Terminal Auto Insertion Machine(AI-03)
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Transcript of Terminal Auto Insertion Machine(AI-03)
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AUTO INSERTION MACHINE SERIES AI-03 SUNIL MECHATRONICS www.sunilm.com
www.sunilm.com
VISION & CAMThe vision system makes it possible to view the insertion hole center, with a high degree of precision. It precisely controls the height inside each terminal hole of the PCB through an excellent, high-speed four wheel monolithic cam system.
FUNCTION FOR DETECTION OF INCORRECT PCB DIRECTION FLOW Detects incorrect PCB flow with the vision system after the PCB moves onto the plate.
FUNCTION FOR PCB ALIGNMENT CORRECTIONDetects the fiducial mark, once the PCB moves onto the plate, and correctly adjusts the coordinate system, which is relevant for insertion.
OTHER FUNCTIONS FOR COORDINATE REVIEW AND CORRECTIONReviews all PCB holes and adjusts its exact location according to coordinates.
* INSERTION TOOL ANTI-DAMAGE This system prevents damage to the tools head by impacts between the insertion tool and cutter. It also detects objects that are caught in the cutter or its die.
2030
ALARM AIRMAIN AIR
MONITOR
RB2015
CDQ2WA63-75DCM-A73
RB2015
CDQ2WA63-75DCM-A73
WSC20
NOCD
ROLMOTOR
EEPS
SPEED
CONT
ROTOMLORT
NOCD
ROLMOTOR
EEPS
SPEED
CONT
ROTOMLORT
S6IO6GXS6DA3B
PA2015PA2015
LMK20L
CDQ2WA63-75DCM-A73
177 177
540
832
1948
1345
2100
1552
900
1746
LMEFM25UU
LMEFM25UU
D5C-1DAO
( )
()
A
WSC20WSC20
WSC20 WSC20
WSC20
WSC20
Max 230
177 177
2100
337
1345 1008
832
2177
650
432
1746
LMEFM25UU
LMEFM25UU
2030
ALARM AIRMAIN AIR
MONITOR
RB2015
CDQ2WA63-75DCM-A73
RB2015
CDQ2WA63-75DCM-A73
WSC20
NOCD
ROLMOTOR
EEPS
SPEED
CONT
ROTOMLORT
NOCD
ROLMOTOR
EEPS
SPEED
CONT
ROTOMLORT
S6IO6GXS6DA3B
PA2015PA2015
LMK20L
CDQ2WA63-75DCM-A73
177 177
540
832
1948
1345
2100
1552
900
1746
LMEFM25UU
LMEFM25UU
D5C-1DAO
( )
()
A
WSC20WSC20
WSC20 WSC20
WSC20
WSC20
Max 230
177 177
2100
337
1345 1008
832
2177
650
432
1746
LMEFM25UU
LMEFM25UU
()
Headquarters and Factory#3-10, Horim-Dong, Dalseo-Gu, Daegu, 704-240, KoreaTEL : 82-53-587-2323 FAX : 82-53-587-2321
SeoulGyeonggi Branch OfficeSin-Dong, Yeongtong-Gu, Suwon, Gyeonggi-Do, 443-390, KoreaTEL : 82-31-695-6240 FAX : 82-31-695-6243
2601T2-10E TEL : 86-21-64260830 64260829 FAX : 86-21-64260848
Contact us
VISION & CAMvisionPCB
PCB PCBVISIONPCB
PCB PCB MARK
PCB
*
: AI-03 : +CAM : 99.97%/ : 220V/50-60Hz : 2100()2177()1552() : 1,736kg()PCB : ()/()PCB : 300()200()()PCB : 90030 : : Vision Gerber&/ : 5.0kg/600N/Min : 0.02() : 0.23/()PCB : 3.5 : : : PC PLCPCB : : PCB : PCB : 1.6~2.0 : X : 300 Y : 200 : 21()Table : 22.5/ : 30~70% : 10~35 : Windows XP : ++() : : 1() : 0.2 : DD ()- : UPS : : 2.5 ()
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STANDARD FEATURES
Excellent insertion speed with less sound Follow-up service and reliability through a verified PLC Excellent durability and repetition at a high degree of
precision on the X-Y table with an LM Guide Actuator
Improved durability and reduced noise through the use of a monolithic high strength frame
Improved degree of precision at the PCB support position with cam technology on the back-up plate
AUTO INSERTION MACHINE SERIES AI-03 SUNIL MECHATRONICS
www.sunilm.com
PLCLM Guide ActuatorX-YPCBPCB
PCB
PCBPCBPCB
BACK-UP PLATE
Theback-upplateworkswellwithalargesizePCB.
TheplatecarvedinisliedoneuponanotherbeneathPCB,immobilizingitinordertokeepthePCBfrombeingdamagedandstopterminalpinfromleaningtoonesideonitslevelwhileinsertingterminalsonthePCB.
Off
HEAD & CAM WHEEL
Intheservo-offmode,theheadandcamareoperatedmanually.
DDMotor
TURNTABLE
TheDDmotor,whichislocatedinthecenterofthetable,preventsbacklashandhelpstostabilizetableturning.Asaresult,themotordecreaseserrortoleranceduringoperation.
,,
ALL-IN-ONE 4-WHEEL CAM SYSTEM HEAD
The all-in-one four-wheel cam structure prevents unnecessary adjustments or problems, ensures durability with the minimum friction surface, and allows prompt replacement of consumable parts.
PLC
ACCURATE SYSTEM CONTROL AND DATA MANAGEMENT
All systems of the AI-03 are controlled by the PLC. The management software, based on the computers GUI, creates various settings. During operation, the PLC guarantees stability and the software maximizes convenience through continuous monitoring of data.
PCB & Fuse