teco – Range of temperature controllers€¦ · controllers to be designed and manufac-tured. A...

Choosing the right temperature controller – Water/oil – direct/indirect cooling

teco – Range of temperature controllers

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For over 40 years Gesellschaft Wärme Kältetechnik mbH has been manufacturing high-quality temperature control and cooling equipment and supplying this equipment worldwide.

Today more than 400 employees design, produce and install complete process solut ions for heat ing and cool ing in customer specific designs.

More than 33 sales and service locations worldwide represent the global character of our work and guarantee our permanent success.

In addition to a huge product range of serial products we also offer tailor-made solutions for challenging applications. These individually designed units are available for a temperature range between –40 °C and +400 °C, and are developed and produced in Meinerzhagen according to the customers’ demands.

As one-stop manufacturer of compact units, cooling plants and temperature control units, up to water treatment and heat recovery systems and complete container systems, gwk is a competent and innovative partner.

For over 40 years – Perfect cooling and temperature control

Headquarters in Meinerzhagen,

Germany

3Perfect Cooling and Temperature Control www.gwk.com

The production

International success achieved by innovative temperature control

In the modern production facilities not only standard temperature controllers, but also customized and process-specific solutions are developed and manufactured. A large number of patents and utility patterns testify for the innovative strength of the gwk engineers and technicians.

Temperature control has a decisive influence on the quality and the economic efficiency of industrial processes. The highest possible productivity is required to be successful among international competitors. Here you have to count on partners, who not only know the processes, who analyse and opti-mize them, but also dispose of sufficient experience in international business as well as of a global presence at the same time. gwk made a name for itself as a world-wide specialist for high-quality temperature con-trollers, temperature machines and complete temperature control systems. All around the world in the plastic, automotive, food, chemical and cosmetic industry specialists count on our temperature control systems in order to optimize their products.

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Each production process requires control that is exactly matched to it individually. Only in this way is it possible to achieve optimum results in terms of quality and economy of operation. The number of different processes determines the large number of temperature controllers to be designed and manufac-tured. A number of customer-specific wishes can be incorporated into the design and the ability to be integrated into the processing machines, as well as coping with country-specific forms of configuration. This requires a great deal of experience and well proven designs that nonetheless allow a great deal of latitude for incorporating the wishes of individual customers, and it also implies well organised and extremely flexible pro-duction methods to meet all these require-ments within the generally short delivery times without in any way compromising the quality of the finished product. We at gwk can meet all of the above prerequisites. The choice of a particular technical process starts with the sales process. There gwk has a team with many years of experience in the most varied forms of user applications from all branches. Depending on the overall configuration of the temperature controller, the order is either sent on directly to the production section or else is passed on to the technical departments for further work. The very latest CAD technology and a high level of standardisation mean that even the most technically demanding specifications

Process-optimized temperature control

Customer-specific and process-optimized heating and cooling technology – on a mass production basis

can be handled within a short time. Mass production units, to some extent modular, are produced from individual configura tion variations.Our production capabilities help in implemen-tation in actual instances. Facilities within the company for sheet metal processing, the construction of switch cabinets, a pro-duction centre for the machining of mechan-ical parts and modern pipe bending and welding units not only ensure consistently high quality but simultaneously reduce the throughput times. None theless, our technical staff are of even greater importance, and we are justifiably proud of them. Many of our specialists have been trained by us all by ourselves. Thus the average age of our work force is relatively low despite considera-ble experience in technical areas – thus pro-viding a strong potential capability for the fu-ture, and one which our customers value.Since we are a recognised welding operation, our certified welders can produce pressure vessels up to a nominal rated pressure of 100 bar. This makes us specialists in pres-surised hot water temperature controllers for circulating tempera tures of up to 200 °C. Our international know-how allows us to produce machines and equipment to virtually all the standards required on the world market. As part of this, our compre-hensive, certified quality management system guarantees monitoring of al l production steps.


The most important facts

Subject to technical modification without notice!

gwk temperature controllers for water, using indirect cooling Values in () optional

gwk temperature controllers for water, with direct cooling

gwk temperature controllers for heat transfer oil Values in () optional

Type Medium Temperature range ( °C)

Cooling Heating capacity

(kW) Max. cooling capacity (kW)

Pump capacity max. (l/min / bar)

teco cw 25 water 0 - 25 indirect - 4 60 / 3,8

teco cw 60 water 0 - 25 indirect - 10 60 / 5,8

teco cs 90e water 95 indirect 0 - 9 23 - 42 60 / 3,8 (6,0)

teco cs 90t 9 water 95 indirect 0 - 9 23 - 42 60 / 3,8 (6,0)

teco cs 90t 18 water 95 indirect 0 - 18 50 75 / 5,5


teco cs 140e water 140 indirect 0 - 9 40 60 / 5,5

teco cs 140t water 140 indirect 0 - 9 40 60 / 5,5


teco cs 160e water 160 indirect 0 - 9 40 60 / 5,5

teco cs 160t water 160 indirect 0 - 9 40 60 / 5,5

teco wi 100 water 140/150 indirect 9 - 54 100 70 / 4,7

teco wi 150 water 95/140/150/160 indirect 9 - 72 200 200 / 5,1

teco wi 250 water 95/140/150/160 indirect 9 - 72 270 230 / 5,5

teco wi 400 water 95/140/150 indirect 9 - 72 460 420 / 3,6

teco wi 500 water 95/140/150 indirect 9 - 72 600 500 /4,2

teco wh 60 water 200 indirect 9 - 27 32 - 64 60 / 5,0







teco to 50 oil 180 indirect 8 40 90 / 6,2

teco tt 50 oil 300 indirect 4 - 8 15 - 30 60 / 6,0



teco tt 140 oil 300 indirect 12 - 54 82 - 450 160 (200) / 7,0 (5,6)

teco th 60 oil 350 indirect 3 - 6 82 - 110 60 / 6,0







teco cd 90e water 95 direct 0 - 9 52 60 / 3,8 (6,0)

teco cd 90t water 95 direct 0 - 18 140 70 / 4,7

teco cd 120t water 120 direct 0 - 18 117 70 / 4,7

teco cd 140e water 140 direct 6 32 30 / 5,4

teco wd 60 water 140 direct 6 47 45 / 6,0

teco wd 100 water 140/150 direct 9 - 54 100 70 / 4,7





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teco cs – Temperature controllers for superior applications

1) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature 2) not in combination with mould draining function 3) not in combination with leakage stop operation 4) up to 12 kW heating capacity

Temperature controllers water indirect 95 °C, 140 °C and 160°C

• Self-optimizing microcontroller with high control accuracy (version t) • Touchscreen for log in, control and monitoring of process parameters (version t)• Intuitive operating interface with user-friendly menu navigation (version t) • Measuring, indication and monitoring of the flow rate (version t) • Integrated operating and service information (version t) • Storage and recall of process parameters with memory card (version t) • Wearless, energy-saving solid state heating control • Return temperature indication (version t) • Continuous monitoring of process parameters (version t) • Optional connection for external thermocouple (Fe-CuNi or Pt 100) • Optional interfaces at front panel (analog 0 - 10 V, 0/4 - 20 mA; serial RS 232,

RS 422, RS 485, TTY; Profibus; Profinet and Varan-Bus) • Splash proof electrics • Ready to connect with 3 m long mains cable and CEE socket 4 • Housing: RAL 7035 light grey, Side panels: RAL 2004 pure orange

Temperature controllers of the teco cs series are available in two versions: a low-cost entry level model (version e) and a very economic solution (version t) with touchscreen.

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Model teco cs 90e cs 140e cs 160e cs 90t 9 cs 90t 18 cs 90t 36 cs 140t cs 140t 18 cs 160t

Medium water water water water water water water water water Temperature max. ( °C) 95 140 160 95 95 95 140 140 140 Pump capacity max. (l/min / bar) 60 / 3,8 (6,0) 60 / 5,5 60 / 5,5 60 / 3,8 (6,0) 75 / 5,5 170 / 4,7 60 / 5,5 60 / 5,5 60 / 5,5 Heating capacity (kW) 0/6/9 0/6/9 0/6/9 0/6/9 0/6/9/12/18 0/6/9/12/18/27/36 0/6/9 0/12/18 0/6/9 Cooling indirect indirect indirect indirect indirect indirect indirect indirect indirect Cooling capacity (kW)1 23 (42) 40 40 23 (42) 50 250 40 40 40 Weight (kg) 44 50 50 46 95 100 50 95 50 Mould circuit supply and return connections G 1/2” G 1/2” G 1/2” G 1/2” G 3/4” G 1” G 1/2” G 3/4” G 1/2” Cooling water supply and return connections G 1/4” G 1/4” G 1/4” G 1/4” G 1/2” G 3/4” G 1/4” G 1/2” G 1/4” Dimensions in mm (L x W x H) 680 x 250 x 595 680 x 250 x 595 680 x 250 x 595 680 x 250 x 595 955 x 400 x 740 955 x 400 x 740 680 x 250 x 595 955 x 400 x 740 680 x 250 x 595 Touchscreen with colour display - - - • • • • • •Digital display • • • - - - - - - Robust fully galvanized steel housing, painted in two colours • • • • • • • • •Automatic filling and top up device • • • • • • • • •Strainer in cooling water inlet • • • • • • • • •Durable rubber coated castors • • • • • • • • •All contact parts made of non-corrosive materials • • • • • • • • •Continuous heater control • • • • • • • • •Acoustic alarm • • • • • • • • •Additional manual filling operation for treated water • - - • • • - - - Leakage stop operation • •2 •2 • • • •2 • •2

Mould draining • o 3 o 3 • • • o 3 o o 3

Magnetic coupled stainless steel pump - o • - - - o •Integrated top up-pump - - • - - - - - •Measuring, indication and monitoring of flow rate - - - • • • • • •Return temperature indication - - - • • • • • •


touchscreen

1) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature 2) not in combination with mould draining function 3) not in combination with leakage stop operation 4) up to 12 kW heating capacity

Temperature controllers water indirect 95 °C, 140 °C and 160°C


• = Standard / o = Option / – = not available/ Values in () optional

Model teco cs 90e cs 140e cs 160e cs 90t 9 cs 90t 18 cs 90t 36 cs 140t cs 140t 18 cs 160t

Medium water water water water water water water water water Temperature max. ( °C) 95 140 160 95 95 95 140 140 140 Pump capacity max. (l/min / bar) 60 / 3,8 (6,0) 60 / 5,5 60 / 5,5 60 / 3,8 (6,0) 75 / 5,5 170 / 4,7 60 / 5,5 60 / 5,5 60 / 5,5 Heating capacity (kW) 0/6/9 0/6/9 0/6/9 0/6/9 0/6/9/12/18 0/6/9/12/18/27/36 0/6/9 0/12/18 0/6/9 Cooling indirect indirect indirect indirect indirect indirect indirect indirect indirect Cooling capacity (kW)1 23 (42) 40 40 23 (42) 50 250 40 40 40 Weight (kg) 44 50 50 46 95 100 50 95 50 Mould circuit supply and return connections G 1/2” G 1/2” G 1/2” G 1/2” G 3/4” G 1” G 1/2” G 3/4” G 1/2” Cooling water supply and return connections G 1/4” G 1/4” G 1/4” G 1/4” G 1/2” G 3/4” G 1/4” G 1/2” G 1/4” Dimensions in mm (L x W x H) 680 x 250 x 595 680 x 250 x 595 680 x 250 x 595 680 x 250 x 595 955 x 400 x 740 955 x 400 x 740 680 x 250 x 595 955 x 400 x 740 680 x 250 x 595 Touchscreen with colour display - - - • • • • • •Digital display • • • - - - - - - Robust fully galvanized steel housing, painted in two colours • • • • • • • • •Automatic filling and top up device • • • • • • • • •Strainer in cooling water inlet • • • • • • • • •Durable rubber coated castors • • • • • • • • •All contact parts made of non-corrosive materials • • • • • • • • •Continuous heater control • • • • • • • • •Acoustic alarm • • • • • • • • •Additional manual filling operation for treated water • - - • • • - - - Leakage stop operation • •2 •2 • • • •2 • •2

Mould draining • o 3 o 3 • • • o 3 o o 3

Magnetic coupled stainless steel pump - o • - - - o •Integrated top up-pump - - • - - - - - •Measuring, indication and monitoring of flow rate - - - • • • • • •Return temperature indication - - - • • • • • •

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teco cd – Compact temperature controllers with direct cooling

Subject to technical modification without notice!1) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature 2) by reversal of the pump direction 3) with compressed air in the cooling water return 4) up to 12 kW heating capacity

Temperature controllers water direct 95 °C, 120°C and 140 °C

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• = Standard / o = Option / – = not available/ Values in () optional

• Self-optimizing microcontroller with high control accuracy (version t) • Touchscreen for log in, control and monitoring of process parameters (version t)• Intuitive operating interface with user-friendly menu navigation (version t) • Measuring, indication and monitoring of the flow rate (version t) • Integrated operating and service information (version t) • Storage and recall of process parameters with memory card (version t) • Wearless, energy-saving solid state heating control • Return temperature indication (version t) • Continuous monitoring of process parameters (version t) • Optional connection for external thermocouple (Fe-CuNi or Pt 100) • Optional interfaces at front panel (analog 0 - 10 V, 0/4 - 20 mA;

serial RS 232, RS 422, RS 485, TTY; Profibus; Profinet and Varan-Bus) • Splash proof electrics • Ready to connect with 3 m long mains cable and CEE socket 4 • Housing: RAL 7035 light grey, Side panels: RAL 2004 pure orange

Model teco cd 90e cd 90t cd 120t cd 140e

Medium water water water water

Temperature max. (°C) 95 95 120 140

Pump capacity max. (l/min / bar) 60 / 3,8 (6,0) 70 / 4,7 70 / 4,7 30 / 5,4

Heating capacity (kW) 0/6/9 0/6/9/12/18 0/6/9/12/18 6

Cooling direct direct direct direct

Cooling capacity (kW)1 52 140 117 32

Weight (kg) 44 50 50 35

Mould circuit supply and return connections G 1/2” G 3/4” G 3/4” G 3/4”

Cooling water supply and return connections G 1/4” G 1/2” G 1/2” G 1/2”

Dimensions in mm (L x W x H) 680 x 250 x 595 955 x 400 x 740 955 x 400 x 740 480 x 250 x 543

Touchscreen with colour display - • • -

Digital display • - - •

Robust fully galvanized steel housing, painted in two colours • • • •

Automatic filling and top up device • • • •

Strainer in cooling water inlet • • • •

Durable rubber coated castors • • • •

All contact parts made of non-corrosive materials • • • •

Continuous heater control • • • •

Acoustic alarm • • • •

Additional manual filling operation for treated water • - - •

Constant cooling - • • •

Mould draining •2 o 3 o 3 -

Integrated top up pump • • • •2


teco cw – the most cost-effective solution for glycol-free water from 0 to 25 °C

Temperature controllers water indirect 0 - 25 °C


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Model teco cw 25 cw 60

Medium water water

Temperature max. ( °C) 0 up to 25 0 up to 25

Pump capacity max. (l/min / bar) 60 / 3,8 60 / 5,8

Cooling capacity (kW)* 4 10

Heating capacity (kW) - -

Cooling indirect indirect

Weight (kg) 76 125

Mould circuit supply and return connections G 1/2” G 1/2”

Cooling water supply and return connections G 1/4” G 1/4”

Dimensions in mm (L x W x H) 920 x 250 x 595 950 x 400 x 935

Robust fully galvanized steel housing, painted in two colours • •Automatic filling and top up device • •Strainer in cooling water inlet • •Durable rubber coated castors • •All contact parts made of non-corrosive materials • •Acoustic alarm • •Leakage stop operation • •Mould draining • •Digital flow rate indication o o

1) at 30 °C cooling water and 10 °C circuit water temperature

• = Standard / o = Option / – = not available

• Precise microprocessor control • Simultaneous display of set and

actual values • Simple one button operation • Optional connection for external

thermocouple (Fe-CuNi or Pt 100) • Optional interfaces at front panel

(analog 0 - 10 V, 0/4 - 20 mA; serial RS 232, RS 422, RS 485, TTY; Profibus; Varan-Bus)

• Optional flow rate indication • Splash proof electrics • Ready to connect mains cable and

CEE socket • Housing: RAL 7035 light grey • Side panels: RAL 2004 pure orange

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teco wi – Powerful temperature controllers in modular design

The touchscreen is a standard feature of all units.

• Self-optimizing micro controller with high control accuracy

• Simultaneous display of set and actual values

• Measuring, indication and monitoring of the flow rate

• Integrated operating and service information

• Storage and recall of process parameters with memory card

• Wearless, energy-saving solid state heating control

• Continuous monitoring of process parameters

• Splash proof electrics • Optional connection for external

thermocouple (Fe-CuNi or Pt 100) • Optional interfaces (analog 0 - 10 V,

0/4 - 20 mA; serial RS 232, RS 422, RS 485, TTY; Profibus and Varan-Bus)

• Covers: RAL 2004 pure orange • Front panel and housing:

RAL 7035 light grey

Absolute reliability, high control accuracy, easy handling and a favourable cost/per-formance ratio – besides the versatile fea-tures, these are the most important criteria of the temperature controller model teco wi.In close teamwork with our custom-ers a series has been developed, that cov-ers a large performance range by means of a modular design. Various different com-binations of heating and cooling elements offer the user a large range of applications. It offers various useful options for particularly demanding customers. teco temperature controllers, model wi, are designed as water units with indirect cooling for usage at open consumers up to 95 °C and at closed consumers up to 160 °C.


High-quality components and proven designs mean that gwk temperature controllers are truly superior products.

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1) at 15 °C cooling water temperature and 130 °C circulation medium temperature 2) depending on cooling water amount 3) depending on built in heating and cooling capacities as well as the size of the expansion tank


Model teco wi 100 wi 150 wi 250 wi 400 wi 500 Medium water water water water water

Temperature max. ( °C) 140 140 (95, 150, 160) 140 (95, 150)

Pump capacity max. (l/min / bar) 70 / 4,7 200 / 5,1 230 / 5,5 420 / 3,6 500 / 4,2

Heating capacity, selectable (kW) 9/18/27/36/45/

45/54 9/18/27/36/45/

54/63/72 9/18/27/36/45/

54/63/72 9/18/27/36/45/

54/63/72 9/18/27/36/45/

54/63/72

Cooling indirect indirect indirect indirect indirect

Cooling capacity max. (kW)1 100 200 270 460 600

Mould circuit supply and return connections2 G 1” G 11/4” G 11/2” DN 50 DN 65

Housing length L (mm)3 990 (1120) 990 (1120/1320) 990 (1120/1320) 1320 1320

Housing width W (mm)3 430 (510) 430 (510/570/695) 430 (510/570/695) 570 (695) 570 (695)

Housing height H (mm)3 935 935 (1035/1275) 935 (1035/1275) 1275 1275

Weight min., depending on the specification (kg) 80 120 150 200 200 - 500

Control of cooling with solenoid valve • • • • •Automatic filling and top up device • • • • •Automatic venting and pressure relief • • • • •Electronic level control with dry-running protection • • • • •Safety thermostat • • • • •Adjustable set value limitation • • • • •Ramp function for temperature alteration • • • • •Cooling down to safety temperature when switching off • • • • •Strainer in cooling water inlet • • • • •Continuous heater control with switch cabinet fan • • • • •Acoustic or optical warning o o o o o

Digital flow rate indication and monitoring o o o o o

Additional filling operation for treated water o o o o o

Pressurised air valve for mould draining o o o o o

Return temperature indication o o o o o

Connection for external Fe-CuNi or Pt 100 o o o o o

Interface for central machine control o o o o o

Strainer in return line circulation medium o o o o o

Control of cooling with motor valve o o o o o

Additional expansion tank for large external valumes o o o o o

Temperature controllers water indirect 95 °C, 140 °C, 150 °C and 160 °C • = Standard / o = Option / Values in () optional

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The gwk temperature controllers series teco wd are heating and cooling units ready for connection to the process with direct cooling which are designed for operation with water as the circulation medium. Direct cooling is an advantage, when a high cooling capacity is required at low temperature differences between cooling water and the circulation medium. In this case the cooling water will be fed without temperature loss into the circulation circuit. The water circuit, designed as a closed system, allows a pressurized use up to 150 °C. Depending on the operating condi-tion, the heat will either be removed from the consumer by cooling or transferred to the consumer by heating. The heat transfer occurs by the circulation medium water which is to be transferred with an efficient pump through the consumer. Control of the circulation medium temperature takes effect automatically. A temperature sensor, installed inside the unit, measures the existing actual temperature. The micro-processor controller compares the measured value with the adjusted set value and switches the heating or cooling accordingly. A trouble-free operation is guaranteed by a compre hensive safety system.

As standard the unit is equipped with a large number of functions, on request this may be complimented by various useful options. For connection with the controllers of the processing machines all current interfaces are available.

• Self-optimizing micro controller with high control accuracy

• Simultaneous display of set and actual values

• Measuring, indication and monitoring of the flow rate

• Integrated operating and service information

• Storage and recall of process parameters with memory card

• Wearless, energy-saving solid state heating control

• Continuous monitoring of process parameters

• Splash proof electrics • Optional connection for external

thermocouple (Fe-CuNi or Pt 100) • Optional interfaces (analog 0 - 10 V,

0/4 - 20 mA; serial RS 232, RS 422, RS 485, TTY; Profibus and Varan-Bus)

• Covers: RAL 2004 pure orange • Front panel and housing:

RAL 7035 light grey

teco wd – Modular temperature controllers with direct cooling


The temperature controllers of the series teco wd with their modular design cover a large range of applications with a high range of performance. Motor valves in the cooling water circuit provide for an exact temperature control and simultaneously avoid pressure surges during cooling.

teco wd – Modular temperature controllers with direct cooling

1) at 15 °C cooling water temperature and 130 °C circulation medium temperature 2) depending on cooling water amount 3) depending on built-in heating and cooling capacities as well as the kind of cooling control

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Model teco wd 60 wd 100 wd 150 wd 250 wd 400 wd 500 Medium water water water water water water

Temperature max. (°C) 140 140 (150) 140 (150) 140 (150) 140 (150) 140 (150)

Type of operating pump peripheral

pump multi-stage stainless steel centrifugal pump

two-stage centrifugal pump

two-stage centrifugal pump

centrifugal pump centrifugal pump

Pump capacity max. (l/min / bar) 45 / 6,0 70 / 4,7 200 / 5,1 230 / 5,5 420 / 3,6 500 / 4,2

Heating capacity, selectable (kW) 6 9/18/27/36/

45/54 9/18/27/36/ 45/54/63/72

9/18/27/36/ 45/54/63/72

9/18/27/36/ 45/54/63/72

9/18/27/36/ 45/54/63/72

Cooling direct direct direct direct direct direct

Cooling capacity max. (kW)* 47 100 200 270 460 600

Mould circuit supply and return connections G 3/4” G 1” G 11/4” G 11/2” DN 50 DN 65

Cooling water supply and return connections** G 1/2” G 11/2”,3/4” G 1/2”, 3/4”,1”,11/4” G 1/2”, 3/4”,1”,11/4” G 3/4”, 1”, 11/4”,11/2”, 2” G 3/4”, 1”, 11/4”,11/2”, 2”

Housing length L (mm)*** 720 990 (1120) 990 (1120/1320) 990 (1120/1320) 1320 1320

Housing width W (mm)*** 295 430 (510) 430 (510/570/695) 430 (510/570/695) 570 (695) 570 (695)

Housing height H (mm)*** 597 735 (935) 735 (935/1275) 735 (935/1275) 1275 1275

Weight min., depending on the specification (kg) 35 120 150 160 200 250

Control of cooling with motor valve • • • • • •Control of cooling with solenoid valve • ◦ ◦ ◦ ◦ ◦Automatic filling and top up device • • • • • •Automatic venting • • • • • •Electronic level control with dry-running protection • • • • • •Safety thermostat • • • • • •Adjustable set value limitation • • • • • •Ramp function for temperature alteration • • • • • •Cooling down to safety temperature when switching off • • • • • •Strainer in cooling water inlet • • • • • •Continuous heater control • • • • • •Acoustic or optical warning ◦ ◦ ◦ ◦ ◦ ◦Digital flow rate indication and monitoring ◦ ◦ ◦ ◦ ◦ ◦Pressurised air valve for mould draining ◦ ◦ ◦ ◦ ◦ ◦Return temperature indication ◦ ◦ ◦ ◦ ◦ ◦Interface for central machine control ◦ ◦ ◦ ◦ ◦ ◦Connection for external Fe-CuNi or Pt 100 ◦ ◦ ◦ ◦ ◦ ◦Strainer inreturn line circulation medium ◦ ◦ ◦ ◦ ◦ ◦


Temperature controllers water direct 140 °C and 150 °C • = Standard / o = Option / Values in () optional

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teco wh – Reliable water temperature controllers for high temperatures

Water has a major advantage compared to heat transfer oil if relatively large amounts of heat need to be extracted from small cooling surfaces. In order to be able to transfer a con-stant amount of heat between the mould wall and the medium for the same median tem-perature differential, four to five times the area of cooling surfaces, or the same number of cooling channels, is required if heat trans-fer oil is used instead of water. It is precisely this which often cannot be achieved in prac-tice with small moulds. The use of water as a heat transfer medium has the further advan-tage that the amount of liquid to be circulated by the pump is reduced by a factor of two to three compared with heat transfer oil.

The gwk hot water temperature controllers of the teco wh series are designed for special applications in the temperature range up to 200 °C. Magnetically -coupled pumps, return flow temperature monitoring and limiting, a built-in condensing unit to pre-vent steam impacts, level monitoring via a built-in high-pressure makeup feed unit and a ramp function included as standard for temperature changes to heat up the mould more gently at the start of production and the corresponding cooling down at the end of production guarantee the highest possible level of process security. The modu-lar construction of the heating and cooling sections allows a unit to be designed for any type of application.

The production of precision parts out of high-capacity plastic materials requires a precise temperature control inside of the mould on a high temperature level.


Proven equipment technology ensures safe operation with pressurised water at up to

200 °C.

1) at 15 °C cooling water temperature and 150 °C circulation medium temperature 2) depending on built-in heating and cooling capacities as well as the size of the expansion tank

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Model teco wh 60 wh 90 wh 120 Medium water water water

Temperature max. ( °C) 200 200 200

Pump capacity max. (l/min / bar) 60 / 5,0 80 / 5,0 120 / 5,0

Heating capacity (kW) 9 (18/27) 18 (9/27/36) 27 (18/36/45/54)

Cooling indirect indirect indirect

Cooling capacity max. (kW)1 50 (90) 50 (90/150) 50 (90/150/250)

Mould circuit supply and return connections PN 40 DN 25 DN 32 DN 32

Cooling water supply and return connections G 1/2” G 1/2” G 1/2”

Housing length L (mm)2 1320 1320 1320 (1465)

Housing width W (mm)2 500 570 570

Housing height H (mm)2 1275 1275 (1515) 1275 (1515)

Weight min., depending on the specification (kg) 95 105 120

Sealless pump with magnetic coupling • • •Temperature controlled pressure overlay • • •Condensing unit to prevent steam impacts in cooling medium return • • •Return temperature indication • • •Return flow temperature monitoring and limiting • • •Built-in high-pressure makeup feed unit • • •Automatic venting and pressure relief • • •Electronic level control with dry-running protection • • •Safety thermostat • • •Adjustable set value limitation • • •Ramp function for temperature alteration • • •Cooling down to safety temperature when switching off • • •Strainer in cooling water inlet • • •Continuous heater control with switch cabinet fan • • •Acoustic or optical warning ◦ ◦ ◦Connection for external Fe-CuNi or Pt 100 ◦ ◦ ◦Interface for central machine control ◦ ◦ ◦Additional filling operation for treated water ◦ ◦ ◦Strainer in return line circulation medium ◦ ◦ ◦Control of cooling with motor valve ◦ ◦ ◦Additional expansion tank for large external volumes ◦ ◦ ◦


Temperature controllers water direct 200 °C • = Standard / o = Option / Values in () optional

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teco to/tt/th – Heat transfer oil- temperature controllers for highest demands

As a rule, temperature controllers which are designed for operation with heat transfer oil are used for circulating temperatures above 200 °C. Dealing with thermal oil makes it necessary to take different criteria into account which also have a constructive influence on the design of oil temperature controllers.Hot thermal oil has a low oxidation stability when direct contact to ambient air is allowed as found in some competitors units which use a submersible pump and tank. This in-crease of air absorption can cause the oil to become more viscous and the pump flow rate to decrease. As an open design does not allow for a defined flow with reliable monitoring this oxidation due to the lowering flow rate can cause an excess of oil film at high temperature on the heating element which will lead to a tarry coating and carbon deposits forming within the heat transfer system eventually leading to the decomposi-tion of the oil and subsequent clogging of the heat transfer system. The consequence of choosing the wrong type of oil tempera-ture controller are more waste product, poor product quality and higher maintenance costs. It is due to these reasons that gwk do not manufacture oil temperature controllers with an open circuit.The gwk teco to, teco tt and th series have been specially designed for applications that require higher temperatures. The specific heating surface loading is designed to be such that thermal decomposition of the heat transfer oil can be prevented with-out fail at normal flow rates. Built-in flow monitoring ensures that an alarm is given if the f l ow ra te becomes too low. I t i s necessary to prevent oxygen from entering the system in order to avoid damage to the heat transfer oil from oxidation. The closed circuits of the teco tt units have a layer of cold oil in the expansion vessel, which can also be equipped with a nitrogen covering

supply device on request. The high-quality design allows operating temperatures up to 300 °C, for teco-th units even up to 350 °C.

1) at 15 °C cooling water temperature and 200 °C circulation medium temperature

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Temperature controllers thermal oil 180°C, 300°C and 350°C

2) depending on cooling water amount

Model teco to 50 tt 50 tt 60 tt 100 tt 140 th 60 th 100 th 140

Medium thermal oil thermal oil thermal oil thermal oil thermal oil thermal oil thermal oil thermal oil

Temperature max ( °C) 180 300 300 300 300 350 350 350

Pump capacity max. (l/min/bar) 90 / 6,2 60 / 6,0 60 / 6,0 100 / 8,0 150 / 7,0

(200 / 5,6) 60 / 6,0 100 / 8,0 150 / 7,0

Heating capacity max. (kW) 8 4/6/8 9/13,5/18 9/12/18/27/

3612/18/27/ 36/45/54

3/6 6/9/12 9/18/27

Cooling water indirect water indirect water indirect water indirect water indirect water indirect water indirect water indirect

Cooling capacity max. (kW)1 40 15/30 82/110/200 82/110/200

250/27582/110/200

250/275/45082/110 82/110/200 82/110/200

Mould circuit supply and return connections G 3/4” G 3/4” DN 25 DN 25 DN 32 DN 25 DN 25 DN 32

Cooling water supply and return connections2 G 1/2” G 1/2” G 1/2”, 3/4” G 1/2”, 3/4”, 1” G 1/2”, 3/4”, 1” , 11/4” G 1/2” G 1/2”, 3/4” G 1/2”, 3/4”

Housing length L (mm)3 1036 850 1320 1320 (1465) 1320 (1465) 1320 1320 1320

Housing width W (mm)3 295 295 500 570 570 (695) 500 570 570

Housing height H (mm)3 725 725 1515 1275 (1515/1720) 1275 (1515/1720) 1515 1275 (1515) 1275 (1515/1720)

Weight min., depending on the specification (kg) 75 75 210 310 410 210 310 410

Control of cooling with solenoid valve • • • • • • • •Sealless pump with solenoid coupling - • • • • • • •Water seal in expansion tank • • • • • • • •Difference temperature control with switch-off function • • • • • • • •Electronic level control with dry running protection • • • • • • • •Safety thermostat • • • • • • • •Adjustable set value limitation • • • • • • • •Ramp function for temperature alteration • • • • • • • •Cooling down to safety temperature when switching off • • • • • • • •Strainer in cooling water inlet • • • • • • • •Galvanized steel, painted in RAL 2004 / 7035 • • • • • • • •Continuous heater with switch cabinet fan • • • • • • • •Return temperature indication • • • • • • • •Flow control with switch-off function - - ◦ ◦ ◦ ◦ ◦ ◦Filter group in suction pipe - - ◦ ◦ ◦ ◦ ◦ ◦Bellows type valve in UV, UR ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Acoustic alarm ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Connection for external Fe-CuNi or Pt 100 ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Interface for central machine control ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Strainer inreturn line circulation medium ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Cooling in Bypass with 3-way motor valve - - ◦ ◦ ◦ ◦ ◦ ◦Connection for nitrogen overlay at expansion tank - - ◦ ◦ ◦ ◦ ◦ ◦


teco to/tt/th – Heat transfer oil- temperature controllers for highest demands

The temperature controllers of the teco-tt and th-series meet the special requirements for operating temperatures up to 300°C respec-tively 350°C.


Temperature controllers thermal oil 180°C, 300°C and 350°C • = Standard / o = Option / – = not available / Values in () optional

2) depending on cooling water amount 3) depending on built-in heating and cooling capacities

Model teco to 50 tt 50 tt 60 tt 100 tt 140 th 60 th 100 th 140

Medium thermal oil thermal oil thermal oil thermal oil thermal oil thermal oil thermal oil thermal oil

Temperature max ( °C) 180 300 300 300 300 350 350 350

Pump capacity max. (l/min/bar) 90 / 6,2 60 / 6,0 60 / 6,0 100 / 8,0 150 / 7,0

(200 / 5,6) 60 / 6,0 100 / 8,0 150 / 7,0

Heating capacity max. (kW) 8 4/6/8 9/13,5/18 9/12/18/27/

3612/18/27/ 36/45/54

3/6 6/9/12 9/18/27

Cooling water indirect water indirect water indirect water indirect water indirect water indirect water indirect water indirect

Cooling capacity max. (kW)1 40 15/30 82/110/200 82/110/200

250/27582/110/200

250/275/45082/110 82/110/200 82/110/200

Mould circuit supply and return connections G 3/4” G 3/4” DN 25 DN 25 DN 32 DN 25 DN 25 DN 32

Cooling water supply and return connections2 G 1/2” G 1/2” G 1/2”, 3/4” G 1/2”, 3/4”, 1” G 1/2”, 3/4”, 1” , 11/4” G 1/2” G 1/2”, 3/4” G 1/2”, 3/4”

Housing length L (mm)3 1036 850 1320 1320 (1465) 1320 (1465) 1320 1320 1320

Housing width W (mm)3 295 295 500 570 570 (695) 500 570 570

Housing height H (mm)3 725 725 1515 1275 (1515/1720) 1275 (1515/1720) 1515 1275 (1515) 1275 (1515/1720)

Weight min., depending on the specification (kg) 75 75 210 310 410 210 310 410

Control of cooling with solenoid valve • • • • • • • •Sealless pump with solenoid coupling - • • • • • • •Water seal in expansion tank • • • • • • • •Difference temperature control with switch-off function • • • • • • • •Electronic level control with dry running protection • • • • • • • •Safety thermostat • • • • • • • •Adjustable set value limitation • • • • • • • •Ramp function for temperature alteration • • • • • • • •Cooling down to safety temperature when switching off • • • • • • • •Strainer in cooling water inlet • • • • • • • •Galvanized steel, painted in RAL 2004 / 7035 • • • • • • • •Continuous heater with switch cabinet fan • • • • • • • •Return temperature indication • • • • • • • •Flow control with switch-off function - - ◦ ◦ ◦ ◦ ◦ ◦Filter group in suction pipe - - ◦ ◦ ◦ ◦ ◦ ◦Bellows type valve in UV, UR ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Acoustic alarm ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Connection for external Fe-CuNi or Pt 100 ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Interface for central machine control ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Strainer inreturn line circulation medium ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦Cooling in Bypass with 3-way motor valve - - ◦ ◦ ◦ ◦ ◦ ◦Connection for nitrogen overlay at expansion tank - - ◦ ◦ ◦ ◦ ◦ ◦

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Competence – one step ahead through customer orientation

Innovative and profitable one-stop solutions for cooling and temperature control are the key to success. Our end-to-end solutions with focus on industrial sectors correspond to the actual market trends in order to guaran-tee an extended range of trade- and customer-specific solutions. Clearly focused on the four most important

branches – plastics processing, metal pro-cessing, chemical and pharmaceutical pro-cessing as well as food industry – we are able to meet our customer’s requirements directly.If requested we fulfil global standards like GOST-R, UL, ASME, TEMA, ANSI, SELO and the ATEX-directives.

• Injection moulding technology

• Extrusion technology

• Presses • Foaming • Casting

• Coatings • Thermoforming • Reprocessing • Rubber and

caoutchouc processing

• Master forming • Metal forming • Separating

• Joining • Coating • Tempering

Plastics processing Metal processing

Presses Extrusion technology Injection moulding Food industry


• Evaporation • Distillation • Absorption

• Extraction • Drying

• Sweet • Fish and meat

products • Beverages

• Ready-to-serve dishes

• Dairy products • Bakery products

Chemical and pharmaceutical industry Food industry

Food industry Foaming Chemical and pharmaceutical industry

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gwk moldclean Increased productivity through effective, automatically con trolled cleaning of heat exchange surfaces in cooling and temperature controlled circuits.

gwk active Adjusting and maintaining optimum capacity by means of constantly clean water, supplied by a fully automatic water treatment system.

gwk service Decreasing the maintenance cost and protection of company owned resources through pro-fessional execution of installa-tion and maintenance works incl. cooling water treatment.

gwk integrat 4D Optimal product quality through homogeneous temperature distribution by temperarture control with close-to-cavity mould inserts.

gwk system integrat Increase of productivity by means of specific and segmented mould temperature control.

gwk hermeticool hybrid Innovative cooling system to decrease the running and main-tenance cost in comparison to conventional cooling systems.

gwk HSW Cost reduction by means of advanced heat recovery systems.

gwk SKL/SKW Reliable and economic supply of cooling water in the low temperature range, even under the toughest ambient conditions.

gwk container-plants Highest flexibility and lowest expenses for planning, in stallation and relocation of a centralised cooling plant.

Increased productivityIn many areas of the industry, cooling and temperature control provides a great potential for increasing productivity and thus for lowering costs.

• Reduction of cooling time, therefore savings in required machine hours

• Improvement of product quality

• Increasing availability of production plants • Decreasing running cost • Reduction of maintenance cost

Many factors serve to improve productivity:

Production costs

Cost reduction

Perfect Cooling and Temperature Control

gwk Gesellschaft Wärme Kältetechnik mbH Scherl 10 · D-58540 Meinerzhagen Tel. +49 2354 7060-0 · Fax +49 2354 7060-156 [email protected] · www.gwk.com

gwk weco Controllable production in variable climatic conditions and high flexibility with compact, energy-saving water chillers using environmentally friendly refrigerant.

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