Technologie H9A de STMicroelectronics - CMP: Circuits Multi … · 2018-02-02 · Technologie H9A...

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Technologie H9A de STMicroelectronics MPW opportunities for H9A and H9A-EH in Rousset Site STm Rousset Energy Harvesting team A. Di Giacomo 23/01/2014 CMP Users Meeting Paris

Transcript of Technologie H9A de STMicroelectronics - CMP: Circuits Multi … · 2018-02-02 · Technologie H9A...

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Technologie H9A de STMicroelectronics MPW opportunities for H9A and H9A-EH in Rousset Site

STm Rousset Energy Harvesting team

A. Di Giacomo

23/01/2014 CMP Users Meeting

Paris

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Presentation overview

• H9A Technology Remind

• Process overview

• Device offer

• Rousset Site

• Site presentation

• MPW Status

• H9A-EH and H9A-LN Technology options

• New components coming soon

• Hints for making profit of new add-ons

• Conclusion

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ST-HCMOS9A Process Overview Remind(1/2)

• Technology for mixed Digital / Analog / Energy management

• Based on HCMOS9 DRM with additional & specific features.

• Technology node 130nm (0.13 µm)

• Operating voltages: 1V2 GO1, 4V8 for GO2, 20V for HV with DGO option

• Single Gate Oxide (SGO) option also qualified. • No GO1 1V2 CMOS.

• Back-End specificity: • 4 Cu interconnect (M1 to M3 as H9; thick M4 ≡ H9 thick M6).

• 2 Al layers for MIM5 electrodes.

• 1 Alucap layer.

• 4 and 6 Al interconnect options available on demand

• 28 Photo levels for SGO process. • 3 levels 193nm (active, gate, CT) same levels as HCMOS9

• 27 masks (S/D N+ also used for N poly doping).

• 2 specific implant levels : NDRIFT & PDRIFT

ADG – EH Team CMP User Meeting 23-01-2014

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ST-HCMOS9A Process Overview Remind (2/2)

• Specific devices • N & P 20V Drift MOS with 85Å gate oxide.

• Bipolar transistors

• MIM 5fF capacitor.

• OTP anti-fuse (no additional mask).

• Key points • Different substrate from H9 but same as H7A (P- EPI on P+).

• B/S etch steps modified. Spike anneal modified.

• High tilt LDD implants (43° P31; 26° BF2) for HCI + Ioff performance.

• Modified borderless SiN recipe for data retention in FTPe cell.

• 5fF MIM Capacitance

• Tanox dielectric like (MIM5)

• Integrated after M4 in passivation.

• Specific Padopen etch.

• Nitride MIM also available (MIM2) , but recommendation is to use MIM5 for faster manufacturing

• PAD module

• PAD Alu thickness @ 12000Ang. (8800Ang for H9) to avoid M4 cracks under probing area.

ADG – EH Team CMP User Meeting 23-01-2014

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HCMOS9A : Device offer

• CMOS

– 4.8V CMOS (Gate Oxide = 8.5nm)

• HV MOS

– N+ Poly/ 8.5 nm

– N&P 8.5 nm Gate Oxide 20 V Drift MOS Extra masks : NDRIFT & PDRIFT

– N&P 8.5nm Gate oxide 10V Drift MOS

• Bipolar Transistors

– NPN Bipolar N+/ Pdrift/ NISO Extra mask : PDRIFT

– PNP

• Capacitor

– N+ Poly/ 8.5 nm Gate Oxide/ Nwell GO2

– MOM Capacitor

– Plate capacitor

– MIM5 Capacitor

ADG – EH Team CMP User Meeting 23-01-2014

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HCMOS9A : Device offer

• Resistor

– Unsalicided P+ Poly Resistor

– Unsalicided N+ Active Resistor

– Nwell GO2 under STI Resistor

– RHIPO Resistor

– Unsalicided RPLDD active resistor

• Diodes

– 20V Ndrift / Psub HV diode and 20V Pdrift / NISO HV diode Extra mask : PDRIFT

– 20V Schottky diode

– P+/Nwellgo2 and N+/Pwellgo2 GO2 diodes

• NVM

– OTP antifuse

– FTPe

ADG – EH Team CMP User Meeting 23-01-2014

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Le site de Rousset 7

ADG – EH Team CMP User Meeting 23-01-2014

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Salle blanche R8 : 8 800 m2

Superficie globale : 37 ha

Surface des bâtiments : 100 000 m²

Capacité de production actuelle : 7 800 plaquettes/semaine

Salle blanche EWS : 3 500 m2

Vue générale du site 8

ADG – EH Team CMP User Meeting 23-01-2014

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Our manufacturing unit

Production capacity in 2012 : 7.800 200 mm wafers per

week

335.000 wafers produced in 2012, 2 billion chips

About 12% of ST worldwide production

8.800 m² of clean room (class 1 à 1000)

More than 600 equipments

1.300 employees, 5 shifts, 7/7 – 24/24

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The manufacturing process Photolithography

Definition of the patterns

of the chips

Etching

Etching of the patterns defined

during photolithography step

Implant

Modification of electrical

characteristics

CMP

Chemical-mechanical

polishing of the active face

Diffusion

Diffusion, cleaning and annealing

BEOL

Interconnexion of the transistors

by metal or oxide deposition

300 to 400 steps 30 to 40 reentering loops

Cycle time = 8 weeks

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MPW Opportunities

• Lot start every 6 months: Coming Dates May 16th and November 14th 2014

• 2 MPW completed : Q1 and Q4 2013

• DK available through CMP Grenoble (under ST approval)

• EH Options coming soon !!!

• Next Runs Offer published on CMP Web Site

• Technology evolution for Energy Harvesting and MtM applications

• Special Focus for ULP/ULQC devices

• Full Compatibility guaranteed with H9A, options added by extra-masks

ADG – EH Team CMP User Meeting 23-01-2014

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ADG – EH Team CMP User Meeting 23-01-2014

EneHa project Q1 2013:

First Engineering Mask Set • First mask set for MtM engineering tests

• DLR (2 levels/mask), 3 additional masks respect to H9A

• Fully compatible with all H9A options

• Technology Options explored: • Transistors options

• Thermal and RF harvesting

• BEOL Switches (patents pending)

• SOI preparation

• Thermal ESPM macro cells

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ADG – EH Team CMP User Meeting 23-01-2014

BUSTER project Q4 2013:

ST Prototyping Mask Set • First mask set including CMP dies

• 2 Projects, 3 dies

• MLR (4 levels/mask), no additional masks respect to H9A

• EH experiments in scribe structures only

CMP

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H9A-EH: A dedicated technology

platform

NB: This platform will be available as prototyping foundry offer within the

«VIRTUAL FOUNDRY» program (managed by A. Di Giacomo) via the CMP

Grenoble (http://cmp.imag.fr/)

H9A – Energy Harvesting (EH, IoT, SmartPower)

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Tested New devices • NMOS ULQC New LVt/ULVt

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Device Characteristic BCD6S BCD8S BCD8AS H9A H9A-EH

N & P

Transistors

ULQC NMOS

Low Vt (~300mV)

ULVt –I ( ~150mV)

ULVt –II ( ~75mV)

Std H9A

Ioff/10

10x0.7 LVTN

Ioff (A/µm) vs Vt (V)

75mV

150mV 300mV

In DK

revision

Q114

ADG – EH Team CMP User Meeting 23-01-2014

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H9-EH Technology Targets

• ULP

• Comparable to H9A, optimizing GO2 x-tors

for 4V operation (EnFilm Battery)

• Versions for EnFilm100 (0 Threshold) and

USB ongoing.

• ULQC

• Target 1 decade better Ioff/ION vs.

H9A, @4V operation, on GO2

• Idem USB EnFilm100.

• VLVt

• Re-adapt ULVt CMOS from H9.

Target Vt at ~150mV, but offer technology

flavors depending on application

• Study disruptive approaches for cut-off

devices when not in operation (BEOL Switch)

1E-14

1E-13

1E-12

1E-11

1E-10

1E-09

1E-08

100 200 300 400 500 600 700

I OFF(A/µm)

ION (µA/µm)

ADG – EH Team CMP User Meeting 23-01-2014

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NEXT

• Provide Designers with actual structures to begin with

• Support from DK team for new devices generation, enabling

preliminary model and engineering design

• First release including EH components March 2014

• Additional test structures in EneHa-2 (May MPW)

• Full option qualification (ULVt, ULQC etc.)

• Zener diode and additional ULP structures

• Schottky diode low C

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ADG – EH Team CMP User Meeting 23-01-2014

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Let’s fix some Idea… An effective power management system for Autonomous Sensor nodes must

be able to:

1. Be Ultra-Low Power and Ultra-Low Leakage, in order to be compatible with

Duty Cycle operation with virtually zero energy loss

2. Be able to start-up from zero stored energy

3. Put the source in such condition to maximize its energy conversion

efficiency and be adaptive to environment change to keep a max

harvesting efficiency

4. Avoid any back-stream effect from storage or from load to source

5. Extract the max possible energy from the source to store and effectively

drive the load when the battery is charged

ADG – EH Team CMP User Meeting 23-01-2014

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CHARGE CTRL

OUTPUT

Power Management for Autonomous Systems

Technology Challenges

L

O

A

D

H

a

r

v

e

s

t

e

r

ESPM (Energy Storage & Pwr Mgmt)

STORAGE

Compare/

Gauge

• ULP

• ULVt

• Schottky Diodes

• MIM & discrete

Capa, Inductances

• ULQC

• Switches

• ULP

• Resistors Cold

S/Up Time Base

Rectifier

DC-DC

ZeroW

C/Off

ADG – EH Team CMP User Meeting 23-01-2014

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CHARGE

Power Management for Autonomous Systems

Technology Challenges

L

O

A

D

H

a

r

v

e

s

t

e

r

CTRL

STORAGE

OUTPUT

Harvest

Optimizer (MPPT, Ck,

Matching…)

• ULQC

• Switches

• ULP - Analog

• ULP - DIGITAL

• Variable cap

• OTP, Memories

Compare/

Gauge

ZeroW

C/Off

AC/DC

DC-DC Rectifier

Time Base

Cold

S/Up Time Base

Rectifier

DC-

DC

ZeroW

C/Off

• ULP

• ULVt

• Schottky Diodes

• MIM & discrete

Capa, Inductances

ESPM (Energy Storage & Pwr Mgmt)

ADG – EH Team CMP User Meeting 23-01-2014

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CHARGE

Power Management for Autonomous Systems

Technology Challenges

L

O

A

D

H

a

r

v

e

s

t

e

r

Cold

S/Up

DC-DC

CTRL

Rectifi

er

STORAGE

ZeroW

C/Off

Compare/

Gauge

ZeroW

C/Off

OUTPUT

Harvest

Optimizer (MPPT, Ck,

Matching…)

ZeroW

C/Off

DC-DC

Buffer (Voltage

Regulator,

current

booster,

matching…)

• ULP

• Resistors

• ULQC

• Switches

AC/DC

DC-DC Rectifier

Time Base

ESPM (Energy Storage & Pwr Mgmt)

ADG – EH Team CMP User Meeting 23-01-2014

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CHARGE

Power Management for Autonomous Systems

Technology Challenges

L

O

A

D

H

a

r

v

e

s

t

e

r

ESPM

CTRL

STORAGE

Compare/

Gauge

Ctrl

C/O

OUTPUT

Harvest

Optimizer (MPPT, Ck,

Matching…)

Load

C/O

DC-DC

Buffer (Voltage

Regulator,

current

booster,

matching…)

• ULQC

• Switches

• ULP - Analog

• ULP - DIGITAL

• Variable cap

• OTP, Memories

Cold

S/Up Time Base

Rectifier

DC-DC

Smart

C/O

AC/DC

DC-DC Rectifier

Time Base • ULP

• ULVt

• Schottky Diodes

• MIM & discrete

Capa, Inductances

ADG – EH Team CMP User Meeting 23-01-2014

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The Rousset’s Bet: Pairs… and Odds

1. Choose a Technology Platform for Autonomous Sensor’s Nodes

‘’Energy Storage & Power Management’’ SoC’s and share it with the

community of potential users

• Provide systems engineers with fair cost for accessing tailored silicon for

their application demonstrators

• Enable demonstrators because ‘’ST inside’’ and secure fidelity from

potential future customers

2. Improve the technology platform in order to be competitive

• Be pro-active vs. systems designers and chip designers request

• Set other foundries off competition bet on a platform enabling

thousands of different products rather than major runners

Many potential customers look at ST not only for silicon, but

also for design support

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ADG – EH Team CMP User Meeting 23-01-2014

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H9A – Low Noise

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Low Noise Process Option

• Dedicated process picture for impact on LN

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LFN spectrum measurement

ADG – EH Team CMP User Meeting 23-01-2014

Coming next:

Dedicated devices for additional flicker noise reduction

Extension to low Vt devices

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Conclusions early 2014 • H9A MPW available 2/Y in Rousset through CMP

• Dies already delivered to first customers Q4 2013

• H9A-EH evolutions are being inserted in next releases of DK and will

be open for external projects via the CMP

• The proposed Technology targets : Autonomous systems, Energy

Harvesting applications and Internet of Things (Nodes and Cyber

Physical System – Hub linked)

• All the above targets are Application driven. The H9A-EH platform is

forecast to open foundry services to external partners.

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Conclusions of CMP User

meeting 2013

Now you know everything

about Rousset H9A

ST and CMP need you!

ADG – EH Team CMP User Meeting 17-01-2013

Repetita Juvant!!

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Thank You 28

ADG – EH Team CMP User Meeting 23-01-2014

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•BACKUP SLIDES

ADG – EH Team CMP User Meeting 17-01-2013

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HCMOS9A : Process flow chart

Dedicated implant recipes

Dedicated implant recipes

Specific borderless Nitride

Specific patterning module for Drift MOS

Specific GO2 thickness

5fF MIM capacitance

Suppressed process steps/HCMOS9

•Via 3 to metal 5 suppression.

•GO1 gate oxidation and DGO photo and etch

•GO1 well and LDD photo and implants

ADG – EH Team CMP User Meeting 17-01-2013

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Focus on specific devices

• 20V P-DRIFT Transistor

• NPN Bipolar Transistor

• Non Volatile Memories (FTPe)

Use of Bipolar Transistor for command

NISO

Critical alignment between implant levels

Critical alignment between Siprot and S/D N levels

ADG – EH Team CMP User Meeting 17-01-2013

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5fF MIM

Capacitance 1/3

ADG – EH Team CMP User Meeting 17-01-2013