Tecnomatix: een stoomcursus in Digital Manufacturing · 5/28/2015 Restricted © cards PLM Solutions...

5/28/2015

Restricted © cards PLM Solutions 2015 All rights reserved.

Tecnomatix: een stoomcursus in Digital Manufacturing

Dr. Gert Nomden | Tecnomatix Product Manager

5/28/2015


Aircraft carrier landing

Question:

How did they manage to land aircraft on a ship?

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Aircraft carrier landing

Answer:

• By closing the feedback loop between planning and execution.

• Five important characteristics of High-Reliability Organizations (HROs):

• Preoccupation with failure

• Reluctance to simplify interpretations

• Sensitivity to operations

• Commitment to resilience

• Deference to expertise Planning

Execution

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How to use toilet paper

Options:

1. Empty one roll first, only then use

second roll, refill in the meantime.

2. Use both rolls simultaneously, refill

when any gets empty.

Questions:

How do we best learn to understand this situation?

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YES! NO!

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Answer:

• Learning follows, for a large part, from the positive and negative outcomes of

our actions, that we observe in ourselves and others.

• But:

• Can we compress this learning cycle?

• Reduce the impact of negative outcomes?

• Stimulate certain behavior?

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The local storage of toilet paper

Storage solution:

• Well-known supplier of Swedish furniture

• Modular set-up with standard elements

• Assembled at home

Question:

How much time do we need to put this furniture together?

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The local storage of toilet paper

Answer:

• Software helps us to play with the boundaries of time,

space and information

• Software helps us to:

• Save time (physical assembly >3 hours, virtual

build in <5 minutes)

• Re-use previous designs

• Share with others

• Make changes on the fly

• Anytime

• Anywhere

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Learning in numbers

• Early research on learning by Ebbinghaus (learning series of

syllables) and Wright (aircraft production).

• Main findings:

• Learning is a non-linear process

• Progression slows down with experience

• The number of repetitions determines the amount of learning

• Breaks between repetitions lead to “forgetting”

Question:

Can we build the same ship more than once?

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Learning in numbers

Answer:

“…We build the ship in the computer a couple of times,

before we do it in real life.

By simulation we improve our planning by assuring

feasibility and increasing reliability. Production control is

supported by continuous use of simulation updated by real

production data during the whole building process…”

-Dirk Steinhauer, Flensburger Schiffbaugesellschaft

Low-risk,

low-cost

learning phase

Actual

production

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In summary

Key points:

• Connecting our plans and expectations to their real-world outcomes is a

prerequisite to learn and thus to improve ourselves.

• Learning is for a large part based on the outcomes of our actions, positive and

negative, that we observe in ourselves and others.

• Digital models are quick and cheap when it comes to changing a design or

scenario, as opposed to the real physical world: we can learn at a low risk and

low cost!

• The learning curve is the steepest during the first few repetitions.

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Agenda

Questions:

• What is Digital Manufacturing?

• Where is it applicable?

• What benefits does it bring?

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What is Digital Manufacturing?

• Virtual models of factories, warehouses, robot cells, work places, supply-chains, etc.

• Develop, evaluate and optimize alternatives

• Capture and communicate information

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Principles of Digital Manufacturing

Existing or new system Digital environment Specifications, analyses,

reports, communications

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Tecnomatix

Solutions to cover manufacturing challenges

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Planning and management

WHY?

To handle the complexity and challenges of bringing products to market faster while ensuring that

manufacturing processes are aligned for aggressive product launch goals are the key drivers that

cause leading manufacturers to look for such a solution

Collaborative Product and Process Development

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Planning and management – Video highlight

WHY?

How Teamcenter Manufacturing Process Planner is used to update work instructions and share them

through Active Workspace

How Siemens Rails Systems uses Tecnomatix tools to bring 3D product information to the

shop floor in an early stage.

Collaborative Product and Process Development

C:/Users/gert.CARDS/Desktop/PLM Connection/EWIMovie-Final.mp4

C:/Users/gert.CARDS/Desktop/PLM Connection/SPLM_trains_GB-2.wmv

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Simulation

WHY?

Reduce cost of change with early detection

Reduce cost & eliminate human factor issues upfront

Increase productivity of new or existing production facilities by 20 percent

Optimize ROI for capital equipment investments

Right-First-Time Manufacturing Plans

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Simulation – Video highlight

WHY?

The latest Plant Simulation tools for the automotive industry

How Volvo uses Process Simulate to program its robots

Interaction with Human simulation through MS Kinect

Right-First-Time Manufacturing Plans

C:/Users/gert.CARDS/Desktop/PLM Connection/SiemensPLM_VolvoCarsRoboticsSimulation.mp4

C:/Users/gert.CARDS/Desktop/PLM Connection/Introduction to Siemens PLM Software, Tecnomatix plant simulation software.mp4

C:/Users/gert.CARDS/Desktop/PLM Connection/SIE_Kinect_HD.wmv

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Launch and production

Flawless Launches and Continuous Improvement

In the manufacturing phase less than optimal decisions will have a lasting effect on productivity and

delays can quickly erode profitability

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Flawless Launches and Continuous Improvement

How EBZ uses Process Simulate to program and commission its robot cells

How Siemens Rails Systems uses Tecnomatix tools to bring 3D product information to the

shop floor in an early stage.

Launch and Production – video highlight

C:/Users/gert.CARDS/Desktop/PLM Connection/EBZ_English_APPROVED.wmv

C:/Users/gert.CARDS/Desktop/PLM Connection/SPLM_trains_GB-2.wmv

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Restricted © cards PLM Solutions 2015 All rights reserved. Time to market

Time to market

Time to market

Tecnomatix: the benefits

1. Using the best tools improves the

quality of decisions and the

productivity of the decision

makers.

2. Working concurrently ensures that

work starts as early as possible

stage with up-to-date information.

Plan Develop Build Support

Plan Develop Build Support

Plan

Develop

Build

Support

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Planning & Management

Collaborative product and process development

Simulation & Validation

Right-first-time manufacturing plans

Launch & Production

Flawless launches and continuous improvement

Summary

Get leaner, make smarter decisions, build better products with Tecnomatix!

Tecnomatix: een stoomcursus in Digital Manufacturing · 5/28/2015 Restricted © cards PLM Solutions...

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