Tender Documents for UP GRADATION/RENOVATION OF...

Tender Notice No. : RKVY/Boiler/2018 Date:

Tender Documents for

UP GRADATION/RENOVATION OF EXISTING BOILERS & STP AT BANMORE-MORENA

Gwalior Sahakari Dugdh Sangh Maryadit, Gola

ka Mandir, Gwalior-474005

SECTION – I

INVITATION FOR BID

The Gwalior Sahakari Dugdha Sangh Maryadit., invites sealed bids from reputed eligible bidders for the following:

Invitation For Bid (IFB)

Bid Reference

Name of Project

Up gradation/renovation of Existing Boliers & New STP

Description

Up gradation/renovation of Existing Boliers & New STP at Banmore- Morena

EMD Rs.3 lakh

Duration (months) 4

Bidding Document Sale

Start 29/11/2018 11.00 am

Stop 29/11/2018 1.30 pm

Last Date & Time of Bid submission & opening

Close

29/11/2018 3.00 pm

Tender Opening

29/11/2018 3.30 pm

Tender fee Rs.2000/-DD in favour of “Gwalior Sahakri Dugdh Sangh Maryadit” payable at Gwalior

Eligibility Criteria

1.1 The bidder’s annual financial turnover in the same name and style during each of the last three years shall not be less than Rs. 3.0 Crores. The bidder shall submit the attested copy of ITC certificate as proof of turnover.

1.2 The bidder shall have completed at least three projects of same nature in last 5 years and shall have at least one plant reference of the same capacity.

Purchase of Bidding Document

2.1 The bid document may be purchased online from www.mpeproc.gov.in

Submission of Bid 3.1 The bidder who purchase online the bidding document, are eligible for submission of bids in their name only. Bid Security

4.1 All the bid must be accompanied by bid security (Earnest Money Deposit – EMD) in the form specified in the bidding document. The bids not accompanied with EMD shall be summarily rejected. The bid security shall be denominated in Indian Rupees of value as specified and shall be in the form Demand draft/Bank Guarantee/ RTGS in favor of “Gwalior Sahakari Dugdh Sangh Maryadit”, payable at Gwalior. The Bid security may be forfeited if A bidder or supplier withdraw its bid during the period of bid validity specified by the bidder/ supplier on the bid form or In case of successful bidder/ supplier, if the bidder/ supplier fails to sign the contract.

Rights Reserved by GSDSM

5.1 GSDSM at its sole discretion and without assigning any reason thereof, reserves the right to accept and / or reject the whole or part of any or all the bids received.

Validity The offer should be valid for 60 days from the date of tender opening.

Chief Executive Officer

(GSDSM)

Section 2

Technical Specifications

Sub - Section 2.1 Introduction

1.0. BACKGROUND The GSDSM has milk procurement system and is presently producing and marketing Liquid milk and other value added milk products. Milk procurement volumes are widely varying throughout the year as per seasonal changes. During flush season the Dairy has surplus milk and is converted into milk powder. In order to take care of the seasonal fluctuations in milk procurement, the dairy is proposing for Modification/Renovation/Replacement for the existing Boilers,Sewage Treaatment Plant & Chimany as per the guide lines of Boiler Inspecter at Banmore . At present GSDSM have existing milk powder plant at Banmore with average milk powder production 10TPD. It is required by purchaser that bidder shall modify/renovate or replace existing powder plant in such a way that it should be capable to product 15 MTPD Skim Milk powder with most economic operation cost. 2.0. DETAIL OF EXISTING MILK POWDER PLANT:

PHYSICAL TARGET

S. No. Particulars Present Status

End Of Project Status

1.0 Purchase &

installation of

Machinery &

Equipments.

Bolier’s Capacity: 6 & 2 MT

Plant installed & Commissioned on 2015-16

Thermax

Plant operation manually from Local Control Panel.

Air bag filtters installation

Sewage Treatment Plant

functioning

Chimany as per the

requirement

4.0. WORKING CONDITIONS: Site work of every nature has to be planned and executed with the knowledge of site conditions. The design and layout of the new facilities, selection of equipment and services, methodology of project execution, testing and commissioning should all be carefully planned with this point in mind. 5.0. PROJECT TIME SCALE: The Plant should be completed in 4 months time and Product trials to be commenced at the end of this period including civil & internal electrification work 6.0. SITE ADDRESS: The plant shall be installed at Banmore Industrial Area- Dist. Morena

SUB SECTION 2.2

Design Basis

TECHNICAL DATA SHEET OF BAG FILTER

BF 1

Units

Input process data for each filter 1

Quantity of filters no 1

Application Boiler

Type of Fuel 100 % Indian Coal

Dust to be handled Flyash

Gas temperature (Minimum) °C 180

Gas temperature (Maximum) °C 240

Technical data sheets for each filter

Type of filter Pulse jet

Filter mounting Structure

Filter cleaning On line

Gas entry Casing

Design pressure (incl wind load) mmwc ± 500

Δ P across filter mmwc 175

Maximum outlet dust emission mg/Nm3 50

External painting of filter- Primer Red Oxide

External painting filter- Finish Not in TL scope

External surface preparation of filter Manual wire brush

External paint spec of filter- Primer 2 coats, 20 µ each

External paint spec of filter- Finish NA

Internal painting of filter Red Oxide

Internal surface preparation of filter Manual wire brush

Internal paint spec of filter 2 coats, 20 µ each

Mineral wool insulation spec LRB,100 Kg/m3

Mineral wool insulation thk mm

100

Aluminium cladding spec 22 SWG plain

Filter casing

MOC IS 1079 Gr O

Thickness mm 3

Condition of supply Panel

Filter Tube sheet

MOC IS 2062 Gr A

Thickness mm 5

Cutting Laser cut

Bag holding method Snap band

Filter top covers

MOC IS 1079 Gr O

Thickness mm 3

Insulation box Provided by TL

Filter Hopper Provided by TL

Type Pyramidical

MOC IS 2062 Gr A

Thickness 5

Condition of supply Panel

Hopper Heater Provided

Area covered Bottom 1/3 portion

Support structure

Type of Mounting Mounting on Steel

Ground clearance

1,200

Ladder to filter top Provided

Railing on filter top Provided

RAV Provided

Quantity no 1

MOC CI

Type Adjustable tip

Drive arrangment Chain-sprocket

Motor Make TL approved

RAV rotor speed RPM 20

Calculated Size mm 200

Recommended Size 200

Painting HR Matte black

Motor HP HP 0.5

Voltage V AC±6% 415

Frequency HZ±3% 50

Filter bags Provided

Cages provided

Vertical wire dia mm

3.0

Ring wire dia mm

3.0

No of vertical wires no

20

Number of splits None

Cage length m

4,545.0

Cage surface treatment HR Black

Material of construction CS

Cage diameter mm

143

ID Fan Provided

Pulse solenoid valve Provided

Make Thermax

Size inch 1.5

Operating voltage V AC

110

Quality of compressed air required (-)20°C Dewpt,Oil <20 ppm

Inlet Cum Bypass Damper Provided by TL

Damper Size 25-35

Pneumatic Cylinder Make Hydro-Pneumatic

Support arrangement Provided

Outlet Butterfly Damper Provided

Spark Arrestor Data

Cables for solenoid valves Provided

Type Unarmoured

Conductor Copper

Size mm2 2Cx1sq mm

Make TL approved

Application From PSV to JB

JB for PSV Provided by TL

Type Fabricated

Protection IP 55

Make TL approved

JB for Hopper heater Provided

Type Fabricated

Protection IP 55

Make TL approved

Hopper Level Switch provided

Type Capacitance

Make EIP

Probe length mm 750

Insulation Ceramic

Quantity no 1

Sequential Controller provided

Operation requirement Cleaning seq control

Type Solid state

Make X Calibur

Type of output Relay

Housing Box Provided

Housing box make TL Approved

Housing box protection IP 55

Control voltage V AC 110

PLC for control Not required

U Tube manometer provided

Type U tube, water filled

Range ± mm wc 200

Make TL approved

Quantity no 1

Air filter regulator + Pr Gauge provided

Size inch 1

Make TL approved

Quantity no 2

Limit Switch provided

Make Jai Balaji

LPBS Not Provided by TL

Control Panel Provided by TL

Type MCC cum Bag Filter CP

Power Supply, Volts 415V+/-10 %

Control Votage 110

DP switch Provided by TL

Make Switzer

Type operation DP control mode

Contact configuration 1NO+1NC

Quantity no 2

Duty Pulsing on-off control

Pressure switch Provided by TL

Make Switzer


Quantity 1

Duty Low air press alarm

Zero speed switch-RAV Provided by TL

Make Jayashree


Supply voltage V AC 110/220

Quantity 1

Thermostat Provided by TL

Make Indfos

Range °C 0-150

Quantity no 1

Application Hopper heater control

Temperature Indicating Controller

(TIC)

Provided by TL

Make SELECTRON

Temperature element Provided by TL

Make Yog Electro devices

Probe length 450

Process connection 3/4 inch BSP

Thermowell Provided by TL

Type 3 wire

No of elements Duplex

Note: Solenoid valve coil operating voltage and control voltage for sequential

controller is assumed. Please provide the details for the detailing.

Scope of supply for Bagfilter

Item Unit Qty

Mechanical items

Casing assembly no 1

Tube sheet Lot 1

Top Cover Lot 1

Hopper assembly with access

door

no 1

Support structure & found. bolts Lot 0

Ladder to filter top Lot 0

Railings at filter top Lot 0

Geared motor for RAV no 1

RAV no 1

Filter Bags no 180

Cages with integral ventury no 180

ID fan no 0

ID fan motor no 0

Compressed air manifold

assembly

Lot 1

Compartment manifolds Lot 1

Inlet Cum Bypass Damper no 1

Transition Piece -ICBD to BF no

Support Frame for ICBD no

Outlet Damper no 1

Inlet counter flanges no 1

Outlet counter flanges no 1

Painting Lot 1

Supervision 1

Electrical & Instrumentation items

Pulse & solenoid valves no

Cables for PSV Lot 1

Junction boxes for PSV Lot 1

Hopper level switch no 1

Solid State Seq.Controller Lot 1

Sequential controller box Lot 1

Manometer no 1

Air filter regulator no 2

Differential Pressure Switch no 2

Limit Switch no 1

LPBS no

Control Panel / MCC cum CP as

mentioned in Technical offer

no 1

Pressure switch for air line no 1

Item Unit Qty

Zero speed switch no 1

Hopper heaters Lot 1

TIC Lot 1

TE Lot 1

Thermostat Lot 1

Junction boxes for hopper heater Lot 1

Insulation and cladding 0

Foundation bolts, Design/supply

of all civil/structural work

Air compressor/air piping to BF

Design/supply of all ducting,

dampers, hoods, supports, etc

Erection, comissioning & testing

including supervision

Motors except included above,

MCC, LPBS, cabling/wiring/

accessory, cable tray/support

Earthing, Lightning, Lightning

arrestor

Finish Painting at site

Any other item not specifically

mentioned in scope of supply

Tenders are invited for supply and installation of chimney for 5 TPH alongwith

suitable civil foundation

Design, Engineering, Material Procurement, Fabrication, Erection and

Project Management including the following:

Chimney as per below mentioned Specifications.

Three platforms with Cage ladder

Smoke testing point

Foundation bolts Template along with foundation bolts, HT bolts for flanges are also included.

1 No of lightening arrestor with GI strip up to the bottom of the chimney.

Dual Aviation lamp with cabling up to the bottom of the chimney.

Two coat of Heat resistant Aluminum paint from outside.

One coat Inside black bituminous pain

Work includes removal of existing installed chimney

Specs of new CHIMNEY

Type SELF SUPPORTED with

staircase upto pollution

check nozzle.

Top Diameter Mm 700

Bottom Diameter Mm 1750

Total Height Meter 30.5

CONICAL PORTION Meter 12 mtr long , 10 mm

thick

Meter 10 mtr long , 8 mm

thick

Straight Portion Section 1

Straight Portion section 2 Meter 10 mtr long , 6 mm

thick

Base plate 25 mm & 32 mm thick

Foundation bolts 40 mm thick and min.

1500 mm long

Material of Construction IS 2062 Gr. A / B

No. of Platforms 3

Price must includes: Design, Engineering, Material Procurement,

Fabrication, Erection and Project Management including the following:

Chimney as per above mentioned Specifications.

Three platforms with Cage ladder

Smoke testing point

Foundation bolts Template along with foundation bolts, HT bolts for flanges are also included.

1 No of lightening arrestor with GI strip up to the bottom of the chimney.

Dual Aviation lamp with cabling up to the bottom of the chimney.

Two coat of Heat resistant Aluminum paint from outside.

One coat Inside black bituminous paint

SEWAGE TREATMENT PLANT

STP associated work details

Sr.No

PARTICULARS QTY. UNI

T

PART - A

1 Earth work in excavation by mechanical means (Hydraulic excavator )/ manual means over areas (exceeding 30cm in depth. 1.5m in width as well as 10 sqm on plan) i/c dressing of sides & ramming of bottom disposal of excavated earth, lead upto 50m & lift upto 1.5m, disposed earth to be levelled & neatly dressed. (No extra lift is payable if work is done by mechanical means)

All kinds of soil

450.00

cum

2 Providing & laying below ground unplasticised PVC pipe to with st& working pressure of 4 kg/cm2 soild waste pipes confirming to IS:13592 & IS:4985 i/c jointing with seal ring confirming to IS :5282 leaving 10mm gap for thermal expansion all necessary fittings etc. complete. Excavation to be paid seperataly.

160mm diameter OD

600.00

Rm

3 Providing & laying cement concrete 1:3:6 (1 cement : 3 sand : 6 graded stone aggregate 20 mm nominal size) all-round PVC pipe i/c bed concrete as per standard design:

160mm diameter OD

600.00

Rm

4 Constructing brick masonry manhole in cement mortar 1:4(1

cement : 4 sand) RCC top slab with Cement Concrete 1:2:4 mix(1

cement : 2 sand : 4 graded stone aggregate 20mm nominal size),

foundation concrete 1:4:8 mix(1 cement : 4 sand : 8 graded stone

aggregate 40mm nominal size) inside plastering 12mm thick with

cement mortar 1:3(1 cement : 3 sand) finished with floating coat of

neat cement & making channels in cement concrete 1:2:4(1 cement

: 2 sand : 4 graded stone aggregate 20mm nominal size) finished

with a floating coat of neat cement complete as per standard design

:

Inside size 90x80 cm & 45 cm deep i/c C.I. cover with frame (light

duty) 455x610 mm internal dimensions total weight of cover &

frame to be not less than 38 kg (weight of cover 23kg & weight of

frame 15kg) :

With well burnt bricks

30.00 No.

5 Extra for depth for manholes

Size 90x80 cm

With well burnt bricks

15.00 Nos.

Quotation For Renovation Of Toilets If Necessary At Dugdh Sangh

Sr.No

PARTICULARS QTY. UNI

T

PART - B

1 Cement plaster of mix :

13.2.2. 1:6 (1 cement : 6 sand)

75.00 sqm

2 Providing & laying Ceramic glazed wall tiles 300x450mm or more (having thickness 6 to 7mm) 1st quality confirming to IS:15622 of approved make in colours except Burgundy, Bottle Green Black laid over 12mm thick cement mortar 1:3(1 cement : 3 sand) jointed with grey cement slurry @3.3kg per sqm i/c pointing the joints with the white cement & matching pigments etc. complete.

75 sqm

3 Providing & laying Ceramic glazed floor tiles 300x300mm or more (having thickness 6 to 7mm) 1st quality confirming to IS:15622 of approved make in colours such as White, Ivory, Grey, Fume Red, Brown laid over 20mm thick cement mortar 1:4(1 cement : 4 sand) i/c the grouting the joints with the white cement & matching pigments etc.

20.00 sqm

4 Providing & fixing on wall face Unplasticised Rigid PVC rain water pipes conforming to IS : 13592 Type A i/c jointing with seal ring conforming to IS : 5382 leaving 10 mm gap for thermal expansion.

110 mm diameter (minimum wall thickness 2.2mm)

Qty brought from TMB-501 Page-70 50.00 M

5 Providing & fixing on wall face Unplasticised PVC moulded fittings/ accessories for Unplasticised Rigid PVC rain water pipes conforming to IS : 13592 Type A i/c jointing with seal ring conforming to IS : 5382 leaving 10 mm gap for thermal expansion.

Coupler

110 mm (minimum wall thickness 2.2mm)

Qty brought from TMB-501 Page-71 20 No.

Single tee without door



Bend 87.5°



6 Providing & fixing Unplasticised -PVC pipe clips of approved design to Unplasticised - PVC rain water pipes by means of bombay nail of required length i/c making good the wall etc. complete



7 Providing & fixing G.I. pipes complete with G.I. fittings i/c trenching & refilling etc.External work :

20mm dia nominal Bore

100.00

M

32mm dia nominal Bore

100.00

M

8 Providing & fixing uPVC trap of self cleaning design complete. I/c cost of cutting & making goods the walls & floors

100 mm inlet & 75mm outlet


9 Providing & fixing factory made 100% solid PVC flush door shutter made from co-extruded three layer rigid PVC foam sheet (Single extruded) with density not less than 600kg/cum outer layers 1mm thick to be rigid IPVC with density of not less than 1400 kg/cum manufactured by an ISO:9001-2000 certified company

24mm thick plain solid PVC flush door shutter

12.00 Sqm

10 Providing & fixing ISI marked stainless steel sliding door bolts with nuts & screws etc. complete :

300x16 mm

12.00 Each

11 Providing & fixing ISI marked stainless steel tower bolt black finish, (Barrel type) with necessary screws etc. complete :

200x10 mm

6.00 Each

12 Providing & fixing ISI marked stainless steel handles with necessary screws etc. complete :

125mm

12.00 Each

13 Providing & fixing white vitreous china pedestal type water closet(European type WC pan) with seat & lid 10lit. low level white PVC flushing cistern, i/c flush pipe, with manually controlled device(handle lever) conforming to IS : 7231, with all fittings & fixtures complete i/c cutting & making good the walls & floors wherever required :

17.2.1 W.C. pan with ISI marked white solid plastic seat & lid

6 Each

14 Providing & fixing white vitreous china flat back half stall urinal of size 580x380x350mm with white PVC automatic flushing cistern with fittings, standard size C.P. brass flush pipe, spreaders with unions & clamps (all in C.P. brass) with waste fitting as per IS:2556, C.I. trap with outlet grating & other couplings in C.P. brass i/c painting of fittings & cutting & making good the walls & floors wherever required

17.7.1 Single half stall urinal with 5 litre PVC automatic flushing cistern.

6 Each

15 Providing & fixing water closet squatting pan(Indian type W.C. pan) with 100mm sand cast Iron P or S trap, uPVC P or S trap, 10 litre low level white PVC flushing cistern, i/c flush pipe, with manually controlled device(handle lever) conforming to IS:7231, with all fittings & fixtures complete i/c cutting & making good the walls & floors wherever required :

White Vitreous china Orissa pattern WC pan of size 580x440mm with integral type foot rests.

6 Each

16 Providing & fixing wash basin with C.I. brackets, 15mm C.P. brass pillar taps, 32 mm C.P. brass waste of standard pattern, i/c painting of fittings & brackets, cutting & making good the walls wherever require :

White Vitreous China Wash basin size 450x300 mm with a single 15 mm C.P. brass pillar tap.

6 Each

17 Providing & fixing PTMT bib cock of approved quality & colour.

15mm nominal bore, 122mm long Weighing not less than 99gm

12 Each

18 Providing & fixing PTMT stop cock of approved quality & colour

15mm nominal bore, 86mm long. Weighing not less than 88gms

18 Each

19 Providing & fixing uplasticised PVC connection pipe with brass

unions :

45 cm length

15mm nominal bore

18 Each

20 Providing and fixing grating of approved quality

Circular type

125 mm nominal dia with 25 mm waste hole

24 Each

21 Providing and fixing P.V.C. waste pipe for sink or wash basin including P.V.C. waste fittings complete

Flexible pipe

40 mm dia

12 Each

1. PROCESS DESIGN BASIS WITH ASSUMPTIONS

This treatment scheme must be designed to treat the sewage generated having

following characteristics:-

INLET CHARACTERISTICS FOR SEWAGE

Flow 10 m3/day

Average Flow 0.42 m3/hr on 24 hrs Basis

Discharge period 24 hrs

Peak Factor 3.0

Peak Duration 3.0 hrs

Peak Flow 1.25 m3/hr.

pH 6.5 - 8.5

BOD5 @ 200C 500 mg / liter

COD 1000 mg / liter

TSS 400 mg / liter

Temperature 250C (Max)

O&G < 50 mg/ liter (Max)

TREATED SEWAGE CHARACTERISTICS (AFTER TUBE SETTLER)

pH 6.5 – 8.5

BOD5 @ 200C < 20 mg / liter

COD < 100 mg / liter

TSS < 50 mg / liter

O & G < 10 mg / liter

TREATED SEWAGE CHARACTERISTICS AFTER ACTIVATED CARBON

FILTER:-

Flow 10 m3/day

PH 6.5 – 8.5

BOD5 @ 200C < 5 mg / liter

COD (Cr) 30 mg / liter

TSS 5 mg / liter

2. LIST OF CIVIL UNITS

SR.

NO.

ITEM QTY. SIZE MOC

FOR 10 KLD PLANT

1. 1 Bar screen pit-Fine (Manual) 1 No. 0.3 x 1.3 x 0.3 m SWD RCC

2. 2 Oil & Grease Trap

1 No. 0.3 x 0.8 x 0.8 m SWD RCC

3. 3 Equalization tank

1 No. 1.6 x 1.6 x 2.0 m SWD RCC

4. 11

Sludge Tank (For 6 days storage)

1 No. 1.0 x 1.0 x 2.0 m SWD RCC

5. Int. SHT (In case of basement installation) – Shall be underground

1 No. 0.8 x 0.8 x 0.7 m SWD RCC

6. 13

Platforms for Dosing Tank. and

Foundation for Equipment.

1 Lot. Suitable RCC

Note:- All above size are tentative

3. LIST OF MECHNICAL SUPPLY AND SPECIFICATION

SR. NO

ITEM QTY SIZE/

CAPACITY

MOTOR POWER

(KW)

MOC

FOR 10 KLD PLANT

PRE TREATMENT:-

1

Bar screen (Manual)

(Make:- Thermax)

2 Nos.

(2w)

6 mm & 2 mm

-- MSEP

2 Air grid - Equalisation Tank & SHT.

(Make:- Thermax)

1 lot Suitable -- HDPE

3 Raw Sewage Feed pumps, Centrifugal, Horizontal

(Make:-Johnson/Kirloskar)

1 No.

(1w)

0.5 m3/hr@

12 mwc

0.75 Impeller – CI

Body – CI

AERATION SYSTEM :-

1

Air Blower for EQT & BioCask

(Make:- TMVT/Equiv.)

1 No.

(1w)

30 m3/hr@

2500 mmwc

0.75 CI

BIOLOGICAL SYSTEM:-

1 BioCask media

(Make:- Thermax)

1 lot

Suitable -

PP

2

BioCask-Air Distribution grid

(Make:- Thermax)

1 lot Suitable for BioCask Reactor

-

SS304

3

BioCask Reactor

(Make:- Thermax)

1 No. 1.1 m Dia. x 1.4 m length

-

MSEP

CLARIFICATION SYSTEM:-

1 PAC Dosing Tank

(Make:- Perfect/Equiv.)

1 No.

(1w)

80 lits -- LDPE

2 PAC Dosing Pump

(Make:- Milton Roy/Equiv.)

1 No.

(1w)

4 LPH 0.08 PP

3 PE Dosing Tank


1 No.

(1w)

80 lits -- LDPE

4 PE Dosing Tank Agitator

1 No.

(1w)

Suitable 0.37 SS304

(Make:- Thermax)

5 PE Dosing Pump

(Make:- Milton Roy/Equiv.)

1 No.

(1w)

4 LPH 0.08 PP

6 Flocculator-Tube Settler Tank

(Make:- Thermax)

1 No. Suitable -

MSEP

7 Tube Settler Media

(Make:- Thermax)

1 lot Suitable -

PVC

8 Collection Trough

(Make:- Thermax)

1 lot Suitable - MSEP

DISINFECTION SYSTEM :-

1 Sodium Hypochlorite Dosing Tank


1 No.

(1w)

80 lit -- LDPE

2 Sodium Hypochlorite Dosing Pump

(Make :- Milton Roy/Equiv.)

1 No.

(1w)

4 LPH 0.08 PP

3 Chlorine Contact Tank

(Make:- Thermax)

1 No. Suitable -

MSEP

4 Filter Feed Tank

(Make:- Thermax)

1 No. Suitable -

MSEP

5 Treated Water Tank

(Make:- Thermax)

1 No. Suitable -

MSEP

FILTRATION SYSTEM :-

1 Filter Feed Pump- Centrifugal, Horizontal

1 No.

(1w)

0.5 m3/hr@

26 mwc

1.5 Impeller – CI

Body – CI

(Make:-Kirloskar/Equiv.)

2 Dual Media Filter.

(Make:- Thermax)

1 No.

(1w)

300 mm Dia x 1200 mm HOS

-- MS - Bituminous

3 Activated Carbon Filter.

(Make:- Thermax)

1 No.

(1w)

300 mm Dia x 1200 mm HOS

-- MS - Bituminous

INTERCONNECTING PIPING NETWORK :-

1 Interconnecting piping

-- Air blower line (B-Class - Confirming to IS1239)

(Make:- Thermax Approved)

1 lot To suit - MS

2 Interconnecting valves --

Air blower line

(Make :-Thermax Approved)

1 lot To suit - CI

3 Interconnecting piping --

Sewage line.

(Make:- Thermax Approved)

1 lot To suit - UPVC

4 Interconnecting Valves --

Sewage line

(Make :-Thermax Approved)

1 lot To suit - PP

ADD-ON EQUIPMENTS :- (SHALL BE QUOTED EXTRA)

STAND-BY EQUIPMENTS :-

1 Raw Sewage Feed pumps, Centrifugal, Horizontal

(Make:-Johnson/Kirloskar)

1 No.

(1w)

0.5 m3/hr@

12 mwc

0.75 Impeller – CI

Body – CI

2

Air Blower for EQT & BioCask

(Make:- TMVT/Equiv.)

1 No.

(1w)

30 m3/hr@

2500 mmwc

0.75 CI

3 Filter Feed Pump- 1 No. 0.5 m3/hr@ 1.5 Impeller – CI

Centrifugal, Horizontal

(Make:-Kirloskar/Equiv.)

(1w)

26 mwc Body – CI

IN CASE OF BASEMENT INSTALLATION :-

1 Int. SHT sludge transfer pump

(Make:- CNP / KSB / Equiv.)

2 nos.

(1W+1S)

Suitable 0.75 CI

4. SCOPE OF ELECTRICAL

TECHNICAL NOTES (ELECTRICAL)

I) DISTRIBUTION BOARD Distribution board shall be as per the following brief specification:

1. Make – Autoswitch / Devsons / Subhadra Industries / VMPL

2. Non – compartmentalised, floor mounting

3. Non-drawout (fixed type)

4. Single front

5. Sheet thickness – 14/16 gauge CRCA

6. Location – Out door

7. Cable entry – Bottom

8. Busbars – Aluminium

9. Earth busbar – Aluminium

10. Incomer – 1 no.

Incomer shall consist of following components:

a. TPN-FSU – 1 no.

b. Ammeter with selector switch – 1 set

c. Voltmeter with selector switch – 1 set

d. Supply ON indication lamps – 3 nos.

11. DOL starter (upto 7.5 kW)

DOL starter shall consist of following components:

a. MCB - 1no.

b. Power contactor – 1 no.

Push button with 1 element – Stop & Start

Ind.lamps – on & off

12. Star delta starter (above 7.5 kw)

Star delta starter shall consist of following components :

MCB – 1 No.

Power contactors – 3 nos.

Timer – 1no.

Push button with 1 element – Stop & Start.

Ind.lamps – on & off

13. Control Supply

SPMCBs – as required for instrument supply.

14. Capacitors– Not considered

15. Power wiring – minimum 2.5 sq.mm PVC insulated copper wire.

Control wiring – 1.5 sq. mm PVC insulated copper wire

Control supply – 1ph, 230 VAC obtained from phase and neutral.

16. Makes of components

a. Switchgear – SIEMENS

b. Control gear – Teknic

c. Indicating meters – AE/IMP/RISHABH(L&T)

II) LOCAL PUSH-BUTTON STATION

Local push button stations are not considered, as drives are very near to Dist. Board.

All drives will be start / stop from Distribution board.

III) CABLES

1. Make – Incab / Polycab

2. Power cables – PVC insulated, PVC sheathed, GI armoured, Aluminium conductor

cables as per IS 1554. Minimum power-cable size shall be 3c x 4-sq. mm

3. Control cables – PVC insulated, PVC sheathed, GI armoured, solid copper conductor cables as per IS 1554. Control cable size shall be 1.5 sq.mm.

IV) OUTDOOR CABLE-ROUTING

Cables shall be run buried underground in un-constructed excavated and back-filled trenches upto individual equipment.Civil work for trenches to be done by client.

V) EARTHING

Main below ground earth-grid, earth stations (pits, electrodes etc.) and two earth

connections near the distribution board shall be provided by the client.

Equipment earthing from distribution board to motors shall be provided by us using GI wire / strip depending on motor rating.

VI) MOTORS

1. Make – Marathon/ Thermax apprvd

2. Motors will be as per IS 325, totally enclosed, fan cooled squirrel cage induction motors.

Degree of protection will be IP55. Motors are suitable for supply voltage of 415 volts 10% and frequency of 50 Hz. 5%, and combined variation 10%.

5. LIST OF INSTRUMENT

SR.

NO

ITEM LOCATION MAKE QTY

1. Pressure Gauge Transfer pumps / air

blowers discharge

headers / except dosing

pump

Micro / Equiv. 1 Lot

2. Air Rotameter Discharge header on

BioCask Air Line

Eureka / Equiv. 1 No.

3. Level Switches

All tanks connected with

pumps

Aster / Equiv. 1 Lot

6. APPROXIMATE ELECTRICAL LOAD DATA

Sr.

No

Drive Description Connected

load (kW)

Operating

load (kW)

Operating

Hours (hr)

PRE TREATMENT:-

1 Raw Sewage Feed Pump

2 x 0.75 = 1.5 1 x 0.75 = 0.75 24

AERATION SYSTEM:-

1 Air Blower for EQT, BioCask, SHT

2 x 0.75 = 1.5 1 x 0.75 = 0.75 24

DISINFECTION SYSTEM:-

1 Hypo Dosing Pump

1 x 0.08 = 0.08 1 x 0.08 = 0.08 24

DOSING SYSTEM:-

1 PAC Dosing Pump

1 x 0.08 = 0.08 1 x 0.08 = 0.08 24

2 PE Dosing Pump

1 x 0.08 = 0.08 1 x 0.08 = 0.08 24

3 PE Dosing Tank Agitator 1 x 0.37 = 0.37 1 x 0.37 = 0.37 0.5 (Max)

4 Filter Feed Pump

2 x 1.5= 3.0 1 x 1.5 = 1.5 22

ADD-ON IN CASE OF BASEMENT INSTALLATION :-

1 Int. Sludge Transfer Pump

2 x 0.75 = 1.5 1 x 0.75 = 0.75 2 – 4

7. LIST OF TERMINATION POINTS

Sr. No.

Description Location

1 Untreated sewage -1.0 m at the inlet of Bar Screen Chamber

2 Treated Sewage At the outlet of Treated water Tank

3 Chemicals At the Inlet of all chemical preparation / dilution tanks.

4 Raw water At the Inlet of all chemical preparation / dilution tanks / flushing connections.

5 Power Supply At one point in the Distribution Board

6 Sludge

Inside Sludge tank.

8. MECHANICAL DESIGN BASIS

PRESSURE VESSELS AND PIPING , FLANGES & FITTINGS

1. Pressure Vessels :Thermax Design

2. Small Atm. tanks :Good Engineering Practice.

Horizontal tanks

3. BioCask tanks and : Thermax Design.

Tube Settler

4. Piping (MS) :These shall be as per IS 1239 Pt I medium duty

ERW upto 150 NB and IS 3589 ERW for 200 NB and above/ PVC/MS piping.

5. Fittings (MS) :These shall be fabricated from the parent

pipes.

6. Flanges (MS) : These shall be plate type made from IS 2062

– Grade A plates drilled to BS10TD SOFF

7. UPVC Piping : These shall be of PN 10 class upto 110 mm

OD, PN 6 class upto 219mm OD

8. Fitting PVC Piping : Socket cemented joint with rating as per pipe.

9. Flanges PVC Piping : BS10TD SOFF – Socket Cemented

10. Fasteners : These shall be as per IS 1367 class 4.6.

11. Valves :These shall be BUTTERFLY WAFER type

MOC :-Body CI (FG200) Disc :- SG Iron with

Nitrile / EPDM seating. For PVC piping PVC ball valves will be provided wherever provided.

12. Check valves : These shall be CI/CIEL Wafer type /PVC.

13. Instrument isolation : For 1/2 “ connection GM/SS 316 needle valve.

For 1” connection CI/CIEL diaphragm valves shall be used.

9. LIST OF MAKES.

Sr. No Description Make

1. Bar Screen Thermax/ reputed brand

2. Air Grid Thermax/ reputed brand

3. Raw Sewage Transfer Pump Johnson / Kirloskar

4. Int. Sludge Transfer Pump CNP / KSB / Equiv.

5. Air Blowers TMVT / Equiv.

6. Media Thermax Approved

7. BioCask Thermax

8. Agitator/Flocculator Thermax

9. Dosing Pump Milton Roy / Equiv.

10. Dosing Tank Perfect / Equiv.

11. Filter Feed Pump Kirloskar / Equiv.

12. Filters Thermax

13. Tube Settler Thermax

14. Motor Marathon / Equiv.

15. Pipes – MS Tata / Jindal

16. Ball Valves/Needle valves –CI Arem / Equiv.

17. Butterfly Valves/NRV – CI Papillon/Aswan

18. Pipes – UPVC Thermax Approved

19. Valves – PP/PVC Thermax Approved

20. Air Compressor Thermax Approved.

21. Distribution Board Thermax Approved

22. Level Switch Aster / Equiv.

23. Pressure Gauge Micro / Equiv.

24. Cable KEI / Equiv.

10. SCOPE OF WORK

A. DESIGN & ENGINEERING

Following drawings / documents shall be submitted after award of

order

1. P&I diagram

2. Sewage treatment plant layout

3. General arrangement drawings for civil units with requisite load data.

4. Operation and maintenance manual.

B. SUPPLY

1. Equipment as specified under “Technical Specifications – mechanical,

instrument and electrical” as covered above.

Required piping, valves within the battery limits of Sewage treatment

plant.

11. QUALITY ASSURANCE PLAN FOR

WASTE WATER TREATMENT PLANT, EQUIPMENT AND

COMPONENTS

MECHANICAL / ELECTRICAL / INSTRUMENTATION /MISCELLANEOUS ITEMS

LEGENDS

P: PERFORM.

W: WITNESS.

V: VERIFICATION OF DOCUMENTS.

SR NO

ITEM

CHARACTERSTICS

Inspection by /

Scope

FORMAT OF

RECORD

Purcha

ser

(GSDS)

Vender

1 Pressure Vessels

Filter Units

MOC

Visual

Dimension, Leak

Test

Painting

P

W

W

P

V

W

W

V

Compliance Report

Inspection Report

Inspection Report

Inspection Report

2 Atmospheric

Tanks

Tube Settler Unit,

Rotary FAB. Tank,

TPE, TLM, TFS

MOC

Visual

Dimension, Leak

Test

Painting

P

W

W

P

V

W

W

V

Compliance Report

Inspection Report

Inspection Report

Inspection Report

3 FRP / Plastic Tank

Visual, dimensions,

Water fill up,

W V Vendor’s Inspection

Report

4 Piping ( Raw

Material )

MOC

Visual, Dimension,

P

V

Compliance Report

5 Rubber Lining Visual, Thickness,

Hardness, Spark

test & Bond test

W W Inspection Report

6 Valves MOC

F/F Dimension &

Leak Test

Rubber Lining

( if applicable )

P

W

W

V

V

V

Compliance Report

Manufacturer’s

Report

Manufacturer’s

Report

7 Dosing Pump Model No &

Performance

P V Manufacturer’s

Report

8 Centrifugal Pump

Feed Pump,

Filter Feed Pump,

Sludge Disposal

Pump

MOC

Leak Test of casing

Performance

P

W

W

V

V

V

Compliance Report

Manufacturer’s

Report

Manufacturer’s

Report

9 Centrifugal Blower

MOC ( Casing,

Impeller, Shaft )

Performance (

Capacity, Pressure)

P

W

V

V

Compliance Report

Manufacturer’s

Report

10 Instruments

Pressure Gauge

Level Gauge /

Swtich

Flow meter

Make, Model No,

Range

Process Connection

Calibration Records

(if applicable)

W

V

Manufacturer’s

Report

11 Control Panel /

Distribution Board

Wiring Diagram

Functional Test

W W Inspection Report

12 Rotary FAB Media,

Tube Settler

Media, Platform,

Ladder,

Hardware, Gasket,

Visual, dimensions,

W V Compliance Report

12. SCHEDULE OF TECHNICAL DEVIATIONS

Sr.

No.

Volume, Section,

Clause, Page No.

Clause Brief

Description

DEVIATION

1.0

BID FORM & PRICE SCHEDULE

PROFORMA

BID FORM & PRICE SCHEDULE (To be furnished in the letter head of the company)

Date To , Dear Sirs, Sub: Ref: Having examined the Bidding Documents, including the Addendum ________we, the undersigned, offer to supply and / or supply and deliver Goods and Services including installation and commissioning as detailed in the price schedule, in conformity with the said Bidding Documents including the technical specifications and drawings (except to the extent of deviation statement furnished in our bid) and the Conditions of Contract as mentioned in or referred to therein for the sum of: or such other sums as may be ascertained in accordance with the Schedule of Prices attached herewith and made part of this bid and the said conditions. We accept all the conditions of the Bidding Document in this Bid Form and this acceptance shall prevail over any other conditions, if any, given in our Bid. We undertake, if our bid is accepted, to commence and complete delivery of all the Goods and Services as specified in the Schedule of Requirements of the Bid Document, from the date of receipt of your Purchase Order/Notification of Award. If our bid is accepted we will obtain the bank guarantee as per the conditions of the Contract for the due performance of the Contract. We agree to abide by this bid for the period of 60 days from the date fixed for bid opening and it shall remain binding upon us and may be accepted any time before the expiration of that period. Until a formal contract is prepared and executed, this bid, together with your written acceptance thereof and your Purchase Order / Notification of Award of Contract (NOAC), shall constitute a binding Contract between us. We understand that you are not bound to accept the lowest or any bid you may receive. Dated this day……… of 2018. Duly authorized to sign bid for and on behalf of Name of witness :

GWALIOR SAHAKARI DUGDHA SANGH MARYADIT GOLA KA MANDIR: GWALIOR Technical Bid

(To be submitted along with the Technical Bid )

CHIEF EXECUTIVE OFFICER

GSDS, GWALIOR

Dear Sir,

1 Name of the Co. /Unit

2 Address of the Co/Unit

3

Telephone Nos. (With STD Code)

Fax No. :

Email ID :

4

Name of the CEO/Proprietor/Partner

5

Name and designation of therauthorized signatory of the Co./Unit

6 Particulars of Regn. Certificate issued by the competent authority

(Regn No. & Date)

7 GST No.

8 PAN No. (Permanent Account No.-Income Tax)

9

Have your Co. /Unit or its sister concern ever been Black listed/debarred by any organisation or any milk union (Y/N)

10

If Yes, when & Why? Give reason in details

11 EMD details

Amount in Rs.

DD No.

12

Details of the works executed during the last 5 years of the same nature:-

S.

No. Name of work

Cost of

the

work(Rs

In Lacs)

Date of

completion

Details of organization awarded the work etc.

Name of the organization

Work

order

No/date

Whea

ther

work

comp

leted

(Yes/

No)

NOTE:- Tenderer should submit copies of work order/completion certificate/Performance

Certificate for work executed in last five (05) years.

Gwalior Sahakari Dugdh Sangh Maryadit, Gola ka Mandir, Gwalior-474005 – Up gradation/renovation of Boilers and Installation of STP & Chimany at Banmore-Morena

Seal & Signature Of Contractor

Price Schedule Form

Summary Sheet

SN Summary Heads

Amount

1 2

3

1 Basic Price Ex-factory

2 Packing and Forwarding

3 Transportation

4 Insurance

5 GST on Supply items

6 Total Supply Price delivered at Site (1+2+3+4+5)

7 Basic Installation & Commissioning

8 GST on Installation and Commissioning

9 Total Price for Installation and Commissioning (7+8)

Grand Total Bid Price (6+9)

Notes:

Bid must be submitted strictly as per this pro forma (Summary Sheet and items break-up sheet)

Price Bid to be uploaded in excel format only.

Signature of Authorised Signatory of Bidder/Supplier

Gwalior Sahakari Dugdh Sangh Maryadit, Gola ka Mandir, Gwalior-474005 – Up gradation/renovation of Boilers and Installation of STP & Chimany at Banmore-Morena

Seal & Signature Of Contractor

Price Break up Format

Sl No.

Items Description

Qty

Unit

Unit Basi

c Pric

e (1)

Total Basic Price

(2)

P & F

(3)

Insurance ((4)

Transportation (5)

GST (6)

Total Price

supply with Tax

{7= (2+3+4+

5+6}

Instalation &

commissoning

(8)

GST on

Installation

& Commissioni

ng (9)

Total Price of

Installation (Rs. In lakhs) 10=8+9

Grand Total

Price of supply,

erection, Installatio

n and commisis

onig 11=7+10

Tender Documents for UP GRADATION/RENOVATION OF...

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Transcript of Tender Documents for UP GRADATION/RENOVATION OF...