Technology initiates industrial revolutions people...
Transcript of Technology initiates industrial revolutions people...
Technology initiates industrial revolutions – people make them happen
Victoria Van Camp, CTO and President, Innovation and Business Development, AB SKF
© SKF Group
Creating value by comparing load ratings?
Basic Dynamic
Load Rating C
A world of reliable rotationThe undisputed leader in the bearing business
© SKF Group
• 5 years performance contract
• Revenue based on actual performance
Key decision factors
• Close relationship
• Documented conveyor data and knowledge
• Performance based
• Distributor involvement
• Fit-for use products and software
Performance at Zinkgruvan mineIoT, Monitoring, Lubrication system and Bearings
Benefits
•Less lubrication
•Correct Lubrication at the right time
•Significant maintenance cost reduction
•Environmental impact reduction
Benefits
•Less lubrication
•Correct Lubrication at the right time
•Significant maintenance cost reduction
•Environmental impact reduction
© SKF Group
Providing performance requires foresight
Product
& service
Application
knowhow
Customer
performance
Connected to customer
applications, SKF will
create and capture value
and deliver functionality
Connections include:• Condition monitoring
• Process data
• Failure statistics
• Integrated supply chain
Hindsight
Foresight
Insight
Cre
ate
cu
sto
me
r va
lue
Predictability becomes more important than longer life
© SKF Group
The P-F* curve
Time
Vib
ratio
n
Defect starts
Failure
Reaction time for maintenance planning
01/02/2019Slide 6
P-F: Potential failure – Functional failure
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Damage growth rate: remaining useful life
1 week? 1 year?
5 years?
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Example of vibration superimposed on visual spall
-31 -30 -29 -28 -27 -26 -25x [mm]
-15
-10
-5
0
5
10
15
20
25
0 h
3.5 h
8 h
26 h
26.2 h
1.18mm 1.68mm
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’Predictability is more important than Bearing Life’
’Longer L10 life’
’Predictability’
…and controlled failure mode
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What data is even relevant?
➢ ‘Domain knowledge’ = knowing your process
and machinery, and what makes sense
Do you need real-time signals from
sensors and control systems?
➢ Domain knowledge, again
Is the quality of the relevant data OK?
➢ Categorized, comparable and available
Are necessary IT systems compatible
and allowed to interact?
➢ IT security consequence analysis
‘We have so much data; we are now more confused’
© SKF Group
From data to decisions and actions
Collect Connect Detect Analyze Diagnose Prognose
Sensing / Hardware Analytics / Software
Data Information
Decisions
(Corrective) Actions
(Planned) Maintenance
Supply Chain
Rebuild
Re-engineer
Operational
Other Information
Sources
e.g.
Operational Data
© SKF Group
2017 2018 2019 and beyond
SKF Rotating equipment performance Technologies
SKF Enlight Centre
SKF QuickCollect & SKF DataCollect
Detect
Analyze
Diagnose
Prognose
SKF Mobile Solutions
SKF Online Solutions
SKF Software Solutions
Collect
Connect
SKF Machine Learning
DCS and ERP
Integration
Multilog IMx-8 IMx-1
Multilog IMx-T
Multilog IMx-S Multilog IMx-W
Multilog IMx-P
Multilog IMx-R
Multilog IMx-M
Multilog IMx-C
Multilog IMx-B
SKF @ptitude Analyst SKF @ptitude Observer
Today and before
SKF Microlog & Handheld products (non-connected)
Other Tools
’Fiber bearings’
Insight bearings
3rd Demonstrator (2015-2016): Jack-up rig gearboxes
GustoMSC
2nd Demonstrator (2015-2017): ArTEcoMarine ice thruster
consortium1st SKF
Demonstrator (2008-2012): Flowserve –Shell subsea screw
pump
Design verification and process optimization for oil&gas pumps, compressors and marine pods
Pilots:
Howden, UK – Compressors
Flowserve, IT – Pumps
Pilot:
Siemens, DE – Pods
• Bearings become Process Control instruments
• REP Technology leap: Control the process & prevent failures
• Scalable. Potential to make in “normal” SKF factory
• SKF partners with Telecom to digitalize rotating equipment
SKF Fibre Optic SensingSensing by Light alone
© SKF Group
Design Proactive Predictive Reactive
Protection Systems
Pro
cess P
erf
orm
ance
Detect progress
of failing components
Time (log)
Fibre Optic Sensing
Condition Monitoring
Remove causes of failures Prevent
Catastrophic failures
From monitoring bearings to taking control
Smart and flexible maintenance with SKF Insight™ Rail
© SKF Group
IMx-8
IMx-16
Data collection and data analysis will merge
Enlight
CollectInsight Next Gen.
(IMx-1)
Size: 1–2 cm
Cost < 100 Euro
MEMS = micro electro
mechanical system
End of 1980's
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Edge Computing enables true IoT
Cost
Technical
features
Size
© SKF Group
© SKF Group
Traditional Operator and Maintenance Inspection – Paper Based
Data entry
Planner
Maintenance planning and scheduling
Maintenance Team
Operator/
Maintenance
Inspector
?
?
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Big Data in your pocket: Enlight Collect/DataCollect
• Easy to use
• Portable
• Created with customer and
distributor in mind
• IoT before all Things have
Internet
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Maintenance
Operator
Operation Manager
SKF Remote Diagnostic Centre
Enlight Center
Supply Chain 4.0
Expert Backup
Smart Operator and Maintenance Inspection – Digital Based
Planner
SKF Data Collect Device
and wireless sensor
© SKF Group
The SKF Enlight Ecosystem
SKF Quick
Collect
Sensor
Data Collect app
SKF Quick
Collect
SKF Enlight CollectExpert Portable devices
On-line systems
Wireless systems
Remote Diagnostic Services
Insight Apps
Lubrication system
Grease Gun
SKF Enlight Centre
Alignment
• Action centre
• User views
• Dashboards
© SKF Group
SKF Enlight Software plugs in to user or partner
User operations control system (Honeywell, Siemens, GE,
Schneider, ABB, Fujitsu, ...)
Reliable rotation by SKF
© SKF Group
© SKF Group
Plant Benefits:✓ Reduce Cost / Ton ( EBITDA)
✓ Extend Machine Life
✓ Extend Shut-down Interval
✓ Reduce MRO Spend
✓ Increase Uptime & Production Throughput
SKF IIoT with VMI Integration Solution for SCCC
SCCC Cement Plant 3
Data Acquisition:• Rotating Equipment Vibration
• Process Data via DCS/TIS
• Routine Operator Inspection
• Machine Breakdown History
• Machine Maintenance History
• Root Cause Analysis
• Planned Maintenance Program
• Re-lubrication Schedule
• Machine Replacement Record
• Etc
Prognostics triggering operator &
maintenance demand
“Decide at which point that trigger
the action”
In Premises & Remote Diagnostic
Centre + Application Engineering
Analysis, Diagnostics & Improvements
Sensors & Process / SKF Machine Condition Monitoring
Operator & Maintenance Actions• Plant Process Control
• Maintenance Management System
• Work Planning & Scheduling
Spare Parts Supply Chain:• Just In Time Delivery
• Inventory Optimization
MRO Optimization
Machine and Operating
data transmittal
© SKF Group
Sven Wingquist Test CenterEUR 40m investment; biggest LSB test center in the world
1 February, 2019Slide 27
MSTR - dedicated to wind main shaft applications DDTR - dedicated to general bearing development
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What‘s happening in SWTC?
Simulation
Testing
Result
Result
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- Temperature
- Strain gauges
- DVST
- Vibration
- Sensorized rollers
…. More than 200 individual sensor channels
Sensors @ specimen
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Sensor roller – Selected capablities
Selected Highlights:• Load Sensing
Direct roller load measurement
Loaded zone detection
• Temperature
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Force radial (Measurement vs. Simulation)
300°60°
rotation
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Digitalization technologies and impact, Mining&Metals
Source: World Economic Forum ’Digital Transformation Initiative – Mining and Metals Industry’, January 2017
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• Cumulative economic value
• Mining: $189B
• Metals: $130B
• Representing some 3% of revenues and 9% of profits
• 95% of value come from a few technologies
• 1000 lives can be saved, and 45 000 injuries avoided
• However: 330 000 jobs will be lost due to increased productivity
• 200 000 from connected workers, 60 000 from autonomous vehicles and 40 000 from
smart sensors
Digitalization value in mining and metals, 2016-2025
Source: World Economic Forum ’Digital Transformation Initiative – Mining and Metals Industry’, January 2017
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How mature are these new technologies?
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Taking care of it
✓ Reengineering and
refurbishment- Redesign: don’t fail again
- Maintenance recommendation
- Bearing refurbishment
- Root cause analysis
✓ Field services
✓ Inventory management- Forecast bearing orders
- Vendor managed inventory
Turning products, data to information to customer value
User-tailored
visualization
✓ Actionable information- Service/maintenance scheduling
- Operation reliability
- Business KPI
Onboard and walk-by
monitoring technology
✓ Sensors, edge computing and
localized recommendations
Prognoses and
recommendations
✓ Automated analysis- Rotating equipment alerts
- Remote expert analysis
Bearings fit to use
✓ Engineered around your
conditions
© SKF Group
New business models require:
• New knowledge base
• Cross-functional ways of working
• Collaboration and partnerships previously
’impossible’
• World class relations- and contract management
• Channel partners = value chain partners
Rapidly changing and partly open technology
requires:
• Open early innovation with customers
• Maintained obsession with quality
• Cybersecurity is a must
Revolutions create big changes