Temperature Control. Smart. Reliable. -...

Temperature Control.Smart. Reliable.

REGLOPLAS

Temperature control unitsHigh-tech as standard

4-5

New technologies State-of-the-art

6-7

Individual customer solutionsPro Industrie 4.0

8-9

REGLOPLAS control systems 10-11

Temperature control unitsfor every application

12-13

Temperature control units for water up to 90 °C orheat transfer oil up to 200 °C

90smart / 90S90XL150smart / 150S / 150

14-15

Pressurised water temperature control units up to 230 °C

P100S / P100MP140smart P140S / P140M / P141XLP160S / P160M(D)P160L(D) / P161XLP180S / P180M(D) / P181XLP200S / P200M(D) / 200XLP230S

16-17

Temperature control units for heat transfer oil up to 350 °C

300S300L(D)350L(D)

18-19

4-5

REGLOPLAS has specialised in the development and production of temperature control units for more than 55 years. This specialisation provides the customer with clear advantages. Extensive know-how and experience in the application of systems into a wide range of industries. World wide customers who value Swiss engineering excel-lence choose REGLOPLAS temperature control systems.

Our new temperature control units

Pressurised-water temperature control units L-line� Unit construction - high performance and compact� Full model range up to 230 °C� Reliable and efficient pumps with the highest degree of efficiency

230 °C pressurised-water temperature control unit P230S� Extension of the pressurised-water S-line up to 230 °C� High mould temperature for high-performance plastics� Stable temperature control thanks to integrated pressure maintenance system� Improved energy-saving technologies

REGLOPLAS Temperature control units.High-tech as standard.

Modern temperaturecontrol processes require individualcustomer solutions.

6-7

New technologies.State-of-the-art.

State-of-the-art energy-saving design using variable flow pumps resulting in increased mould service life and improved productivity.

Optimum heat transfer directly influences the performance capability of your production system. REGLOPLAS are continually investing in new future technologies in order to directly benefit our customers.

Vario� Optimised cycle time for variothermal applications up to 200 °C� Significant energy-saving thanks to the REGLOPLAS energy battery � Compact and robust design� Modular system structure

Multiflow� 4-16 temperature circuits� Automatic flow control available optionally� Power output display per temperature circuit� RT100 HMI display for all temperature circuits� Flow measurement for process automation

Delta T flow control� Energy-savings of up to 80 %� Pressure control with optimised flow quantity� Defined production conditions

Improved energy-saving technologies.

8-9

Individual customer solutions.Pro Industrie 4.0.

Each temperature control process requires individual, customisedsolutions, so that the full performance of the production system can be instantly accessed. REGLOPLAS offers individual customer solu-tions. Pro Industrie 4.0, the new and intelligent interface option by REGLOPLAS, provides customers with increased capability perfor-mance of their production systems for the future.

With the new OPC UA interface, REGLOPLAS temperature controlunits meet the current technical requirements and demands of Industrie 4.0. Thanks to forward-looking technology, REGLOPLAS temperature control units are integrated in the factory of the future.

REGLOPLAS offers solutions from standard units up to custom products, according to customer requirements.

Your advantage at a glance � Customer-specific individual solutions� Modular unit structure� External interface options for all applications� Network with global know-how

Intelligentlynetworked for the future.

10-11

Equipment* for control systems of REGLOPLAS RT100 RT70 RT34

Operation and control

3.5" colour TFT display � � –

Selectable language, incl. Chinese � � –

Operate with a sturdy rotary knob RCD (REGLOPLAS Control Dial) � – –

Symbol field for displaying active functions and directions � � –

Additional display with 3 selectable values � � –

Dual units can be operated only via one display � – –

Logbook for alarms � � –

USB interface (host / device) � � –

Ramp program � – –

Flow-rate deviation monitor � – –

Temperature limit values (+ / –) adjustable � � –

Control of the consumer temperature with cascade control for highest temperature constancy with 2 control circuits (consumer and fluid) � � –

Set-point switch-over (value 1 / value 2) � � –

External sensor connection for Pt100, J (Fe-CuNi), K (NiCr-Ni) or T (Cu-CuNi) � � –

Leak-stop operation � / – � / – �

Drainage of the fluid from the consumer by suction/blow out � / – � / � �

Time switch � – –

Flow rate measurement from 2 to 200 l / min for water and oil up to 350 °C � � –

Contactless flow-rate measurement F1000 � – –

Inlet sensor (Pt100) � – –

External control: set-point switchover, heating / cooling command � � –

External control: set-point input, switching the unit on/off � � –

Data interfaces � � –

Scalable recorder outputs � � –

Heater-current monitor � – –

Energy Efficiency

Pump control by frequency (flow control with flow meter, pump pressure control and delta T regulatoryprotect against power and heat loss) � – –

Safety

All disturbances in the unit are indicated on the display � � –

Set-point ‘blockable’ as protection against incorrect adjustment � � –

Monitoring of upper and lower limit values � � –

Unauthorized access to the programming levels prevented by a code � � –

Automatic pump rotation correction � � –

Sensor-failure monitoring � � �

Automatic switch-over to the internal sensor (fluid) in the event of external sensor failure � � –

Units with automatic water refilling: In order to limit the consequences of leakage (i.e. hose burst) the filling time per refill and the number of refills per hour is limited in order to protect the production installation against damage caused by water

� � –

Common acoustic alarm � � �

Visual alarm, colour LEDs � � –

Service

Indication of the service interval � � –

Operating hours meter � � –

Programmed data remains stored during replacement of electronic components � – –

Save parameters to USB stick � � –

� Standard equipment � Option – Not available � / – ; � / – Unit-specific *Further options available upon request

REGLOPLAS control systems.

Control system RT100

12-13

Temperature control units for every application.

Pressurised water temperature control unit P160LD Pressurised water temperature control unit P160LD

99

Y6

Y2

38

B1

F5

S1

M10

58

Y13

E21

41

60

9.0

1376

0 A

E21

M10

S1

B1

99

61

60

38

F5

Y6

74

74

58

9.0

1264

7

99

Y6

Y2

38

B1

F5

S1

M10

Y13

E21

41

60

9.0

1436

8

41

E21

M10

S1

F5

B1

99

Y6

Y13

6038

9.0

05

895

A

20

40

60

80

100

120

140

20 40 60 80 100 120 140 160 180 200

1 23

4

5

6

7

0

[°C]

P[kW]

300

[bar]

60 90 120 150 180 240

p

1

0

V[l/min]

9.00

9775

-4A

3

2

3

4

5

6

7

8

210

1

2

4

14-15

38 Tank41 Cooler58 Bypass60 Filter cooling circuit61 Pressure gauge74 Hand valve99 Consumer B1 Temperature sensor internalE21 HeaterF5 Safety thermostatM10 PumpS1 Level controlY2 Solenoid valve, automatic water refillY6 Solenoid valve, coolingY13 Solenoid valve, consumer drainage

NotesDK Direct cooling G Parallel threadIG Female thread

10 Values at 50 Hz

Cooling capacity P as a function of outlet temperature ϑ Cooling water data at inlet temperature +20 °C. Curve 3/ 5 �Flow-rate per circuit 10l/min� Curve 1/ 2/ 6/ 7 �Flow-rate per circuit 20l/min� Curve 4 �Flow-rate per circuit 36l/min�

1 90smart 1K, 90S 1K

2 90smart 2K, 90S 2K

3 150smart, 150S �Water�

4 90XL DK

5 150smart, 150S �Oil�

6 150 1K

7 150 2K

Pump capacity. Flow rate V as a function of pressure p. The bypass is not included. Density 1000kg/m3.

1 TP20

2 TS22

3 CR5-8

4 CR10-4

Temperature control units for water up to 90°Cfor thermal oil up to 200°C.

Fig.4 90XL DK �Water�

Fig.6 150smart/ 150S/ 150 �Oil�Fig.5 150smart/ 150S �Water� Fig.1

Fig.3 90smart/ 90S �Water�

Fig.2

Technical data 90smart 90S 90XL 150smart 150S 150 150

Outlet temperature max. °C 90 90 90 150 90 150 90 150 200

Heat transfer fluidFilling quantityExpansion volume

ll

Water7,02,5

Water7,02,5

Water36,55,5

Oil7,54,5

Oil7.54.5

Water7.54.5

Oil17,66,0

Oil17,66,0

Heating capacity at 400 V kW 6/9 6/9 20/40/60 6 6 6 12 12

Cooling capacityat outlet temperatureCooler (K)Diagram (Fig.)

kW°C

51 80 1 1

758022

51 80 1 1

758022

16080DK4

29140

15

29140

15

388013

58 140

1 6

7514027

52190

1-

861902-

Pump capacity/ TypeFlow ratePressurePower consumptionDiagram (Fig.)

l/min.barkW

TP20603,80,51

TS22705,4

0.922

TP20 603,80,51

TS22705,4

0.922

CR5-81405,41,13

CR10-42004,41,54

TP20 603,80,51

TS22705,4

0.922

TP20603,80,51

TS22705,4

0.922

TP20603,80,51

TS22705,4

0.922

TP20 603,80,51

TS22705,4

0.922

ControlMeasuring mode (Standard)

RT34/RT70Pt100

RT100Pt100

RT100Pt100

RT34/RT70Pt100

RT100Pt100

RT100Pt100

RT100Pt100

ConnectionsOutlet/inletCooling water mains

G1/2 �G1/2 �

G1/2 �G1/2 �

G11/2 �IGG3/4 �

G1/2 �G1/2 �

G1/2�G1/2 �

M26*1,5G1/2 �

M26*1,5G1/2 �

Dimensions W/H/D mm 202/560/661 202/560/732 436/1357/1380 202/560/661 202/560/732 346/690/728 346/690/728

Weight approx. kg ca. 44 ca. 45 ca. 229-275 ca. 50 ca. 50 ca. 78 ca. 78

Ambient temperature max. °C

40 40

Noise level dB(A) < 70 < 70

20 40 60 80 100 120 140 160 180 200020

40

60

80

100

120

140

160

180

200

[°C]

P[kW]

V[l/min]

p

[bar]

10

8

6

4

2

00 20 40 60 80 120 140 160 180 200

2

3

9.00

9776

-8C

100

4

1

Kühlwasser AUS

Kühlwasser EIN

99

E21

M2.1

3656.1

F5

B8

S1

61

M10

60 Y641

57

9.0

1580

6 A

B1

58

B8.1

Y13

Y8

M1

B7

Y2

56.2

M2.2

56.3

58

99

3656.1

F5

B8

B1

61

M10

Y8

60

Y6

57

Y13

E21

41

Y2

56.2

9.0

1527

9A

Y2

99

E21

M2

3656.1

F5

56.2

B8

S1

61

M10

M1

60 Y641

57

9.0

1446

7

B1

58

B8.1

Y13

Y8

16-17

36 Filter main circuit38 Tank41 Cooler53 Expansion valve56 One-way check valve57 Safety valve58 Bypass60 Filter cooling circuit61 Pressure gauge65 Water hammer arrester74 Hand valve99 ConsumerB1 Temperature sensor internalB7 Probe/ Cooler SKB8 Pressure sensor System-press.B8.1 Pressure sensor Outlet-press.E21 HeaterF5 Safety thermostatM1 Cooling pump (cooler SK)M2 Filling pumpM10 PumpS1 Level controlY2 Solenoid valve, automatic water refillY2.1 Solenoid valve, water refill (pressure control)Y6 Solenoid valve, coolingY8 Solenoid valve, pressure releaseY8.1 Solenoid valve additional pressure releaseY13 Solenoid valve, consumer

drainage

Cooling capacity P as a function of outlet temperature ϑ Cooling water data at inlet temperature +20 °C. Curve 1-5 �Flow-rate per circuit 20l/min� Curve 6-7 �Flow-rate per circuit 30l/min�

1 P140S SK, P160S SK, P180S SK, P200S SK, P140M SK,

P160M(D) SK, P180M(D) SK, P200M(D) SK, P160L(D) SK

2 P140S 2SK, P160S 2SK, P180S 2SK, P200S SK, P140M 2SK,

P160M(D) 2SK, P180M(D) 2SK, P200M(D) 2SK, P160L(D) 2SK

3 P140smart 1K

4 P100S 1K, P100M 1K

5 P100S 2K, P100M 2K

6 P141XL SK, P161XL SK, P181XL SK, P200XL SK

7 P100S DK, P100M DK

Pump capacity. Flow rate V as a function of pressure p. The bypass is not included. Density 1000kg/m3.

1 SM22, SM23, SM23H

2 SM72, SM73, SM73H

3 SM75, SM75H

4 SG85, SM85, SM85H

Pressurised-water temperature control unitsup to 230°C.

Fig.7 Fig.8 Fig.11 P141XL, P161XL, P181XL SK/ 2SK Fig.12 P140S, P160S SK/ 2SK P140M(D)/ P160M(D) SK/ 2SK

Fig.9 P140smart 1K Fig.10 P200M SK/ 2SK

NoteD Dual zone unit G Parallel threadIG Female threadSK Low-scale coolerDK Direct cooling

11 Per zone

Technical data P100S P100M P140smart P160S* P160M(D)* P160L(D)* P161XL* P180S P180M(D) P181XL P200S P200M(D) P200XL P230S

Outlet temperature max. °C 100 100 140 160 160 160 160 180 180 180 200 200 200 230


ll

Water1,0

Water1,0-

Water1,0-

Water1,0-

Water1,0-

Water3,02,0

Water10,05,0

Water1,0-

Water1,0-

Water10,05,0

Water1,0-

Water1,0-

Water10,05,0

Water1,5-

Heating capacity at 400 V kW 8 8/18 8 8 8/1811 1711 20/40/60 8 8/1811 20/40/60 8 8/1811 20/40/60 8


kW°C

145 90 DK 7

609014

789025

145 90 DK 7

609014

789025

85130

13

66150SK1

781502SK

2

6611

150SK11

1

7811

1502SK11

2

6611

150SK11

1

7811

1502SK11

2

135150SK6

76170SK1

901702SK

2

7611

170SK11

1

9011

1702SK11

2

156170SK6

86190SK1

1021902SK

2

8611

190SK11

1

10211

1902SK11

2

177190SK6

83220SK-


l/min.barkW

SM22405,50,51

SM72 606,01,02

SM751006,01,53

SM22405,50,51

SM23405,50,51

SM736011

6,011

1,011

2

SM7510011

6,011

1,511

3

SM818011

911

2,811

-

SM828011

911

2,811

-

SM852008,04,04

SM23H405,50,51

SM73H6011

6,011

1,011

2

SM75H10011

6,011

1,511

3

SM85H2008,04,04

SM23H405,50,51

SM73H6011

6,011

1,011

2

SM75H10011

6,011

1,511

3

SM85H2008,04,04

SM23H405,01,1-


RT100Pt100

RT100Pt100

RT70Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100

RT100Pt100


G1/2 �G1/2 �

G3/4 �G1/2 �

G1/2 �G1/2 �

G1/2 �G1/2 �

G3/4 �G1/2 �

G3/4 �G3/4 �

G11/2 �IGG3/4 �

G1/2 �G1/2 �

G3/4 �G1/2 �

G11/2 �IGG3/4 �

G1/2 �G1/2 �

G3/4 �G1/2 �

G11/2 �IGG3/4 �

G1/2 �/SAE1 �G1/2 �

Dimensions W/H/D mm 232/589/812 295/711/914 233/595/746 236/589/812 295/711/914416/1436/1037(D)

507/1173/1479(D) 436/1356/1554 236/589/812 295/711/914416/1436/1037(D)

436/1356/1554 236/589/812 295/711/914416/1436/1037(D)

436/1356/1554 295/711/914

Weight approx. kg ca. 50 ca. 60 ca. 50 ca. 52 ca. 84/170(D) ca. 28011 ca. 255-265 ca. 52 ca. 84/170(D) ca. 255-265 ca. 52 ca. 84/170(D) ca. 255-265 ca. 90

Ambient temperature max. °C 40 40

Noise level dB(A) < 70 < 70

*also available with 140 °C(P140S/ P140M/ P141XL)

61

99

Y13

Y6

5860

56

F5

B1

E21

M10

61

36

F3

41

9.0

1212

2 A

37

S1

S3

61

99

Y13

Y658

60

84Y16

56

F5

B1

E21

M1061

36

F3

41

59

9.0

1212

3

37

S1

S3

61

99

Y13

Y6

5860

56

F5

B1

S1

E21

M10

61

36

F3

41

37

9.0

097

84 A

20 40 60 80 100 120 140 160 1800

50

100

150

200

250

300

350

0

21

[°C]

P[kW]

00 9.

0097

77-

1

10 20 30 40 50 60 70 80

2

4

6

8

10

12 p[bar]

2

1

[l/min]V

18-19

36 Filter main circuit37 Expansion vessel41 Cooler56 One-way check valve58 Bypass59 Pressure reducing valve60 Filter cooling circuit61 Pressure gauge84 Three-way valve99 Consumer B1 Temperature sensor internalE21 HeaterF3 Flow monitorF5 Safety thermostatM10 PumpS1 Level control upper levelS3 Level control lower levelY6 Solenoid valve, coolingY13 Solenoid valve, consumer drainageY16 Solenoid valve, compressed air

Temperature control units for thermal oil up to 350°C.

NoteD Dual zone unit G Parallel threadIG Female thread

11 Per zone12 With bypass circuit for the cooler

Fig.15 300L(D) 1K

Fig.16 350L(D) 1K With bypass circuit for the cooler

Fig.14 300S 1K

Fig.12

Cooling capacity P as a function of outlet temperature ϑ Cooling water data at inlet temperature +20 °C. Curves �Flow-rate per circuit 20l/min�

1 300S 1K

2 350L(D) 1K

3 350L(D) 2K

4 300L(D) 1K

Fig.13

Pump capacity. Flow rate V as a function of pressure p The bypass is not included. Density 1000kg/m3.

1 FM25

2 FM65

Technical data 300S 300L(D) 350L(D)

Outlet temperature max. °C 300 300 350


ll

Oil6,07,0

Oil15,020,0

Oil24,020,0

Oil15,020,0

Oil24

20,0

Heating capacity at 400 V kW 6 20/4011 2011


kW°C

70280

11

16011

280111

4

16011

280111

1


l/min.barkW

FM25457,01,01

FM659011

10,011

2,811

2

FM659011

1011

2,811

2


RT100Pt100

RT100Pt100

RT100Pt100


G1/2 �G1/2 �

G3/4 �IGG3/4 �

G3/4 �IGG3/4 �

Dimensions W/H/D mm 322/758/909 432/1356/1474541/1356/1474(D)

546/1627/1466

Weight approx. kg ca. 87 ca. 246/365(D) ca. 323/373(D)

Ambient temperature max. °C

40

Noise level dB(A) < 70

Regloplas AGFlurhofstrasse 1589006 St.GallenSwitzerlandPhone +41 71 282 58 00Fax +41 71 282 58 40E-Mail [email protected]

regloplas.com

Your REGLOPLAS representation

INFO

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Temperature Control. Smart. Reliable. -...

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