™ and MCLRS™ are trademarks in the United States

and Canada.

© Tesco Corporation/April 2010/ POD/ All rights reserved