Technology Value Matrix 1H2015 Inventory Optimization

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    THE BOTTOM LINE

    This edition of the value matrix examines on-premise and cloud software vendors who

    provide inventory optimization (IO), applications that allow companies to minimize their

    inventory holdings while still ensuring enough stock on hand to maintain service and sales.

    IO software continues to evolve as vendors develop friendlier interfaces for users, provide

    more analytics, and start to apply artificial intelligence to these applications. Most vendors

    now provide multi-echelon (MEIO) solutions as standard functionality, thus allowing

    companies to adjust inventory holdings holistically across multiple locations in the supply

    chain. Leading vendors have begun using demand signals such as point of sales data as

    the replenishment input rather than sales orders. Although many vendors do have cloud-

    based offerings, there are still some well-known vendors who deliver solutions only as an

    on-premise applications.

    Many solutions provide business intelligence and analytical capabilities to spot problems

    and make smart strategic decisions. A couple of the leaders in this space have even begun

    applying machine intelligence and genetic algorithms to provide keener insights into

    inventory determinations. In addition, many vendors can model various what-if solutions

    that allow companies to gauge the ramifications before making changes to service levels.

    These tools provide the highest return for companies with complex supply chains with

    large stock holdings and multiple stocking locations. These tools are especially useful for

    companies setting granular safety levels for thousands of stock keeping units (SKUs)

    Although these tools allow companies to set policies for maintaining minimum inventory

    to support sales or part resupply, they still require extensive training in most cases for the

    user to gain the expertise to leverage the tool to its full extent.

    The challenge for vendors of inventory optimization applications will be to make these

    tools friendlier and easier to use. Many well-known vendors still dont offer a graphical

    user interface or a dashboard for tools. Still, in a dynamic global economy these tools can

    help a company minimize inventory, thus freeing working capital, while supporting sales or

    ensuring adequate parts inventory to maintain production or service uptime. These tools

    RESEARCH NOTE

    TECHNOLOGY VALUE MATRIX FIRST HALF 2015

    INVENTORY OPTIMIZATION

    Document P2

    January 2015

    ANALYST:

    James

    Cooke

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    are especially critical to success for retailers and consumer goods manufacturers who are

    struggling with omnichannel commerce.

    LEADERS

    Leaders in this first edition of the Matrix include, GAINSystems, One Network, Oracle, SAP,

    Terra Technology, and Tools Group,

    TOOLSGROUP

    ToolsGroup, based in Boston, focuses its MEIO application on mid-Tier and Fortune 500

    companies with large, complex supply chains. The inventory optimization (IO) tool is part

    of ToolsGroup Service Optimizer 99+ (SO99+) platform, which also has applications for

    demand forecasting, demand collaboration, demand sensing, production planning, and

    trade promotion optimization. ToolsGroup can link to a variety of platforms including

    IBM

    Tools Group

    Barloworld

    Smart Software

    Terra Technology

    Manhattan

    Blue Ridge

    SAP

    GA INSystems

    V anguard

    SAS

    Logility

    Infor

    JDA

    One NetworkOracle

    Usa

    bilit

    y

    Functionality

    Facilitator

    Expert

    Leader

    Core Provider

    Inventory Optimization software continues to evolve as vendors begin to use artificial intelligence to spot emerging trends to better balance stock keeping. Vendors are offering cloud-based solutions as well as on-premise applications. Usabililty remains a concern as most tools require extensive training on the part of the user to leverage the application to its fullest extent. Nucleus expects those investing in usability and cloud solutions to gain market share.

    SCM VALUE MATRIX 1H2015

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    those from SAP, JDA, and Oracle. Many of ToolsGroups customers come from demand-

    driven environments such as food and beverage, packaged goods, fashion, and

    pharmaceutical. The vendor also has a large base of customers in asset-intensive

    industries, such as bulk chemicals, and in manufacturing as the tool can handle bills-of

    material conversions back to raw materials while considering production capacities.

    The IO tool, which can accommodate a steady stream of demand signals, can assign

    different service targets to each individual stock keeping unit (SKUs) by location. It uses

    statistical demand and inventory models to balance stock upstream and downstream for

    global supply chain. The solution can either be installed on-site or delivered via the cloud.

    In fact, a number of the vendors customers do inventory target setting with the cloud

    version on a SaaS basis. A secure cloud-based portal allows users to upload data and

    retrieve inventory recommendations that are fed into the ERP system for execution.

    Based on conversations with users, Nucleus found the IO tool from ToolsGroup has a

    higher degree of functionality than most. For example, the software allows products with

    similar characteristics to be handled in the same optimization category. But what sets

    ToolsGroup apart from other vendors is its use of advanced computing technology.

    ToolsGroup has begun deploying machine learning, a type of artificial intelligence in which

    the software begins to make adjustments in this case for inventory based on its own

    interpretation of data inputs rather than following the dictates of programmed instructions

    in the application.

    GAINSYSTEMS

    The MEIO solution from GAINSystems, based in Chicago, uses proprietary algorithms to

    evaluate supply and demand variability to set inventory stock levels. GAINSystems (which

    stands for General Adaptive Inventory Solution Systems) creates a series of inventory and

    replenishment plans that take into account targeted customer service levels as well as

    maximum contribution to a companys profit margin. The software uses both sales orders

    and point-of-sale data to refresh service-level stocking by item and location. In

    conjunction with its inventory optimization application GAINSystems also provides

    complementary tools for demand planning and forecasting, sales, inventory and

    operations planning (SI&OP), and replenishment optimization. Those applications are

    used primarily by businesses in distribution, maintenance and repair, and manufacturers

    that have multi-echelon bills of material.

    The IO tool uses proprietary algorithms, including genetic ones, for inventory policy,

    service level, sourcing and network flow, and multi-echelon stocking. The software also

    tracks forecast error and adjusts buffer inventory according to the magnitude and timing

    of the forecast error. One unique feature of the IO tool is its ability to factor in order size

    variation into inventory holding calculations. Another feature is its ability to weigh the

    financial tradeoffs between expedited shipping for rapid replenishment versus the

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    inventory carrying costs for holding more buffer stock. The software is delivered both as

    an on-premise and cloud solution.

    GAINSystems claims that its IO software is faster to deploy than many competing ERP

    systems. Unlike many of the other vendors listed here, which sell their wares through

    consultants, GAINSystems markets its IO tool direct to companies. Nucleus found in talks

    with users that they gave this vendor high marks for usability and customer support.

    TERRA TECHNOLOGY

    Terra Technologys inventory tool determines minimum stock levels for each SKU at plants,

    distribution centers, and retail locations. Located in Norwalk, Conn., Terra Technology

    offers applications for demand sensing and transportation forecasting as well inventory

    optimization. Terra Technology has a strong presence in consumer packaged goods with

    such well-known companies as ConAgra Foods, General Mills, Kellogg, Kraft Foods,

    Mondelez, Procter & Gamble, and Unilever as customers for its solutions. Terra

    Technology describes its tool as MIO rather than MEIO as the inventory optimization

    across supply chain nodes includes store locations as well as those for plants and

    distribution centers.

    Terra Technologys customers often use demand signals such as point-of-sale information

    in addition to sales orders to drive replenishment. Based on stochastic technology, the IO

    tool can assess all classes of inventory holdings, including finished goods, raw materials,

    and work in progress. Terra Technologys software can be installed in-house or off-

    premise as a cloud solution. The software is sold with a traditional license or on a SaaS

    basis.

    Terra Technology provides analytics that can model different scenarios, using daily

    forecasts derived from demand signals. The analytics are time-phased and in-memory,

    covering all components of inventory. Nucleus found that customers with high demand

    volatility in competitive marketplaces favor its IO tool.

    SAP

    SAPs 2013 acquisition of SmartOPs provides the basis for two of the Walldorf, Germany-

    based ERP providers MEIO tools. The SmartOPs solution lives on as SAPs EIS (Enterprise

    Inventory and Service-Level Optimization) as well as in a new cloud solution called IBP-I,

    which stands for Integrated Business Planning for Inventory. IBP-I is part of the cloud suite

    of SAPs Integrated Business Planning solutions, which also encompasses applications for

    sales and operations planning, a control tower and supply. The solutions are designed to

    work together by exchanging near-real time data.

    Both of SAPs IO solutions uses stochastic algorithms to set specific inventor and service-

    levels for finished goods, work in process, and raw materials. They are designed to

    maximize efficiency of inventory and working capital based on the customer service level

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    goals set for items and locations. Along with analytics for demand, supply, and production

    uncertainty, the MEIO tool can perform what-if scenarios to evaluate alternative strategies.

    They can also set time-phased inventory policies for multi-tier manufacturing and

    distribution supply chains.

    The Integrated Business Planning solution is connected to SAPs Hana platform, designed

    to process high volumes of data in real time, including point of sale information. Nucleus

    found that many supply chain experts held SAPs MEIO tool in high regard for robustness.

    ONE NETWORK ENTERPRISES

    One Network Enterprises inventory optimization solution works in conjunction with its

    Real Time Value Network, a platform for trading partners in a supply chain to share

    demand signal information. Based in Dallas, One Network Enterprises has aimed its

    solutions on consumer goods manufacturers and retailers.

    The Intelligent Supply Solution matches the demand forecast against the inventory held by

    all trading partners to enable multi-tier inventory optimization. Because the system

    monitors demand, it can detect problems with inadequate stock, thus allowing planners,

    buyers and suppliers to resolve issues.

    Along with demand signals the software can factor in lead times, batch size and order

    policies in determining inventory targets. By using demand signals for the input, the

    system can reduce inventory holdings while improving in-stock availability to support

    sales. (Nucleus Research, o221 A closer look at One Network Enterprises, October 2014).

    ORACLE

    Oracle, based in Redwood Shores, Calif., furnishes an MEIO solution thats usually sold in

    conjunction with other applications from its ERP provider. Oracle Inventory Optimization

    is part of the Oracle Value Chain Planning suite and its designed to work with other

    supply chain management applications such as demand management, production

    scheduling, supply chain planning, and network optimization. Like other value planning

    applications, the IO can feed data into Oracles Advanced Planning Command Center, a

    dashboard for visualization of key metrics. The IO tool is offered as a cloud-based

    solution.

    The MEIO application uses stochastic optimization technology to determine the correct

    placement and amount of safety stock. When Oracle first developed its IO tool 15 years

    ago, the application was focused on high tech industries. In determining inventory by

    location in the supply chain, the IO tool factored in budget constraints, intermittent

    demand, segmentation policies, and fulfillment lead time, as well as pooling and

    postponement. Several years afterwards, Oracle expanded that focus to include asset

    maintenance and service parts planning, adding such functionality as the consideration for

    repair bills of material (BOM), sourcing, and service contracts. Recently, it has broadened

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    functionality to meet the needs of consumer goods manufacturers and hybrid

    manufacturers, which are companies that make products for a specific retail channel.

    Added functionality includes consideration for warehouse storage capacity, cycle stock,

    aggregate service levels, and analytics.

    One feature of the Oracle IO tool is its capability for calculating safety stock over different

    time periods as demand fluctuates. It can also factor in customer lead times to determine

    stocking location in a supply chain network. In addition, the tool can consider the lead

    times from using different modes of transportation in determining inventory and locations.

    Finally, the tool can create scenarios that allow companies to compare service levels

    against total costs as well as profitability for different customers.

    Nucleus has found that most users of Oracles IO tool opt for that solution as part of an

    overall deployment of the Oracle software suite. In fact, Oracle recommends that

    companies deploy its demand planning and supply planning solution before proceeding

    with inventory optimization. Its worth noting that the IO solution is well-suited for

    companies that have implemented a supply chain segmentation policy.

    EXPERTS

    Experts in this edition of the Matrix include IBM, JDA, Logility, and Manhattan.

    IBM

    The Inventory Analyst module combined with IBMs ILOG LogicNet Plus XE balances

    inventory levels at supply chain locations to maximize service levels while at the same time

    minimizing cost. The MEIO tool from Armonk, N.Y.-based IBM provides for global

    optimization of finished goods and work in progress inventory as well as raw materials.

    The solution combines mathematical modeling with a CPLEX optimization engine. It can

    consider such inputs for scenarios as product and facility data, demand data for

    combinations of customer, product and planning period, shelf life and fill rates, and

    historic and future planning periods. It can adjust inventory levels to meet fluctuations in

    demand. It also comes with analytics to help companies determine the correct inventory

    policies for business as well as set proper safety stock. IBM recently announced that a

    cloud-based beta version of the tool would be available on a SaaS basis.

    To maintain its edge in the marketplace IBM employs dedicated computer scientists who

    work on advancing optimization technology. Although the CPLEX engine is very robust,

    Nucleus has been told that users have to have a fair amount of inventory sophistication to

    take full advantage of the application.

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    JDA

    Inventory Optimization software is one of the supply chain management solutions offered

    by JDA Software, based in Scottsdale, Ariz. The MEIO software uses stochastic parameters

    to define stocking targets. It can adapt inventory policies and stocking strategies in

    response to varying market conditions, supply constraints, buying behavior, or customer

    requests. The tool can be delivered for both on-premise and cloud deployment.

    The solution uses sales orders to determine forecast error and to suggest segmentation

    strategies, providing an input for the IO tool. Once the inventory targets are generated,

    they are passed onto downstream systems like master planning that take those

    parameters to ensure that stock is maintained to the required level. The downstream

    systems like master planning take a look at existing inventory and incoming supply to

    determine what to order or manufacture. The IO tool then readjusts inventory parameters

    at regular intervals.

    The screens on the user interface displays various criteria such as inventory parameters for

    each item by location and time, inventory investment, holding costs, order costs, and

    expected service levels. The tool can also create additional reports for the user.

    MANHATTAN ASSOCIATES

    Atlanta-based Manhattan Associates offers Inventory Optimization software thats widely

    used in auto parts, pharmaceuticals, wholesale food distribution, and retailing. The on-

    premise MEIO application uses a statistical demand forecasting engine to determine

    replenishment both by location and SKU. The IO tool is one of the core applications in its

    SCOPE (Supply Chain Optimization, Planning through Execution) suite.

    Because of Manhattans emphasis on selling its software in the retail sector, the company

    has put a lot of development lately into adding features to the IO tool of particular interest

    to retailers. For instance, the tool can also adjust inventory policies to support a

    segmentation strategy. In the past year Manhattan has integrated its IO tool with its

    Distributed Order Management System, which is used by omnichannel retailers to

    determine whether to use a store or warehouse location to fill a web-placed order.

    The tool has advanced modeling capability to examine the impacts of strategy changes,

    such as safety stock simulation, order frequency modeling and modeling capabilities for

    investment, forward buys and opportunities. Although the IO tool comes with some basic

    analytics, users need to add the module Supply Chain Intelligence for additional reports.

    The software can also facilitate vendor managed inventory by giving trading partners

    access to inventory data so they can manage shipments and improve in-stock

    performance.

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    LOGILITY

    Logility, based in Atlanta furnishes MEIO software that uses advanced modeling

    techniques to balance resources and costs against service levels to set inventory levels.

    The tool Voyager Inventory Optimization is used for both tactical and strategic planning

    in such industries as chemicals, consumer goods, food and beverage, apparel, footwear,

    life sciences, durable goods, and high tech.

    Voyager Inventory Optimization provides visualization of the global network and inventory

    policies. It can create what-if scenarios to evaluate alternative supplier configurations,

    amounts of buffer stock, transportation movements, and product and part lead-time. It

    can also assess postponement strategies and SKU rationalization.

    It can be deployed on premise, in the cloud or as a hosted solution. Although available as

    a standalone application, Inventory Optimization is often deployed with other tools in the

    Logility Voyager Solutions suite.

    FACILITATORS

    The facilitators in this edition are Barloworld, Blue Ridge, and SAS.

    BARLOWORLD

    CAST from Barloworld Supply Chain Software now combines MEIO techniques with

    routing and scheduling optimization with the addition of new functionality from its new

    CAST Flow module (formerly called CINO Inventory Strategy). Barloworld Supply Chain

    Software is part of the Logistics Group, which is a unit of the South African Barloworld

    Group conglomerate. Barloworld Supply Chain Software has its global headquarters in

    West Midlands, United Kingdom and its U.S. offices near Chicago in Naperville, Ill. Along

    with an inventory tool Barloworlds Supply Chain Platform offers applications for supply

    chain design, demand planning, and transportation planning.

    The IO software directs stocking from the perspective of least cost to maintain service

    levels. It calculates inventory and replenishment requirements for every SKU at every node

    in the supply chain. Because the application also takes into shipment routing and sourcing

    in calculating replenishment, it can set inventory policies that allow for customer service

    target levels at the minimum cost. In addition to risk and constraint management, Cast

    Flow can also do supply planning, inventory simulation, flow path visibility and

    optimization, as well as cost, investment, and service balancing.

    One interesting feature for enhanced usability is the softwares drag and drop feature

    that allows supply chain planners to build the baseline for inventory. The software also

    can facilitate what-if scenarios and set safety stock using risk profiles. The solution, built

    on Microsoft Technology Platform, is available for both on-premise and cloud deployment.

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    BLUE RIDGE

    Blue Ridge, headquartered in Marietta, Ga., provides inventory optimization as a

    component of its cloud-based SaaS solution. Other modules in its Supply Chain Planning

    Suite include forecasting, planning, allocation, and replenishment. The MEIO solution

    aligns inventory levels with product availability and demand. Blue Ridge has focused its

    software to date on midsize retailers, and multiple industry verticals of wholesale

    distributors who want to manage their cycle and safety stock by SKU across multiple

    locations. The company also has a companion analytics application, offered as a

    standalone solution, thats deployed by major drug and fast-food chains.

    To determine safety stock levels the application uses both stochastic demand and causal

    demand (elements like promotions, social media chatter, or weather forecasts that prompt

    consumer buying). In the past year Blue Ridge has expanded its solution offering in

    demand planning, end-to-end collaborative supply chain planning, and allocation, thus

    giving the company an entre into fashion retail planning and allocation. In its newly

    released allocation module Blue Ridge can parse out inventory when the aggregate store

    demand for a specific SKU exceeds the supply on hand in the distribution center, thus

    ensuring that each store gets at least part of its stocking requirement. Blue Ridge also

    added a feature that allows for secondary sourcing in the event a key vendor cant supply

    an entire order.

    Blue Ridge can be integrated to such ERP platforms as Oracle, SAP, Infor, Epicor, and

    Microsoft Dynamics. Nucleus found that users gave Blue Ridge high marks for training

    and support.

    SAS

    SAS Institute, based in Cary, N.C., provides for inventory optimization in its Demand-Driven

    Planning and Optimization (DDPO) software. That application has five components or

    workbenches: demand signal analytics, forecast analyst workbench, new product

    forecasting, collaborative planning workbench, and an inventory optimization workbench.

    Because all five applications sit on a common data repository, they can readily share

    information among themselves. The data repository uses such types of information as

    point-of-sale data, shipments, sales orders, promotions and pricing. SAS focuses its DDPO

    software suite on the manufacturing, consumer product goods, and the retail and telecom

    sectors.

    The inventory optimization and replenishment algorithm, which uses stochastic

    technology, provides for single, dual or multi-echelon optimization by SKU level and

    location. It calculates inventory levels and replenishment policies based on user-specified

    constraints and inputs such as required lead times, costs, presentation levels, push- or

    pull-type supply chain, and targeted service levels. In the past year SAS had upgraded the

    usability by adding a web-based user interface and providing for seamless integration with

    its Forecast Analyst Workbench component for demand collaboration. Its also improved

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    functionality by boosting computer times to overcome retail data problems and by adding

    the ability to constrain variation when trending is observed.

    One interesting feature is an order suggestion system designed to assist buyers and

    planners in reviewing optimization of orders. SAS said this feature builds trust in the

    software such that the users can let the automated process suggest and promote order for

    regular products to the ERP system, allowing planners and buyers to focus on orders of

    products in short supply or those in promotion. Although the solution was developed as

    an on-premise solution, SAS does offer a hosting option.

    CORE PROVIDERS

    Core providers are Infor, Smart Software and Vanguard.

    INFOR

    Privately-held Infor based in New York City provides an MEIO Inventory Planning module

    complimenting their demand and supply chain planning solutions. Infor targets the

    application at such industries as wholesale distribution, after-market automotive,

    machinery and industrial equipment, and manufacturing in such areas as food and

    beverage, consumer products, specialty chemicals, and industrial equipment. Infor has

    plans to offer demand planning in the cloud early in 2015.

    The tool can set safety and target stock levels for product by location, taking into account

    such factors as product expiration date and seasonal variability. To calculate stocking

    levels the tool receives inputs from both demand and supply planning. Infors Demand

    Planning application feeds demand variances and accuracies into the IO tool while a

    supply planning application contributes lead-times, lead-time variability, replenishment

    cycles and other parameters. Earlier this year Infor upgraded the application to include

    demand sensing, and periodic item forecasting.

    The IO tool allows a company to redistribute inventory to meet specific service levels. It

    can assist a company with a segmentation strategy, reserving the highest levels of service

    to specific customers. The tool can perform what-if analysis, simulating the impact of

    lead-time reductions, service changes or alterations as well as model the expense of

    different scenarios. Despite the functionality for scenario modeling, Nucleus has found

    that users need a fair amount of training to take advantage of such features.

    SMART SOFTWARE

    With its headquarters in Belmont, Mass., Smart Software offers an inventory optimization

    tool along with others for sales and demand forecasting, intermittent demand planning,

    promotion planning and collaborative forecasting. Although Smart Software has

    customers in aerospace, automotive and transit, manufacturing, food and beverage, as

    well as pharmaceuticals, its solutions have gained traction among distribution companies

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    facing a just-in-time challenge for delivery. Another major customer group are

    organizations that use or deal in service parts as its forecasting solution assesses

    intermittent demand. The vendors software is available as both an on-premise installation

    as well as a SaaS option delivered from the cloud.

    The IO tool is designed to find the inventory sweet spot the minimal amount of safety

    stock required to meet the desired service level such that a company has no overstocking

    or understocking. Smart Software recently released Service Level-Driven Demand

    Planning (SLDP), which is designed to achieve service level targets within budgetary

    constraints while avoiding over-stock or under-stock situations. SLDP can model inventory

    optimization possibilities, helping supply chain executives to weight trade-offs in making

    stocking determinations. SLDP thus can determine the correct service level to use in

    setting up the inventory reorder point in the IO tool.

    Nucleus has found that Smart Softwares IO tool and other applications enjoy high favor

    with managers in operations, especially in distribution or transit services, who have less of

    a business need for an inventory optimization tool bundled into an enterprise-wide

    solution from an ERP vendor.

    VANGUARD

    Vanguard Software Corp. in Cary, N.C., offers forecasting and analytics tools. Its Inventory

    Optimization tool is part of the Vanguard Forecast Server product line. Besides inventory

    optimization, that suite includes software for sales forecasting, demand planning, financial

    forecasting, cash flow management, and sales and operations planning. While these

    products are sometimes integrated, the applications are licensed and sold separately. The

    applications can be deployed on-premise or through cloud access on a subscription basis.

    The inventory optimization tool is predicated on use of Vanguards forecasting solution.

    Its cloud-based application inventory optimization tool can consider such variables as fill

    rates, service-level goals, buying restrictions, demand seasonality, and financials. The

    solution can model demand including intermittent for new products and evaluate

    locations for optimal safety stock, reorder thresholds, and purchase quantities.

    The tool offers a web-based user interface that supports company-wide collaboration. In

    the past year Vanguard has increased the tools usability by simplifying the user interface

    and adding a systems administration dashboard. It has upgraded the functionality of its

    IO tool to include total inventory cost forecasting, a report writer, and an integrated batch

    job schedule and to offer Monte Carlo simulation.

    Although Vanguard has customers using its inventory solution, they generally use that

    application with the forecast solution. Because of the robustness of the forecast solution,

    which offers predictive analytics, Vanguard has had customers buy its software package

    only to use the forecast application with another IO tool.