Tensho Poland Corp.

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Tensho Poland Corp. PARTNER OF YOUR BUSINESS for YOUR benefit TENSHO POLAND CORPORATION February 2012

description

May 2012. PARTNER OF YOUR BUSINESS. for YOUR benefit TENSHO POLAND CORPORATION. Tensho Poland Corp. Tensho Group. CONSOLIDATED SALES IN 2010 EUR 175 million BUSINESS ACTIVITY IN AREAS Specialized in plastic injection molding with painting and assembly processes. 11%. - PowerPoint PPT Presentation

Transcript of Tensho Poland Corp.

Page 1: Tensho Poland Corp.

Tensho Poland Corp.

PARTNER OF YOUR BUSINESS

for YOUR benefit

TENSHO POLAND CORPORATION

February 2012

Page 2: Tensho Poland Corp.

Tensho Group

Tensho Poland Corp.

BUSINESS AREA

TV & HOME APPLIENCES PARTS

AUTOMOTIVE

OTHERS

67%22%

CONSOLIDATED SALES IN 2010

EUR 175 million

BUSINESS ACTIVITY IN AREAS

Specialized in plastic injection moldingwith painting and assembly processes

11%

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JapanEurope

North America

South AmericaChina

Global Network Global Network

Tensho Poland Corp.

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GUNMA PLANT

YABUKI PLANT

SAITAMA PLANT

MIE PLANT

KANSAI OFFICE

TOKAI OFFICE

Japan

FUKUSHIMA PLANT

TOKYO HEAD OFFICE

Tensho Poland Corp.

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TMC

North America and China

TACSan Diego

Rosarito

Tensho Poland Corp.

TCH

Chángzhōu

Tensho Mexico Corp.Calle Emiliano Zapata 376,

Col. ReformaPlayas de Rosarito,

B.C. CP.22710Mexico

Tensho ChinaNo.3 Yunlong Road,

Daitou Industry District Of Liyang

Jiangsu Province, China

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Europe

PolandToruń

Tensho Poland Corp.

Tensho Poland Corp.

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Tensho Poland Corp.

Tensho Poland Corp.

TPC MAP

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Tensho Poland Corporation Sp. z o.o.

Address    : 87 -148 Ostaszewo 57F

Łysomice, Poland

Date of foundation : 12/2006  Start of operation : 02/2008Number of employees : 280 people (end of Jan)

Capital :  TOTAL PLN 85 million

          TENSHO PLN 54 million (64%)

MITSUI & Co., Ltd PLN 31 million (36%)

Tensho Poland Corp.

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TPC’s History

2006-Dec-20: company’s foundation

2008-February: start of production,

start of cooperation with Sharp

Manufacturing PL2011-March: start of cooperation with Toshiba Television CE

2011-April: start of cooperation with BriVictory Display

Technology2012-March: start of cooperation with TPV Displays2013-January:start of production for Volkswagen

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Tensho Poland Corp.

Organization Chart of TPC

Board of Directors

President

ISO Management Team

Manufacturing Division

Engineering & QC Division

Sales Division

Finance Division

Administration Division

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Tensho Poland Corp.

TPC Products

70 LE 835 (2012)

Application - LCD TVs

Front Cabinet Back CabinetModule Parts for LCD TVs

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Tensho Group’sAutomotive Experience

Tensho Group supplies plastic parts for world’s leading car manufacturers:

As T1 Subaru (since 1970)

As T2

Honda (since 2002)

Nissan (since 2005)

Toyota (since 2006)

Hino Motors (since 2006)

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Tensho Group’sAutomotive products’ portfolio

Air Intake Grill for Toyota Scion

External Garnish for Honda Stepwgn

Dashboard for Nissan Bluebird

Step Cover for Honda CRV

Engine Cover for Honda Accord

Glove Box for Nissan X12B Cube

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TENSHO POLANDAutomotive Experience

November 2011 – first nomination for VW project as T1 SupplierPart’s name: Insulating Mat

Model: VW Amarok

SOP: January 2013

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Tensho Poland Corp.

Working with TPC – YOUR Benefit

• Plastic injection moulding ‘one stop shop’ incl: - Mould design, production, remodeling and maintenance - Materials/parts procurement control

• Variety of machines and experience in injection moulding

• Sufficient capacity of eco-friendly painting facility

• Total support for hot stamping (foiling)

• Clean and cost-effective production

• JIT delivery

• ISO accredited management/control

• Full client support with Tensho global network

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‘One stop shop’ TPC – YOUR Benefit

Material & parts proc. Injection Painting Assembly

Inspection

DespatchIntegrated production to maximise YOUR productivity

Mould design & support:

Design Support Production

Transfer &Setup

Production:

Maintenance &Remodelling

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Tensho Poland Corp.

Injection equipment 3500 t  ×   1

   2500 t  ×   3

   1600 t  ×   3

   1300 t  ×   2

   850 t  ×   3

   650 t  ×   2

   550 t  ×   2

   450 t  ×   2

Total: 18 injection machines

Heaco x 1

(Super Charger x2)

E-Mold x 6

EMCO x 5

Gas Assist x 2

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Tensho Poland Corp.

Injection – YOUR Benefit

Wide range of injection machines(18 machines: 450t – 3500t)

• Capable of producing over 80” cabinets

• 2 cavities available (experience in large exterior parts )

• High gloss F/C & B/C

• Sufficient capacity (average capacity utilisation: app 40%)

Meet YOUR demands for varied sizes

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Tensho Poland Corp.

Painting area

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Tensho Poland Corp.

Painting Processes2 Automatic Lines

Painting

DryingPlacing on painting jig

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Tensho Poland Corp.

Painting Processes2 Semi-Automatic Lines

Painting

Drying

Assembly & Inspection

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Tensho Poland Corp.

Painting – YOUR Benefit

Sufficient capacity: 200,000 pieces / month

• 2 automatic lines• 2 semi-automatic lines• 2 manual lines

Eco-friendly painting

• Water-based painting lines• devices allowing painting using the electrode

position method (Automatic lines)

Stable supply to YOUR paint models

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Tensho Poland Corp.

Hot Stamping (Foiling)

・ Hot stamping line   :   2

・ Hot stamping machines :   2

・ Capacity     : 200 000pcs/month

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Tensho Poland Corp.

Hot Stamping (Foiling) – YOUR Benefit

Total management in our close ties with machine and foil suppliers

• Machine: Navitas, Amagasaki etc• Foil: Nissha, Katani, Reiko, Kurz etc

‘Knowledge/expertise bank’ from rich experience in:

• Front decoration• Whole-surface hot stamping (foiling), etc.

Full support for YOU by technical solutions and know-how esp. in product designing phase

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Tensho Poland Corp.

Assembly Line ・ Number of lines      :  8

・ TAMPO printing machines   :  10

・ Screen printing tools : 5

・ Sp-sheet press : 5

・ Work tables : 100pcs

・ Capacity : TV – 200,000 pcs/month

Module – 360,000 pcs/month

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Tensho Poland Corp.

Assembly Processes (TV & Modules)

Tampo printing Angle parts attaching

Semi-auto spacer sticking Spacer sticking

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Assembly – YOUR Benefit

Cost effective production lineSemi-automatic spacer pasting machine

Production efficiency: approx +50% (40” upper & lower)(depends on specifications and level of difficulty)

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Assembly – YOUR Benefit

Clean environmentSpecial Cleaning Device

(Test Result)Particles: 0.31mm² +Before:18 particles detected

After:

TPC cleaning device: 0 particle detected

Water cleaning device: 0 particle detected

Satisfactory cleanliness Same cleanliness as water cleaning

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Tensho Poland Corp.

3D Measurement Equipment

Measuring ranges in mm (in) 3D machine

X axis 1000 (39,4)

Y axis 1200 (47,2)

Z axis 600 (23,6)

Precision measurement

Best quality control

Pinpoint and solve every kind of problems

Improve product quality and reliability

Equipment ‘Contura G2’ by Carl Zeiss

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Production Control and Kaizen Activities

Activities to accomplish higher productivity incl:

• Risk self-assessment + KPI control

• 3S visualisation

• Health & safety committee

• Weekly department managers meeting

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Tensho Poland Corp.

Certification

ISO 9001: 2008 Certificate No : NC-1865

(dated 21st January 2010) Certification Body : Biuro Certifikacji Polskiego

Rejestru Statkow S.A.

ISO 14001: 2004Certificate No : NC-1865

(dated 1st December 2010)Certification Body : Biuro Certifikacji Polskiego

Rejestru Statkow S.A.

ISO/TS 16949 Under preparation for certification process.

Estimated time of obtaining – first half of 2013

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Tensho Poland Corp.

YOUR Benefit – Wrap up

• Varied production facility

• Integrated production incl mould design support

• Cost effective and clean assembly processes

• JIT & pull production and delivery

• ISO accredited QC system and work practice

• Experience and expertise

For our long partnership…

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Tensho Poland Corp.

PARTNER OF YOUR BUSINESS

February 2012

TENSHO POLAND CORPORATION

THANK YOU