Tensho Poland Corp.
description
Transcript of Tensho Poland Corp.
Tensho Poland Corp.
PARTNER OF YOUR BUSINESS
for YOUR benefit
TENSHO POLAND CORPORATION
February 2012
Tensho Group
Tensho Poland Corp.
BUSINESS AREA
TV & HOME APPLIENCES PARTS
AUTOMOTIVE
OTHERS
67%22%
CONSOLIDATED SALES IN 2010
EUR 175 million
BUSINESS ACTIVITY IN AREAS
Specialized in plastic injection moldingwith painting and assembly processes
11%
JapanEurope
North America
South AmericaChina
Global Network Global Network
Tensho Poland Corp.
GUNMA PLANT
YABUKI PLANT
SAITAMA PLANT
MIE PLANT
KANSAI OFFICE
TOKAI OFFICE
Japan
FUKUSHIMA PLANT
TOKYO HEAD OFFICE
Tensho Poland Corp.
TMC
North America and China
TACSan Diego
Rosarito
Tensho Poland Corp.
TCH
Chángzhōu
Tensho Mexico Corp.Calle Emiliano Zapata 376,
Col. ReformaPlayas de Rosarito,
B.C. CP.22710Mexico
Tensho ChinaNo.3 Yunlong Road,
Daitou Industry District Of Liyang
Jiangsu Province, China
Europe
PolandToruń
Tensho Poland Corp.
Tensho Poland Corp.
Tensho Poland Corp.
Tensho Poland Corp.
TPC MAP
Tensho Poland Corporation Sp. z o.o.
Address : 87 -148 Ostaszewo 57F
Łysomice, Poland
Date of foundation : 12/2006 Start of operation : 02/2008Number of employees : 280 people (end of Jan)
Capital : TOTAL PLN 85 million
TENSHO PLN 54 million (64%)
MITSUI & Co., Ltd PLN 31 million (36%)
Tensho Poland Corp.
TPC’s History
2006-Dec-20: company’s foundation
2008-February: start of production,
start of cooperation with Sharp
Manufacturing PL2011-March: start of cooperation with Toshiba Television CE
2011-April: start of cooperation with BriVictory Display
Technology2012-March: start of cooperation with TPV Displays2013-January:start of production for Volkswagen
Tensho Poland Corp.
Organization Chart of TPC
Board of Directors
President
ISO Management Team
Manufacturing Division
Engineering & QC Division
Sales Division
Finance Division
Administration Division
Tensho Poland Corp.
TPC Products
70 LE 835 (2012)
Application - LCD TVs
Front Cabinet Back CabinetModule Parts for LCD TVs
Tensho Group’sAutomotive Experience
Tensho Group supplies plastic parts for world’s leading car manufacturers:
As T1 Subaru (since 1970)
As T2
Honda (since 2002)
Nissan (since 2005)
Toyota (since 2006)
Hino Motors (since 2006)
Tensho Group’sAutomotive products’ portfolio
Air Intake Grill for Toyota Scion
External Garnish for Honda Stepwgn
Dashboard for Nissan Bluebird
Step Cover for Honda CRV
Engine Cover for Honda Accord
Glove Box for Nissan X12B Cube
TENSHO POLANDAutomotive Experience
November 2011 – first nomination for VW project as T1 SupplierPart’s name: Insulating Mat
Model: VW Amarok
SOP: January 2013
Tensho Poland Corp.
Working with TPC – YOUR Benefit
• Plastic injection moulding ‘one stop shop’ incl: - Mould design, production, remodeling and maintenance - Materials/parts procurement control
• Variety of machines and experience in injection moulding
• Sufficient capacity of eco-friendly painting facility
• Total support for hot stamping (foiling)
• Clean and cost-effective production
• JIT delivery
• ISO accredited management/control
• Full client support with Tensho global network
‘One stop shop’ TPC – YOUR Benefit
Material & parts proc. Injection Painting Assembly
Inspection
DespatchIntegrated production to maximise YOUR productivity
Mould design & support:
Design Support Production
Transfer &Setup
Production:
Maintenance &Remodelling
Tensho Poland Corp.
Injection equipment 3500 t × 1
2500 t × 3
1600 t × 3
1300 t × 2
850 t × 3
650 t × 2
550 t × 2
450 t × 2
Total: 18 injection machines
Heaco x 1
(Super Charger x2)
E-Mold x 6
EMCO x 5
Gas Assist x 2
Tensho Poland Corp.
Injection – YOUR Benefit
Wide range of injection machines(18 machines: 450t – 3500t)
• Capable of producing over 80” cabinets
• 2 cavities available (experience in large exterior parts )
• High gloss F/C & B/C
• Sufficient capacity (average capacity utilisation: app 40%)
Meet YOUR demands for varied sizes
Tensho Poland Corp.
Painting area
Tensho Poland Corp.
Painting Processes2 Automatic Lines
Painting
DryingPlacing on painting jig
Tensho Poland Corp.
Painting Processes2 Semi-Automatic Lines
Painting
Drying
Assembly & Inspection
Tensho Poland Corp.
Painting – YOUR Benefit
Sufficient capacity: 200,000 pieces / month
• 2 automatic lines• 2 semi-automatic lines• 2 manual lines
Eco-friendly painting
• Water-based painting lines• devices allowing painting using the electrode
position method (Automatic lines)
Stable supply to YOUR paint models
Tensho Poland Corp.
Hot Stamping (Foiling)
・ Hot stamping line : 2
・ Hot stamping machines : 2
・ Capacity : 200 000pcs/month
Tensho Poland Corp.
Hot Stamping (Foiling) – YOUR Benefit
Total management in our close ties with machine and foil suppliers
• Machine: Navitas, Amagasaki etc• Foil: Nissha, Katani, Reiko, Kurz etc
‘Knowledge/expertise bank’ from rich experience in:
• Front decoration• Whole-surface hot stamping (foiling), etc.
Full support for YOU by technical solutions and know-how esp. in product designing phase
Tensho Poland Corp.
Assembly Line ・ Number of lines : 8
・ TAMPO printing machines : 10
・ Screen printing tools : 5
・ Sp-sheet press : 5
・ Work tables : 100pcs
・ Capacity : TV – 200,000 pcs/month
Module – 360,000 pcs/month
Tensho Poland Corp.
Assembly Processes (TV & Modules)
Tampo printing Angle parts attaching
Semi-auto spacer sticking Spacer sticking
Assembly – YOUR Benefit
Cost effective production lineSemi-automatic spacer pasting machine
Production efficiency: approx +50% (40” upper & lower)(depends on specifications and level of difficulty)
Assembly – YOUR Benefit
Clean environmentSpecial Cleaning Device
(Test Result)Particles: 0.31mm² +Before:18 particles detected
After:
TPC cleaning device: 0 particle detected
Water cleaning device: 0 particle detected
Satisfactory cleanliness Same cleanliness as water cleaning
Tensho Poland Corp.
3D Measurement Equipment
Measuring ranges in mm (in) 3D machine
X axis 1000 (39,4)
Y axis 1200 (47,2)
Z axis 600 (23,6)
Precision measurement
Best quality control
Pinpoint and solve every kind of problems
Improve product quality and reliability
Equipment ‘Contura G2’ by Carl Zeiss
Production Control and Kaizen Activities
Activities to accomplish higher productivity incl:
• Risk self-assessment + KPI control
• 3S visualisation
• Health & safety committee
• Weekly department managers meeting
Tensho Poland Corp.
Certification
ISO 9001: 2008 Certificate No : NC-1865
(dated 21st January 2010) Certification Body : Biuro Certifikacji Polskiego
Rejestru Statkow S.A.
ISO 14001: 2004Certificate No : NC-1865
(dated 1st December 2010)Certification Body : Biuro Certifikacji Polskiego
Rejestru Statkow S.A.
ISO/TS 16949 Under preparation for certification process.
Estimated time of obtaining – first half of 2013
Tensho Poland Corp.
YOUR Benefit – Wrap up
• Varied production facility
• Integrated production incl mould design support
• Cost effective and clean assembly processes
• JIT & pull production and delivery
• ISO accredited QC system and work practice
• Experience and expertise
For our long partnership…
Tensho Poland Corp.
PARTNER OF YOUR BUSINESS
February 2012
TENSHO POLAND CORPORATION
THANK YOU