TECHNOLOGY NEWS AGREEMENTSoldweb.cgcri.res.in/images/CGCRI-Technology-Portfolio.pdf · TECHNOLOGY...

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TECHNOLOGY NEWS AGREEMENTS Agreement for Manufacture of Plasma Spray Grade Hydroxyapatite Granules CSIR-Central Glass and Ceramic Research Institute, Kolkata has signed a licensing agreement on manufacture of plasma spray grade hydroxyapatite granules with M/s Orthotech, Valsad, Gujarat.Orthotech, an FDA, ISO 9001-2008 and ISO 13485-2003 certified company is registered in India under the Companies Act, 1956. The license has been granted to the party for utilization of the knowhow and selling the product in the country on non- exclusive basis for a period of three years. As per the agreement, CSIR-CGCRI shall arrange for the training of two qualified personnel of Orthotech on the implementation of the knowhow within a period of six months from the effective date of signing. CSIR-CGCRI will also handover the technology transfer document to Orthotech within seven months from the effective date. CSIR-CGCRI will provide the ethical clearance and related documents for aforesaid products. The total cost of the technology is Rs 20 lakhs plus services taxes. It may be added here that the same technology has also been transferred to M/s Emporis Implants and Surface Treatment, Navsar, Gujarat on similar terms and basis at a price of Rs 25 lakhs. The license has been granted to the Emporis for utilization of the knowhow and selling the product in the country on non-exclusive basis for a period of three years. Technology License Agreement for Low Melting High Sodium Glass Bead (SiBNa-23) to be used in Nuclear Waste Immobilization On November 15, 2016 CSIR signed an agreement with H&R Johnson (India), Mumbai for the grant of license by CSIR-CGCRI to H&RJ to utilize the know-how for the manufacture of ‘Low Melting High Sodium Glass Exchange of document with Orthotech officials

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TECHNOLOGY NEWS

AGREEMENTS

Agreement for Manufacture of Plasma Spray Grade Hydroxyapatite Granules

CSIR-Central Glass and Ceramic Research Institute, Kolkata has signed a licensing agreement on

manufacture of plasma spray grade hydroxyapatite granules with M/s Orthotech, Valsad, Gujarat.Orthotech, an FDA,

ISO 9001-2008 and ISO 13485-2003 certified company is registered in India under the Companies Act, 1956. The

license has been granted to the party for utilization of the knowhow and selling the product in the country on non-

exclusive basis for a period of three years. As per the agreement, CSIR-CGCRI shall arrange for the training of two

qualified personnel of Orthotech on the implementation of the knowhow within a period of six months from the

effective date of signing. CSIR-CGCRI will also handover the technology transfer document to Orthotech within

seven months from the effective date. CSIR-CGCRI will provide the ethical clearance and related documents for

aforesaid products. The total cost of the technology is Rs 20 lakhs plus services taxes.

It may be added here that the same technology has also been transferred to M/s Emporis Implants and Surface

Treatment, Navsar, Gujarat on similar terms and basis at a price of Rs 25 lakhs. The license has been granted to

the Emporis for utilization of the knowhow and selling the product in the country on non-exclusive basis for a period

of three years.

Technology License Agreement for Low Melting High Sodium Glass Bead (SiBNa-23) to be used in Nuclear

Waste Immobilization

On November 15, 2016 CSIR signed an agreement with H&R Johnson (India), Mumbai for the grant of

license by CSIR-CGCRI to H&RJ to utilize the know-how for the manufacture of ‘Low Melting High Sodium Glass

Exchange of document with Orthotech officials

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Bead (Si B Na-23)’ in India on non-exclusive basis and sell the product for a specified period. Under the agreement,

CSIR-CGCRI will hand over the technology transfer documents (TTD) to H&RJ within two months from the date of

signing and CSIR-CGCRI will, at the request of H&RJ, depute competent representatives to render assistance in

know-how implementation. Under the agreement the scope of the transfer of technology (TOT) is extendable under

certain conditions mutually beneficial to both the parties.

MOU for licensing know-how of manufacturing SiAlON based products

CSIR-CGCRI signed a MOU on July 06, 2016 with Dee Tech Ceramics Pvt Ltd, Mumbai, to grant license for

utilization of know-how pertaining to manufacturing of SiAlON based non-oxide ceramic products in India for two

years on exclusive basis. Under the MOU signed CSIR-CGCRI will undertake a know-how development project,

transfer the developed know-how with handing over the TTD and demonstrate the know-how to the representatives

of Dee Tech including arranging training for them for a specified period.

MoU with Glazing Society of India (GSI) for establishing testing and research capacities

for architectural glass, glazing products and its associated materials.

A Memorandum of Understanding (MoU) has been signed between Glazing Society of India

(GSI) and CSIR-Central Glass & Ceramic Research Institute on Nov. 21, 2016 for the

establishment of the Research and testing facility of architectural glass at CSIR-CGCRI, Kolkata.

The main objectives of this MoU is to establish testing and research capacities for

architectural glass, glazing products and its associated materials to support and facilitate the

implementation of National Building code (NBC) and Codes of Practices and product Standards

(set by Bureau of Indian Standards BIS, Government of India) as well as Energy Conservation

Building Code (ECBC) (set by the Bureau of Energy Efficiency (BEE) under the ministry of

Power, Government of India) and such other testing and certification programs for building

envelope products towards the safe, sustainable, energy efficient building envelope design,

products and services.Validity Period of MoU is 5 years from the date of its

signing/implementation.

Mutual Confidentiality Agreement

CSIR-CGCRI signed a Mutual Confidentiality Agreement on August 03, 2016, with EATON Technologies

Pvt Ltd, Pune, to establish or further business relationship between the parties necessitating disclosure to each

other certain sensitive information relating to Additive manufacturing for research and development.

MOU for development of Instrumented Smart Pantograph

CSIR-CGCRI signed a MOU for development of Instrumented Smart Pantograph on January 24, 2017 with

Stone India Ltd, a multi-product engineering company located in Kolkata, serving the Indian rail road industry for

over seven decades. The MOU was signed in presence of Dr V K Saraswat, Hon’ble Member, NITI Aayog during

his visit to the Institute.

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1 Specialty OpticalFibers

Optical FiberAmplifier / Laser,Supercontinuum Source

• Er-doped fiber for CATVand C-band optical amplifier• Non-Linear PhotonicCrystal Fiber (PCF)forSupercontinuum Source (500– 2200nm)• Double-clad Yb-dopedfiber for laser application @1 micron regime

Communication/ Defence/ MedicalElectronics/Imaging

Specialty Fibers produced in-house are already in use for making products/ devices (in collaboration with industrial partners), some of which are also marketed/ used commercially.

Multiple patents Director, CSIR-CGCRI/Dr. Ranjan Sen, Head,Fibre Optics &Photonics Division,CSIR-CGCRI, Kolkata

2 Er-doped FiberAmplifier (EDFA)

Cable-TV, Opticalcommunication system

Operating wavelength: 1530to 1565 nm (C-band)I/P Signal Power: - 10 to +3dBmO/P Signal Power: 23 dBm(max)Optical Gain: 20 to 30dBGain flatness: ± 0.5 dBNoise Figure: < 6 dB

Communication/ Defence

Commercialized product Patented Director, CSIR-CGCRI/Dr. Ranjan Sen, Head,Fibre Optics &Photonics Division,CSIR-CGCRI, Kolkata

3 All-fiber based Supercontinuum (SC) Light Source

Source forSpectroscopy, Confocal Microscopy, Medical imaging

Operating wavelength: 500to 2200nmO/P Power: 1.5 to 2.0 Watt

Communication/ Defence/ MedicalElectronics/Imaging

Ready for commercialization

Patent filed on specialtynonlinear microstructuredfiber (produced by CGCRI)which is the primecomponent for generatingsupercontinuum.

Director, CSIR-CGCRI/Dr. Ranjan Sen, Head,Fibre Optics &Photonics Division,CSIR-CGCRI, Kolkata

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4 Optical fiberBragg grating(FBG) basedsensors for smartinfrastructure and industrialprocess monitoring

Structural healthmonitoring andindustrial processcontrol

• Optical fiber based sensingdevices. • Free from electromagneticinterference.• Operable in harshenvironments whereconventional sensors areunusable• Can be used in distributedform i.e. over hundreds ofsensors in a single opticalfiber• Tiny sensors so easilyembeddable in structuresduring fabrication ofstructures leading todevelopment of intelligentinfrastructure

Prototypes of FBG based strain, temperature, pressure and vibration sensors have been developed along with the instruments for sensor signal demodulation. The sensors are deployed at user facility and performance evaluation is underway.

Patent filing under process Director, CSIR-CGCRI/Dr. Ranjan Sen, Head,Fibre Optics &Photonics Division,CSIR-CGCRI, Kolkata

5 Specialty Borosilicate GlassBead

Immobilization ofhigh levelradioactive liquidwaste containingradioisotopes

This involves technology ofmaking glass frits and beadsof specified compositionwith stringent propertiesdepending on the High LevelLiquid Waste (HLW)composition. The innovationhas brought paradigm shiftin the technology beingutilized for nuclear wasteimmobilization.

Nuclear WasteManagement

Commercialized product Patent filed Director, CSIR-CGCRI/Dr. Ranjan Sen, Head,Glass Division, CSIR-CGCRI, Kolkata

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6 High DensityRadiation Shielding WindowGlass for NuclearHot CellApplication

The following arethe mainapplication areasfor the productindigenously developed byCSIR-CGCRI• Nuclear Hot cell • X-ray room• Operationtheatre• Radiationtherapy room

• The technology on RSWglass development involvescullet making in 310 litrefractory pot, final meltingin 40 lit platinum pot, castingthrough bottom pouringtechnique (cast block size is425x425x130 mm3),annealing and finalprocessing. • With this pilot scalefacility, CGCRI has been ableto supply 20 MT of RSWGlass of different sizes toBARC/ DAE. Successfulattempt had also been madeto produce windows ofdimensions 550 × 550 × 50mm and 700 × 700 × 35 mmfrom the same melt sizethrough slumping techniquein order to increase theviewing area.• CSIR-CGCRI has perfectedthe new twin technologythrough completeindigenous effort, followingthe so-called “bottom-

Nuclear Safety Commercialized product Strategic technology/ notpatented

Director, CSIR-CGCRI/Dr. Ranjan Sen, Head,Glass Division, CSIR-CGCRI, Kolkata

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7 Low moisturecastable (45-75%Al2O3)

High temperature refractory insteel, cement,petrochemicals, thermal powerplants etc

• No special mixing required• Less inventory• Easy installation

Metallurgy Sector Commercialized product Director, CSIR-CGCRI, Kolkata

8 Mag-Chrome refractory aggregates fromfriable chromeore

Refractory forsteel ladle,copper smelter,cement rotarykiln

High corrosion resistanceHigh RUL

Metallurgy Sector Commercialized Patented Director, CSIR-CGCRI, Kolkata

9 Mullite refractoryaggregates fromBauxite

Refractory forBlast furnacestove, Bosh,Shuttle kilnlining, Rotarykiln, Tunnel kiln

Mullite aggregates frominferior quality Bauxites ofIndian origin

Metallurgy Sector Commercialized Patented Director, CSIR-CGCRI, Kolkata

10 Mag-Al spinelrefractory aggregates

Refractory forsteel ladle,burning zone ofcement rotarykiln

High corrosion resistanceHigh RULEco friendly alternative ofMag Chrome refractory

Infrasructure Industry Ready for commercialisation

Patented Director, CSIR-CGCRI, Kolkata

11 Lime refractory Refractory forAOD vessel forsecondary steelrefining, Rotarykiln

Thermodynamic stability athigh temperatureImproved hydrationresistanceHigh corrosion resistance atmoderate basicity

Industry Sector Ready for commercialisation

Multiple patents Director, CSIR-CGCRI, Kolkata

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12 70-90% Aluminacement freedense self flowingcastable

High temperature refractory forsteel, cement,petrochemicals, thermal powerplants etc

• Easy installation• Self-flow -no vibrationduring application• Less inventory• Quicker and controlledcold setting property

Industry Sector Commercialized Patented Director, CSIR-CGCRI, Kolkata

13 Orbital Eye BallImplant

Healthcare; Functional andcosmetic rehabilitation (inwhich implantedartificial eye canalmost exactlymimic that ofhealthy eye) ofhuge numbers ofailing one-eyedpatients in India

Light-weight, highly porous,integrated with the internaleye muscles, does notrequire any sclera (whitepart of the eye), less chancesof infection, permanentimplant, does not requireany revision surgery. Mimicsthe fellow eye movement.

Healthcare Industry(bio-materials)

Commercialized Patented Director, CSIR-CGCRI/Dr. V K Balla, Head,Bio Ceramics &Coatings Division, CSIR-CGCRI, Kolkata

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14 Manufacture ofplasma spraygrade hydroxyapatite (HAp) granules

Healthcare; mostsuitable forplasma spraycoating onmetallic stems orshells which arefurther used forTHR arthroplastyextensively. Thiscoating is alsowidely used ondental implantsas well.

Phase pure HAp withspherical shape, sizes can betailor-made depending onthe exact requirement.Freely flowable.Composition of HAp is as perASTM spec., cost-effective,affordable.

Healthcare Industry(bio-materials)

Commercialized Patented Director, CSIR-CGCRI/Dr. V K Balla, Head,Bio Ceramics &Coatings Division, CSIR-CGCRI, Kolkata

15 Ceramic biomedical implants (hipjoint prosthesis)

Healthcare; Totalhip replacement(THR) based onceramic headand polymeracetabular cup

Product is at per ISO spec.,low wear, suits Indianpatients, equivalent metallicimplants has been discardedworld-wide, ceramic THR isgaining importance, thushuge market potential, longservice life, Superior qualityimplant with better patientcompliance eliminatingchances of revision surgery

Healthcare Industry(bio-materials)

Commercialized Patented Director, CSIR-CGCRI/Dr. V K Balla, Head,Bio Ceramics &Coatings Division, CSIR-CGCRI, Kolkata

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16 Plasma sprayedhydroxyapatite coating onmetallic biomedical implants

Healthcare; Forcement-less fixation of hipstem and shell inTHR (total hipreplacement) surgery. Bioactive material hydroxyapatite isplasma spraycoated onmetallic stems orshells for thepurpose

Coating is done as per ASTMspec., high bonding strengthof the coating, controlledphase evolution, bettersurface properties, cement-less fixation, that is whythere is no requirement ofrevisions surgery, cost-effective, affordable.

Healthcare Industry(bio-materials)

Pilot Scale Patent filing under process Director, CSIR-CGCRI/Dr. V K Balla, Head,Bio Ceramics &Coatings Division, CSIR-CGCRI, Kolkata

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17 Bioactive glasscoating for dentalapplication

Healthcare; Bioactive glass/hydroxyapatite coating onmetallic toothroot part (totaldental implant)

Cement-less fixationcompared to the polymercement fixation of baremetallic dental implants andgives rise to manyadvantages that includeabsence of heat generationduring implantation, non-requirement of secondarysurgery to remove the bonecement after some time,faster bone resorption, etc.;more adherent bioactivecoating by using suitablebonding oxide, mechanicallystrong, adherent bioactivecoating on metallic implantsubstrates including titaniumand its alloys, novel recipe ofa suitable blend of oxides toproduce more chemicallyadherent bioactive glassycoating on surgical gradestainless steel, Co-Cr-Alloy,titanium and its alloy surfacein orthodontic application

Healthcare Industry(bio-materials)

Commercialized Patented Director, CSIR-CGCRI/Dr. V K Balla, Head,Bio Ceramics &Coatings Division, CSIR-CGCRI, Kolkata

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18 Synthetic bonegraft material

Porous scaffolds,granules, powders forbone development/ faster augmentation, dental filler,perodontic applications.

Superior osteo-conductive/inductive properties, mosteffective material whenapplied in case of bone lossdue surgery or trauma oraccident, frequent use inperiodontic applications, anyregular size, shape can befabricated and used, can beused with pharmaceuticaldrugs or growth-factors,freely flowable granules canalso be used for plasmaspray purposes, effective forintra-medullary bonedevelopment either. Thescaffolds would replace lostbone which otherwisesubstituted by analogous orautologous bones resultingadditional wounds andtransmission of AIDSinfections.

Healthcare Industry(bio-materials)

Commercialized Patented Director, CSIR-CGCRI/Dr. V K Balla, Head,Bio Ceramics &Coatings Division, CSIR-CGCRI, Kolkata

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19 A Process forPreparation ofPalladium membrane overCeramic Substrate forselective hydrogen separation

Palladium membrane system can beutilized efficiently in avariety ofindustrial processes. Theseprocesses involveseparation ofhydrogen fromfeed streamsproduced fromgasification, reforming orpetrochemical processes. Thishas beenidentified as apromising optionfor hydrogenproduction infuture powerproduction systems andindustrial chemical production

About Pd• Pd has extraordinarycapacity to adsorbHydrogen.• Pd particles are capableof absorbing 900 times itsvolume of hydrogen at RTand normal atmosphericpressure.• Hydrogen is uniquelysoluble in the bulk palladiumand is capable of dissociatinghydrogen into protons, thusforming palladium hydrides.About Pd membrane• Pd membrane deliverspure H2 as product from astream of mixed gas mixturecontaining hydrogen. Whenpalladium is used as amembrane for separation ofhydrogen from the mixedgas stream, selectivepermeation of hydrogenthrough the membraneoccurs by the process ofadsorption, dissolution anddiffusion processes at

Chemical Industry Laboratory Scale Patent filing under process Director, CSIR-CGCRI/Dr. S Dasgupta, Head,Ceramic MembraneDivision, CSIR-CGCRI,Kolkata

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20 Ceramic Membrane basedtechnology forremoval ofArsenic (includingthe process formedia preparation) andIron from groundwater

Removal of Iron,Arsenic andother suspendedand colloidalparticulate matter fromcontaminated groundwater

a) Simultaneous removal ofarsenic and iron from highlycontaminated ground waterfor producing sparklingquality drinking water (witharsenic content below theWHO recommended limit(As <0.01 ppm) andnegligible iron content (Fe<0.1 ppm).b) Excellent adsorptioncapacity of the media (7-8times higher than normallyused granular FerricHydroxide).c) Modular design withflexible production capacity(500 – 20000 LPD, 12 hoursoperation a day)d) Semi-automatic, user-friendly operating procedurecan be operated by even thefemale members of thecommunity.e) One time media additionin 3 – 6 months is sufficientfor 0.5 – 1 ppm arseniccontent in raw water and

Water treatmentCommunity Level

Complete Technologypackage up to 20000 LPDfor commercial Exploitation

Patented Director, CSIR-CGCRI/Mr. SwachchhaMajumdarPrincipal ScientistCeramic MembraneDivision, CSIR-CGCRI,Kolkata

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21 Ceramic membrane basedhigh capacitymodules forpretreatment ofturbid water

Removal suspended andcolloidal particulate matter fromRiver water forapplication aspretreatment final polishingstages such aReverse Osmosis

a) Scaled up capacity ofmodules.b) Plant capacity up to 1Lakh Litre per day, 12 Hrs.operation a dayc) Modular design in batteryarrayd) Semi-automatic, user-friendly operatingprocedure.e) Can be integrated withReverse Osmosis system.f) Scope of supplying qualitydrinking water at a muchlower cost

Water treatmentCommunity Level

Complete Technologypackage up to 100000 LPDfor commercial Exploitation

Not Patented Director, CSIR-CGCRI/Mr. SwachchhaMajumdarPrincipal ScientistCeramic MembraneDivision, CSIR-CGCRI,Kolkata

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22 Ceramic Membrane basedProcess forTreatment andRecycling ofTannery Effluent

The process mayhave potentialapplication in thetannery industrywhere largeamount of toxiceffluent isproduced havinghigh chemicaland biochemicaloxygen demand,suspended anddissolved solids,chromium, surfactants, etc.The ceramicmembrane basedprocess helps intreatment ofsuch effluent notonly for safedischarge in theenvironment, butalso for recyclingthe effluent intanning operations. Sincethe treatment

• Significant reduction ofturbid and suspendedorganic and inorganiccontaminants including toxiccomponents • Cost-effective and easy tooperate the system• The long shelf life ofceramic membranes,durability and low cost ofthe membrane modules andrelatively much lowermembrane fouling with easeof cleaning with less numberof cleaning cycle• Modular design withflexibility of scale-up• No requirement ofadditional chemical addition• Very low volume of sludgegeneration• Can be used as tertiarytreatment of tanneryeffluent prior to ReverseOsmosis treatment.

Leather Industry Technology demonstratedat commercial level

Not Patented Director, CSIR-CGCRI/Mr. SwachchhaMajumdarPrincipal ScientistCeramic MembraneDivision, CSIR-CGCRI,Kolkata

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23 Planar anode-supported solidoxide fuel cell

Intermediate temperature (750 – 800oC)energy conversion devices; stationary powerthrough renewable energy

• Single cells of dimension10 cm x 10 cm x 1.5 (± 0.05)mm is the standard size,custom size and shape is alsofeasible. • Operates in thetemperature range750–800°C; suitable forintermediate temperatureSOFC (IT-SOFC) stackapplication where metallicstack components can beused. • Hydrogen and/or reformednatural gas can be used asfuel and oxygen and/or aircan be used as oxidant.• The electrical poweroutput (peak) from each cellis in the range of 40 - 45 Wat an operating temperature800°C using H2 as fuel andO2 as oxidant• The single cells are thebuilding blocks of an SOFCpower pack and can be usedaccordingly.

Developed at laboratoryscale; ready for technologydemonstration and transfer

Multiple patents Director, CSIR-CGCRI/Dr. Rajendra N. Basu,Chief Scientist &Head, Fuel Cell & BatteryDivision, CSIR-CGCRI,Kolkata

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24 Moisture sensor( 5-95%RH)Moisture meter(5-100 ppmmoisture)

Moisture detection in anysystem orenvironment

ppm moisture detection intransformer oil useful forimproving the dielectricbreak down voltage oftransformer oil and aprocess of preparationthereof.

Laboratory Scale Director, CSIR-CGCRI/Dr. P Sujatha Devi,Principal Scientist &Head, Sensor & AcruatorDivision, CSIR-CGCRI,Kolkata

25 Optical qualityscratch resistanthard coatings onCR-39® ophthalmic lenses andrelated plastics

Coatings can beapplied onophthalmic lenses, cameralenses, opticaldevices andother relatedplastic productsof variousrefractive indexvalues

Simple process; low curingtemperature ( 95°C);excellent adhesion (class 5B;ASTM D3359), hardness(>6H; ASTM D 3363) anddurability. These types ofcoatings have potentialdemand in all over the globeincluding India; the demandis increasing day by day. Thecoatings can be applied ondifferent plastic substratesas mentioned above

Commercialized Patented Director, CSIR-CGCRI/Dr. Goutam De, ChiefScientist & Head, Nano StructuredMaterials Division,CSIR-CGCRI, Kolkata

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26 Highly transparent, scratch resistant,hard andprotective coatings onpolycarbonate (PC) sheets andrelated plastics

Coatings can beapplied onwindows inbuildings, automobiles andprotective panelsfor computerscreens, television setsand the like andother relatedplastic products

Simple process, low curingtemperature (~95°C)/UVcuring, excellent opticalquality, adhesion (class 5B;ASTM D3359), hardness (4H -~6H; ASTM D 3363) anddurability. These types ofcoatings have potentialdemand in all over theglobe; the demand potentialis increasing because PC isunbreakable and light inweight compare to glass.The coatings can also beapplied on other relatedplastics.

Lab scale up to a dimensionof 2 ft x 2 ft

Patented Director, CSIR-CGCRI/Dr. Goutam De, ChiefScientist & Head, Nano StructuredMaterials Division,CSIR-CGCRI, Kolkata