Technical training Knowledge leads to capability

2

Please contact us for any questions regarding technical training

via e-mail: [email protected]

via phone: +49 (0) 7940/123-8796

• The industry all-rounder When GEMÜ all-rounders join the company, they receive thorough general and application-specific basic training, which provides them with a proper introduction to the world of valves, measurement and control systems.

• The GEMÜ specialist Participants then develop into GEMÜ specialists through targeted higher-level application-specific product training.

• The GEMÜ expert Particularly experienced participants achieve expert status through additional intensive, industry‐specific technical training at the very highest level and by exchanging professional experiences within a group of experts.

Our position within plant design, plant engineering and plant operation is underpinned by our expert knowledge and professional consulting skills. Great importance is attached to a targeted understanding of the industry and to valves, measurement and control systems that have been intelligently adapted to the requirements of our customers. We are particularly committed to providing in-depth vocational training as a way of better addressing the stringent requirements of the market. It is with pleasure that we pass on our knowledge and experience to our customers, commercial partners and employees. Our wide range of practical business experiences gained over many years and our didactic core skills have been used to develop a pioneering training and learning system. It is a three-level system with a modular structure. It provides support to new entrants, people changing career and to experienced specialists. The training content is didactically structured according to subject so that the participants' technical knowledge is increased, further developed and maintained at a high level. According to their needs, the participants pass through up to three knowledge levels.A learning check with a final written exam enables learning success to be assessed promptly for all training courses and encourages participants to pay attention. Moreover, this allows gaps in knowledge to be quickly identified and specific corrective training to be initiated.

Training programme expanded to include online training coursesThe concept of online training courses has proved highly successful both in Germany and worldwide; many training courses therefore now take place online as standard. We have compressed the online training courses down to the essential content, to a maximum of four hours. Where there is demand from participants from different time zones, we adapt the training times for our international subsidiaries and customers to the respective local time. The fact that the training programme has been expanded to include online training is a valuable addition to the training we offer, since this type of training maintains the necessary distance required for COVID-19 measures, whilst also being time-efficient and saving on travel costs.

Strong together through knowledge The new three-level GEMÜ training system

3www.gemu-group.com

Table of contents

Strong together through knowledge The new three-level GEMÜ training system . . . . . . . . . . . . . . . 2

The GEMÜ training system from beginner to expert

All-rounder for basic principles and application technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Specialist for valves, measurement and control devices . . . . 4

Specialist for service and maintenance . . . . . . . . . . . . . . . . . . . 5

Expert for valves, measurement and control devices . . . . . . . 5

Trainers and experts for service and maintenance . . . . . . . . . 5

Basic principles of valve design

Basic module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Plastics technology in plant engineering . . . . . . . . . . . . . . . . . 7

Metal valves in plant construction . . . . . . . . . . . . . . . . . . . . . . . 8

Pipe connectors in plant engineering . . . . . . . . . . . . . . . . . . . . . 9

Surface technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Basic principles of application technology

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

High-purity applications, semiconductors, critical media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chemical, processing, water and environmental industries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Basic principles of measurement and control systems

Electronics, pneumatics and hydraulics . . . . . . . . . . . . . . . . . 14

Measurement variables and measurement principles in process engineering . . . . . . . . . . . . . . . . . . . . . . . 15

Control circuits, their design and function . . . . . . . . . . . . . . . 16

Basic principles of explosion protection

Measures, safety requirements and product labelling . . . . . 17

Product training in valve designs

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Single-use valve design for the biotechnology and pharmaceutical industries . . . . . . . . . . . . . . . . . . . . . . . . . 19

High purity, semiconductor, critical media . . . . . . . . . . . . . . . 20

Globe and diaphragm valves for the chemical, water and environmental industries . . . . . . . . . . . . . . . . . . . . . 21

Butterfly and ball valves for the chemical, water and environmental industries . . . . . . . . . . . . . . . . . . . . . 22

Automation components and accessories for linear valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pneumatic quarter turn actuators and automation components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Individual, upgrade, refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Product training in measurement and control systems

Measurement devices and measuring transducers . . . . . . . 26

Positioners for linear and quarter turn valves . . . . . . . . . . . . 27

Process controllers for linear and quarter turn valves . . . . . 28

Individual, upgrade, refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Electrical actuator design product training

Motorized linear actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Motorized quarter turn actuators . . . . . . . . . . . . . . . . . . . . . . . 31

Process solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Service training

Diaphragm valves for hygienic and sterile applications . . . . 33

Exclusive service training Diaphragm valves for hygienic and sterile applications . . . . 34

GEMÜ CleanStar diaphragm valves . . . . . . . . . . . . . . . . . . . . . 35

Globe valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Individual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Quarter turn valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Diaphragm valves for industrial applications . . . . . . . . . . . . . 39

GEMÜ FlareStar/TubeStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Assembly and commissioning of valve accessories . . . . . . . 41

Expert forum

Diaphragm technology, manufacture of dynamic seals . . . . 42

Trainer courses

Authorized service trainer for GEMÜ diaphragm valves . . . . 43

Service expert

Expert for servicing and maintenance of GEMÜ diaphragm valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Important information for participants . . . . . . . . . . . . . . 45 - 47

Worldwide presence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4

The GEMÜ training system from beginner to expert

All-rounder for basic principles and application technology

Thematic group Subject Index

Basic principles of valve design

Functional principles of valves Basic module GV0101GB

Plastics technology in plant engi-neering GV0102GB

Metal valves in plant construction GV0103GB

Pipe connectors in plant engineering GV0104GB

Surface technology GV0106GB

Basic principles of application technology

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries

GA1000GB

High purity, semiconductor, critical media GA2000GB

Chemical, processing, water and environmental industries GA3000GB

Basic principles of measurement and control sys-tems

Electronics, pneumatics and hydraulics GM0101GB

Measurement variables and measurement principles in process engineering

GM0102GB

Control circuits, their design and function GM0103GB

Basic principles of explosion protection

Explosion protection in plant engineering GV0105GB

Specialist for valves, measurement and control devices


Product training in valve designs

Biotechnology, pharmaceutical, foodstuffs and cosmetics industries PV1000GB

Single-use valve designs for the biotechnology and pharma-ceutical industries

PV1100GB

High purity, semiconductor, critical media PV2000GB

Globe and diaphragm valves for the chemical, processing, water and environmental industries

PV3000GB

Butterfly and ball valves for the chemical, processing, water and environmental industries

PV3001GB

Automation components and accessories for linear valves PV4000GB

Pneumatic quarter turn actuators and automation components PV4001GB

Individual, upgrade, refresh PV5000GB

Product training in measurement and control systems

Measurement devices and measuring transducers PM0101GB

Positioners for linear and quarter turn valves PM0201GB

Process controllers for linear and quarter turn valves PM0301GB

Individual, upgrade, refresh PM0501GB

Electrical actuator design product training

Motorized linear actuators PE1000GB

Motorized quarter turn actuators PE3000GB

Process solenoid valves PE2000GB

ExpertIntensive product-

and industry-specific technical training at the highest level.

Further training to become a service specialist.

SpecialistProduct training courses and qualifications

for service fitters.

All-rounderGeneral and application-specific basic training.

Basis for a proper introduction to the world of valves, measurement and control systems.

Selected training courses and content also available as online training.

ONLINE

AVAILABLE

AVAILABLE

5www.gemu-group.com

Specialist for service and maintenance


Service training

Qualified service fitter for diaphragm valves for hygienic and sterile applications

SM1001GB

Qualified service fitter for diaphragm valves for hygienic and sterile applications with VR training and introduction to Conexo

SM1002GB

Qualified service fitter for GEMÜ CleanStar diaphragm valves SM2001GB

Qualified service fitter for globe valves SM3001GB

Qualified service fitter for various/ other products SM5001GB

Qualified service fitter for elastomer butterfly valves SM3002GB

Qualified service fitter for diaphragm valves for industrial applications SM3003GB

Qualified service fitter for GEMÜ FlareStar/TubeStar SM2002GB

Qualified service fitter for assembly and commissioning of valve accessories

SM4001GB

Trainers and experts for service and maintenance


Trainer courses* Authorized trainer for GEMÜ diaphragm valve service fitters ST1001GB

Service expert Highly qualified contact person for service fitters ET1001GB

* For GEMÜ employees only

Expert for valves, measurement and control devices


Expert forum*Diaphragm technology: Materials, processing and manufacture of dynamic seals

ET0501GB


6

Module: In-person training course GV0101GB Article 88400680 Online training course GV0101ON Article 88722768

Training subject: Basic module: Functional principles of valves

Participant group: Suitable for all new GEMÜ employees and employees of distributors and customers.

Requirement for participation: Technical understanding

Knowledge level: All-rounder Attendance fee: EUR 240.00 | Online: EUR 120.00

Validity: Unlimited Duration of training: 1 day

Training content:

Learning objective: Participants are introduced to the world of valves and they acquire basic knowledge for further training. They develop the ability to select application-specific valves based on type.

Implementation: Theoretical training with visual aids

Training location: GEMÜ Germany, Ingelfingen-Criesbach, training room for service/technical training

Training time: 8 a.m. to 5 p.m.

Learning materials: Presentations, cut models, stationery The training content is provided in electronic format.

Testing: Written test; 10 questions, multiple-choice

Training content, duration and the training procedure are adapted to the online seminar. If you have any questions, simply contact us.

• Introduction to the subject of valves for process engineering and for the distribution of operating media

• Functional principles, how they work and technical differences• Process for selecting valves• Overview of common materials and connection options• Application examples• Terms and regulatory codes

Basic principles of valve design Basic module

ONLINE

AVAILABLE

AVAILABLE

7www.gemu-group.com


Training subject: Plastics technology in plant engineering

Participant group: Suitable for all new employees in the GEMÜ sales organization and for GEMÜ employees from other areas who are selected according to their future responsibilities. Also suitable for the employees of distributors and customers.

Requirement for participation: Basic principles of valve design – GV0101GB basic module or equivalent knowledge


Validity: Unlimited Duration of training: ½ day

Training content:

Learning objective: Participants are introduced to the world of plastics used in pipeline construction and they learn about the basic and special properties of plastics.



Training time: 8 a.m. to 12.30 p.m. or 1.30 p.m. to 6 p.m.




• Basic knowledge of the plastics used in plant engineering and valve design• Design and special features• Application-specific selection of plastics for valve bodies• Elastomers in sealing technology

Basic principles of valve design Plastics technology in plant engineering

ONLINE

AVAILABLE

AVAILABLE

8


Training subject: Metal valves in plant construction





Training content:

Learning objective: Participants are introduced to the world of metals used in pipeline construction and they learn about the basic and special properties of metals.







• Basic knowledge of the metals used in plant engineering and valve designs• Design and special features• Application-specific selection of metals for valve bodies

Basic principles of valve design Metal valves in plant construction

ONLINE

AVAILABLE

AVAILABLE

9www.gemu-group.com


Training subject: Pipe connectors in plant engineering




Validity: Unlimited Duration of training: ¾ day

Training content:

Learning objective: Participants are introduced to the world of pipe connectors and they learn about the basic and special properties of the connection types.







• Basic knowledge of the pipe connectors and valve connection types used in plant engineering and valve designs

• Design and special features• Application-specific selection of connections for valves

Basic principles of valve design Pipe connectors in plant engineering

ONLINE

AVAILABLE

AVAILABLE

10

Module: GV0106GB Article 88726711

Training subject: Surface technology


Requirement for participation: Basic training in metal valve designs

Knowledge level: All-rounder Attendance fee: EUR 180.00


Training content:

Learning objective: Participants learn basic knowledge about surface processing, which factors influence the surface, in which cases certain surfaces are selected and what happens if an unsuitable surface is used.



Training time: 8 a.m. to 2.30 p.m.

Learning materials: Presentations, cut models and functional model, stationery The training content is provided in electronic format.


• Definition of surface qualities • Consequences of unsuitable surfaces • Qualification of a surface • Surface treatment processes

Basic principles of valve design Surface technology

11www.gemu-group.com

Module: In-person training course GA1000GB Article 88400686 Online training course GA1000ON Article 88722762

Training subject: Application technology – biotechnology, pharmaceutical, foodstuffs and cosmetics industries


Requirement for participation: Basic principles of valve design – GV0101GB basic module, GV0103GB and GV0104GB learning modules



Training content:

Learning objective: Participants are introduced to the areas of application and they acquire application-specific basic knowledge.







• Basic knowledge of the areas of application in the biotechnology, pharmaceutical, foodstuffs, beverages and cosmetics industries

• Design and special features of plant design• Application-specific regulatory codes, terms, installation guidelines and

the valve designs in use are presented• Typical application examples are demonstrated and feasible solutions are

discussed

Basic principles of application technology Biotechnology, pharmaceutical, foodstuffs and cosmetics industries

ONLINE

AVAILABLE

AVAILABLE

12


Training subject: Application technology – high-purity applications, semiconductors, critical media


Requirement for participation: Basic principles of valve design – GV0101GB basic module, GV0102GB and GV0104GB learning modules



Training content:








• Basic knowledge of the areas of application – high-purity applications, semiconductors and critical media

• Design and special features of plant design• Application-specific regulatory codes, terms, installation guidelines and

the valve designs in use• Typical application examples are demonstrated and feasible solutions are

discussed

Basic principles of application technology High-purity applications, semiconductors, critical media

ONLINE

AVAILABLE

AVAILABLE



Training subject: Application technology – chemical, processing, water and environmental industries


Requirement for participation: Basic principles of valve design – GV0101GB basic module, GV0102GB, GV0103GB and GV0104GB learning modules



Training content:








• Basic knowledge of the areas of application in the chemical, processing, water and environmental industries

• Design and special features of plant design• Application-specific regulatory codes, terms, installation guidelines and the

valve designs in use• Typical application examples are demonstrated and feasible solutions are

discussed

Basic principles of application technology Chemical, processing, water and environmental industries

ONLINE

AVAILABLE

AVAILABLE

14

Module: In-person training course GM0101GB Article 88400691 Online training course GM0101ON Article 88722765

Training subject: Basic principles – electronics, pneumatics and hydraulics


Requirement for participation: Basic training in valve designs (GV0101GB – GV0104GB and GA1000GB – GA3000GB), but six months after the last GV training course at the earliest



Training content:

Learning objective: Participants are introduced to the world of measurement and control systems and they acquire basic knowledge for further training in measurement and control systems.




Learning materials: Presentations, stationery The training content is provided in electronic format.



• Introduction to measurement and control systems• Basic principles of electrical technology, hydraulics and pneumatics• Terms and symbols• Signal values and reference values• Visualisation of active and passive signal processing

Basic principles of measurement and control systems Electronics, pneumatics and hydraulics

ONLINE

AVAILABLE

AVAILABLE



Training subject: Measurement variables and measurement principles in process engineering


Requirement for participation: Basic training in measurement and control systems – GM0101GB basic module or equivalent knowledge



Training content:

Learning objective: Participants learn about all of the standard measurement variables and measuring methods in process engineering.

Implementation: Theoretical training with visual aids, functional model



Learning materials: Presentations, visual aids, stationery The training content is provided in electronic format.



• Measurement variables• Measuring methods for pressure, temperature and volumetric flow• Measuring methods for pH value, level and other process variables• Practical examples• Selected exercises

Basic principles of measurement and control systems Measurement variables and measurement principles in process engineering

ONLINE

AVAILABLE

AVAILABLE

16


Training subject: Control circuits, their design and function


Requirement for participation: Basic module in measurement and control systems – GM0101GB basic module and basic training in measurement and control systems – GM0102GB measurement principles or equivalent knowledge



Training content:

Learning objective: Participants learn about the standard control variants.

Implementation: Theoretical training with visual aids, functional model






• Position and process control• P, PI, PID behaviour• Cascade and drag control• Practical examples• Selected exercises

Basic principles of measurement and control systems Control circuits, their design and function

ONLINE

AVAILABLE

AVAILABLE



Training subject: Explosion protection in plant engineering


Requirement for participation: Technical understanding



Training content:

Learning objective: Participants gain an overview of the subjects related to explosion protection. They also learn how to interpret the labelling on products used in potentially explosive areas.







• Basics on what causes an explosion• Legal situation at a European and international level• Explosion protection measures and types of ignition protection• Product labelling for use in potentially explosive areas

Basic principles of explosion protection Measures, safety requirements and product labelling

ONLINE

AVAILABLE

AVAILABLE

18

Module: In-person training course PV1000GB Article 88400699 Online training course PV1000ON Article 88722773

Training subject: Biotechnology, pharmaceutical, foodstuffs and cosmetics industries


Requirement for participation: Basic training in valve design GV0101GB – GV0104GB, GA1000GB

Knowledge level: Specialist Attendance fee: EUR 240.00 | Online: EUR 120.00


Training content:

Learning objective: Participants gain an overview and detailed knowledge of the products within the applications.

Implementation: Theoretical training with visual aids and cut models, selected exercises



Learning materials: Presentations, visual aids, cut models and stationery. The training content is provided in electronic format.



• Overview of products in the biotechnology, pharmaceutical, foodstuffs and cosmetics industries

• Functional principles and product advantages • Application examples and operating conditions• Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve designs Biotechnology, pharmaceutical, foodstuffs and cosmetics industries

ONLINE

AVAILABLE

AVAILABLE


Product training in valve design Single-use valve design for the biotechnology and pharmaceutical industries


Training subject: Single-use valve designs for the biotechnology and pharmaceutical industries


Requirement for participation: Product training in valve design PV1000GB



Training content:

Learning objective: Participants gain an overview and detailed knowledge of the products within the applications


Training location: GEMÜ Germany, Ingelfingen, training room for service/technical training





• Application area and examples• Design and function of the product range and the valves• Competition and their equipment technology• Potential clientèle

ONLINE

AVAILABLE

AVAILABLE

20


Training subject: High purity, semiconductor, critical media


Requirement for participation: Basic training in valve design GV0101GB, GV0102GB, GV0104GB and GA2000GB



Training content:








• Overview of products in the high purity, semiconductor and critical media industries

• Functional principles and product advantages • Application examples and operating conditions• Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve designs High purity, semiconductor, critical media

ONLINE

AVAILABLE

AVAILABLE



Training subject: Globe and diaphragm valves for the chemical, processing, water and environmental industries


Requirement for participation: Basic training in valve design GV0101GB – GV0104GB and GA3000GB


Validity: Unlimited Duration of training: 2 days

Training content:








• Overview of linear valves for areas of application in the chemical, processing, water and environmental industries

• Functional principles and product advantages • Application examples and operating conditions • Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve design Globe and diaphragm valves for the chemical, water and environmental industries

ONLINE

AVAILABLE

AVAILABLE

22


Training subject: Butterfly and ball valves for the chemical, processing, water and environmental industries


Requirement for participation: Basic training in valve design GV0101GB – GV0104GB and GA3000GB


Validity: Unlimited Duration of training: 2 days

Training content:








• Overview of quarter turn valves for areas of application in the chemical, process-ing, water and environmental industries

• Functional principles and product advantages • Application examples and operating conditions • Exercises for selecting valves using datasheets• Market observation and competition

Product training in valve design Butterfly and ball valves for the chemical, water and environmental industries

ONLINE

AVAILABLE

AVAILABLE


Product training in valve designs Automation components and accessories for linear valves


Training subject: Automation components and accessories for linear valves


Requirement for participation: Product trainings about linear valves



Training content:

Learning objective: The participant gets to know the functions of various automation components and valve accessories and receives an overview of the products and their configuration options

Implementation: Theoretical training with visual aids for demonstrating functional models



Learning materials: Presentations, visual aids, functional models and stationery.



• Overview and function of accessories for linear valves such as stroke limiter, manual override and optical position indicators

• Overview and function of automation components such as electrical position indicators and combi switch boxes

• Exercises in accessory selection with data sheets • Exercises on the functional model for working methods and functional settings

ONLINE

AVAILABLE

AVAILABLE

24


Training subject: Pneumatic quarter turn actuators and automation components


Requirement for participation: Product trainings quarter turn valves



Training content:

Learning objective: The participant gets to know the functions of various automation components and valve accessories and receives an overview of the products and their configuration options

Implementation: Theoretical training with visual aids for demonstrating functional models



Learning materials: Presentations, visual aids, functional models and stationery.



• Overview and function of pneumatic quarter turn actuators• Overview and function of automation components for quarter turn valves• Exercises in accessory selection with data sheets • Exercises on the functional model for working methods and functional settings

Product training in valve designs Pneumatic quarter turn actuators and automation components

ONLINE

AVAILABLE

AVAILABLE


Product training in valve designs Individual, upgrade, refresh

Module: PV5000GB Article no.: 88400704

Training subject: Individual, upgrade, refresh


Requirement for participation: Product training in valve design PV1000GB, PV2000GB, PV3000GB or PV4000GB

Knowledge level: Specialist Attendance fee: EUR 120.00


Training content: Will be collated individually, in accordance with requirements report

Learning objective: Participants learn about new products and their competitive situation, thereby refreshing and broadening their existing knowledge

Implementation: Theoretical training with visual aids, cut models and selected exercises



Learning materials: Presentations, visual aids, functional models and stationery. The training content is provided in electronic format.

Testing: Written test; 10 questions (per subject scope)

26

Module: PM0101GB Article no.: 88400705

Training subject: Measurement devices and measuring transducers


Requirement for participation: Basic training in measurement and control systems, GM0101GB and GM0102GB basic training



Training content:


Implementation: Theoretical training with visual aids and functional model, selected exercises



Learning materials: Presentations, visual aids, functional model and stationery. The training content is provided in electronic format.


• Overview of products in the area of GEMÜ measurement devices for pressure, temperature, level and volume flow

• Functional principles and product advantages • Application examples and operating conditions• Practical exercises on the functional model• Market observation and competition

Product training in measurement and control systems Measurement devices and measuring transducers



Training subject: Positioners for linear and quarter turn valves


Requirement for participation: Product training in measurement and control systems – PM0101GB



Training content:







• Overview of products in the area of GEMÜ positioners for valves with linear and quarter turn actuator


Product training in measurement and control systems Positioners for linear and quarter turn valves

28


Training subject: Process controllers for linear and quarter turn valves


Requirement for participation: Product training in measurement and control systems – PM0101GB and PM0201GB



Training content:







• Overview of products in the GEMÜ process controller range for valves with linear and quarter turn actuators for controlling volume flow, pressure and temperature


Product training in measurement and control systems Process controllers for linear and quarter turn valves



Training subject: Individual, upgrade, refresh


Requirement for participation: Product training in measurement and control systems – PM0101GB to PM0301GB



Training content: Will be collated individually, in accordance with requirements report

Learning objective: Participants learn about new products and their competitive situation, thereby refreshing and broadening their existing knowledge.

Implementation: Theoretical training with visual aids, a functional model and selected exercises



Learning materials: Presentations, visual aids, functional models and stationery. The training content is provided in electronic format.

Testing: Written test; 10 questions

Product training in measurement and control systems Individual, upgrade, refresh

30

Electrical actuator design product training Motorized linear actuators

Module: PE1000GB Article 88726708

Training subject: Motorized linear actuators


Requirement for participation: Basic training in measurement and control systems, GM0101GB GM0102GB and GM0103GB basic training



Training content:


Implementation: Theoretical training with visual aids and functional model



Learning materials: Presentations, cut models and functional model, stationery. The training content is provided in electronic format.


• Definition and overview of motorized linear actuators• Product overview, application examples and operating conditions• Combination options across the functional principles of valves • Practical exercises on the functional model in terms of the ways of working and

functional settings


Electrical actuator design product training Motorized quarter turn actuators


Training subject: Motorized quarter turn actuators


Requirement for participation: Basic training in measurement and control systems, GM0101GB GM0102GB and GM0103GB basic training



Training content:


Implementation: Theoretical training with visual aids and functional model



Learning materials: Presentations, cut models and functional model, stationery. The training content is provided in electronic format.


• Definition and overview of motorized quarter turn actuators• Actuator principles for quarter turn valves• Product overview, application examples and operating conditions• Practical exercises on the functional model • Actuator design

32

Electrical actuator design product training Process solenoid valves


Training subject: Process solenoid valves


Requirement for participation: Basic training in valve designs GV0101GB – GV0104GB


Validity: Unlimited Duration of training: 2–3 hours

Training content:

Learning objective: Participants gain an overview and detailed knowledge of the basic principles of process solenoid valves and the products within the applications



Training time: 8 a.m. to 11 a.m.

Learning materials: Presentations, cut models, stationery. The training content is provided in electronic format.


• Properties and application of process solenoid valves• Design variants of process solenoid valves• Product overview, application examples and operating conditions


Module: SM1001GB Article no.: 88290729

Training subject: Qualified service fitter for diaphragm valves for hygienic and sterile applications

Participant group: Plant maintenance engineers and service fitters of plant operators and plant engineers, as well as service companies

Number of participants: 5–10 participants per group

Requirement for participation: Participants must have the skills of a technician

Knowledge level: Service fitter Attendance fee: EUR 120.00

Validity: Two years Duration of training: Approx. 3 h

Training content:

Learning objective: To perform safe service and repair work on GEMÜ diaphragm valves according to the relevant regulatory codes, e.g. GMP and FDA

Implementation: Workshop instruction with practical exercises, certificate as confirmation

Training location: GEMÜ Germany workshop, Ingelfingen-Criesbach, preferably directly at the customer's premises

Training time: Upon consultation

Learning materials: Functional models, samples, tools

Testing: Assessment by the trainer

• Replacing the shut off diaphragm and the valve actuator• Readjusting seal adjusters, stroke limiters, electrical position indicators

and control devices• Evaluating defective wearing parts

Service training Diaphragm valves for hygienic and sterile applications

Qualified service fitter

34


Training subject: Qualified service fitter for diaphragm valves for hygienic and sterile applications with VR training and introduction to Conexo


Number of participants: 1 to max. 2 participants



Validity: Two years Duration of training: Approx. 3–4 h

Training content:

Learning objective: To perform safe service and repair work on GEMÜ diaphragm valves according to the relevant regulatory codes, e.g. GMP and FDA

Implementation: Intensive workshop instruction with practical and virtual exercises, certificate as confirmation






and control devices• Evaluating defective wearing parts• Interactive training in a virtual plant• Carrying out valve maintenance with the Conexo app

Exclusive service training Diaphragm valves for hygienic and sterile applications


With virtual reality introduction to Conexo



Training subject: Qualified service fitter for GEMÜ CleanStar diaphragm valves





Validity: 2 years

Duration of training: Approx. 3 h

Training content:

Learning objective: Safe service and repair work on GEMÜ diaphragm valves for critical and high-purity media








Service training GEMÜ CleanStar diaphragm valves


36

Service training Globe valves


Training subject: Qualified service fitter for globe valves





Validity: 2 years


Training content:

Learning objective: Safe service and repair work on GEMÜ globe valves






• Replacing the seat seal and the valve actuator• Readjusting seal adjusters, stroke limiters,

electrical position indicators and control devices• Evaluating defective wearing parts



Service training Individual


Training subject: Qualified service fitter for various/other products





Validity: 2 years


Training content: By arrangement

Learning objective: Safe service and repair work on GEMÜ products







38

Service training Quarter turn valves


Training subject: Qualified service fitter for elastomer butterfly valves





Validity: 2 years


Training content:

Learning objective: Safe service and repair work on GEMÜ butterfly valves






• Replacing the liner and the valve actuator, installation notes• Readjusting seal adjusters, stroke limiters, electrical position indicators





Training subject: Qualified service fitter for diaphragm valves for industrial applications





Validity: 2 years


Training content:

Learning objective: Safe service and repair work on GEMÜ diaphragm valves






• Replacing the shut off diaphragm and the valve actuator• Readjusting seal adjusters, stroke limiters,

electrical position indicators and control devices• Evaluating defective wearing parts

Service training Diaphragm valves for industrial applications


40

Service training GEMÜ FlareStar/TubeStar



Training subject: Qualified service fitter for GEMÜ FlareStar/TubeStar Ultra pure PFA fitting and tubing system





Validity: 2 years


Training content:

Learning objective: Safe installation, service and repair work with GEMÜ PFA connection components






• Expert manufacture of PFA tube connections• Safe and durable connection of components• Evaluation of critical joints



Training subject: Qualified service fitter for assembly and commissioning of valve accessories





Validity: 2 years


Training content:

Learning objective: Safe service and repair work, configuration and initialization of GEMÜ valve accessories






• Expert installation and configuration of GEMÜ valve accessories

Service training Assembly and commissioning of valve accessories


42

Module: ET0501GB Article no.: 88559145

Training subject: Diaphragm technology: Materials, processing and manufacture of dynamic seals

Participant group: Selected, suitable GEMÜ employees from the national and international sales organization

Requirement for participation: Basic training and product training in diaphragm valves, technical understanding

Knowledge level: Expert Attendance fee: EUR 240.00

Validity: We recommend a refresher course every three years

Duration of training: 1 day

Training content:

Learning objective: Participants learn about the procedures and manufacturing processes and receive in-depth information about diaphragm materials

Implementation: Theoretical training with visual aids, guided company tour, confirmation by certificate

Training location: GEMÜ France/Intercarat


Learning materials: Presentations, visual aids, functional models, stationery


• Overview of the common diaphragm seal materials• Material-specific properties and applications• Validation, certificates, approvals• Getting to know the manufacturing process

Expert forum* Diaphragm technology, manufacture of dynamic seals




Module: ST1001GB Article no.: 88290731

Training subject: Authorized trainer for GEMÜ diaphragm valve service fitters

Participant group: Selected/suitable national and international GEMÜ employees only

Requirement for participation: Participants should be suitable as trainers for technical training and have the skills of an experienced technician.


Validity: Five years Duration of training: 1 day

Training content: Participants become capable of teaching and are authorized to teach service personnel. They can also guarantee that the people they teach are able to replace the shut off diaphragm and the valve actuator correctly.

Learning objective: To perform safe service and repair work on GEMÜ diaphragm valves according to the relevant regulatory codes, e.g. GMP and FDA. To increase the flexibility of employees towards those who use the product.

Implementation: Theoretical and practical training with practical exercises, workshop instruction with practical exercises



Learning materials: Presentations, hand-outs, functional models, sample tools. The training content is also provided in electronic format

Testing: Theory and practical test

Trainer course*

Authorized service trainer for GEMÜ diaphragm valves

44

Module: ET1001GB Article no.: 88599074

Training subject: Highly qualified contact person for service fitters



Requirement for participation: Participants should have experience and practical knowledge of inspection and plant maintenance, plus repairing diaphragm valves.


Validity: Owing to the potential for technical alterations, we recommend repeating the course at least every three years

Training content: Participants receive technical information about maintaining and repairing diaphragm valves and shut-off diaphragms, and about reinitializing accessories such as electrical position indicators and positioners.

Learning objective: Participants are trained to act as highly competent, professional and local contact persons for fitters and service technicians. They also learn how to assess whether wearing parts and spare parts have been replaced correctly on GEMÜ diaphragm valves or whether assembly errors have been made.

Implementation: Theoretical training and practical workshop

Training location: Normally at GEMÜ Germany in 74653 Ingelfingen-Criesbach, training room for service/technical training.

On-site upon request, where necessary and provided there is a sufficient number of participants


Learning materials: Presentations, hand-outs, functional models, samples and tools. Participants also receive the training content in electronic format.

Testing: Theory and practical test with certificate of participation

Service expert Expert for servicing and maintenance of GEMÜ diaphragm valves


Attendance feesParticipants who do not work for GEMÜ Germany must pay attendance fees. Those interested will be provided with a quotation in advance. Invoices are drawn up after the training has taken place.

Number of participantsThe minimum number of participants for any training course is five people. The maximum number of participants depends on the training course and is agreed on a case-by-case basis.

Start/finish of all-day training coursesAll-day training courses at GEMÜ in Ingelfingen-Criesbach start at 8 a.m. and finish at about 5 p.m. We welcome our external guests at our reception at 7.45 a.m. Training on Fridays finishes at 3 p.m. Depending on the learning module and the requirements, training may also finish at a later time.

Start/finish of half-day training coursesHalf-day training courses in the morning start at 8 a.m. and finish at 12.30 p.m. We welcome our external guests at our reception at 7.45 a.m. Half-day training courses in the afternoon start at 1.30 p.m. and finish at 6 p.m. We welcome our external guests at our reception at 1.15 p.m.

Where training courses are held outside GEMÜ Germany in Ingelfingen-Criesbach, the times when training courses start and finish are agreed on a case by case basis with the relevant organizer.

Visitor passes External participants must wear a visitor pass visibly during their stay at GEMÜ. We therefore ask our external training participants to report to our reception punctually.

Breaks and lunchOur guests on all-day training courses or half-day training courses, which follow each other, are invited to have lunch at our company cafeteria. Participants can have soft drinks and coffee during breaks. Where training courses are held outside the GEMÜ site at Ingelfingen in Germany, the organizer pays for the trainer's meals – the organizer clarifies whether participants' meals are included.

Training dates The training dates at GEMÜ Germany are always announced at the end of the year for the whole of the upcoming calendar year. They can be found on our website: www.gemu-group.com. Training dates for individual training courses or for on-site training courses are agreed directly with the trainee on a case by case basis.

Registration of participants External participants should contact their allocated GEMÜ sales advisor. They can also directly contact the GEMÜ Technical Training department directly: via e-mail: [email protected] or phone +49 (0) 7940 123 8796.

Travelling and overnight accommodation expensesExternal non-GEMÜ participants must pay for travelling and overnight accommodation expenses themselves. Where training courses are held outside the GEMÜ site at Ingelfin-gen in Germany, the organizer will cover the trainer's over-night accommodation and travel expenses.

Requirement for participationParticipants must have completed the preceding training levels or posses the relevant knowledge already. Please refer to the "Requirement for participation" line in the description of our training modules.

GEMÜ reserves the right to deny participation in its training courses.

Important information for participants

46

Certificates and confirmations of participation in a courseAll participants of training courses receive a certificate of participation after completing a training course.

Extending training course validityPlease note that the validity of our service training is limited to a set period.

Your opinion is important to usParticipants are asked to provide a written assessment of all training courses and speakers after every training course. This forms the basis for continuously optimizing our training courses and improving our trainers in a goal-oriented way.

OrganizationYou can contact our central training organization via e-mail: [email protected] or phone +49 (0) 7940 123 8796

Markus Hammel

Sven Stellberg

Marcel Glück

Robert Schmuck

Ralph Kroupa

Jessica Donner


Schlosshotel IngelfingenWeinmanufaktur Ingelfinger FassSchlossstraße 13 and 14 74653 Ingelfingen, Germany Phone 07940 I [email protected] www.schloss-hotel-ingelfingen.de

Hot food is served at the following times: Mon–Sun, noon–1.30 p.m. and 6 p.m.–9.45 p.m.Sun and bank holidays until 9 p.m.Winery opening hours: Wen–Fri, 3 p.m.–7 p.m., Sat, 10 a.m.–2 p.m.or by prior arrangement

A COMPANY OF THE GEMÜ GROUP

Our guests are our top priority. Sit back and enjoy the attentive service of our restaurant, the hotel bar (with SKY Sport) or the peace and quiet of the terrace.

Held in the winery or the unique Ingelfinger Fass, celebratory oc-casions and indulgent wine events are transformed into an unforgettable experience. Be inspired by selected wines from our winery that are rich in character.

Winewith great Unwind L E T U S S P O I L Y O U

DISCOVER

OUR

WINERY

Headquarters in Ingelfingen-Criesbach

GEMÜ Gebrüder Müller Apparatebau GmbH & Co. KG (headquarters) Fritz-Müller-Straße 6–8 · 74653 Ingelfingen-Criesbach, Germany Tel.: +49 (0) 7940 1230 · Fax: +49 (0) 7940 123 192

GEMÜ Dome Fritz Müller-Platz 1 · 74676 Niedernhall-Waldzimmern, Germany Tel.: +49 (0) 7940 1230 · Fax: +49 (0) 7940 123 192

GEMÜ European Production and Logistics Centre (PLZ) Günther-Ziehl-Straße 4 · 74635 Kupferzell, Germany · Tel.: +49 (0) 7940 1230 · Fax: +49 (0) 7940 123 192

Schlosshotel Ingelfingen Schlossstraße 14 · 74653 Ingelfingen, Germany · Tel.: +49 (0) 7940 91 650 · Fax: +49 (0) 7940 9165 50

Nürnberg

Heilbronn

Mannheim

Künzelsau

Würzburg

Stuttgart

München

Erfurt

Düsseldorf

Dresden

Magdeburg

Potsdam

Berlin

Hannover

Bremen

Bremerhaven

Hamburg Schwerin

Kiel

Ingelfingen

Dire

ctio

nBa

d M

erge

nthe

im

Dire

ctio

n A6

Exit

42(K

upfe

rzel

l)

Künzelsau

Niedernhall

Wald-zimmern

Criesbach

Waldenburg

Kupferzell

GEMÜheadquarters

The barrelof Ingelfingen

The gatekeepershouse

SchlosshotelIngelfingen(Castle hotel)

GEMÜ Dome

GEMÜ PLZHeilbronn

Schwäbisch Hall

Nürnberg

Exit 42(Kupferzell)

48

AUSTRALIAGEMÜ Australia Pty. LtdUnit 4 - 8/10 Yandina RoadWest Gosford, NSW 2250Phone: +61-2-43 23 44 93Fax: +61-2-43 23 44 [email protected]

AUSTRIAGEMÜ GmbHEuroparing F13 4012345 Brunn am GebirgePhone: +43 2236 30 43 45-0Fax:+43 2236 30 43 [email protected]

BELGIUMGEMÜ Valves bv/srlKoning Albert 1 laan, 64 1780 WemmelPhone: +32 2 702 09 00Fax: +32 2 705 55 [email protected]

BRAZIL / SOUTH AMERICA

GEMÜ Indústria de ProdutosPlásticos e Metalúrgicos Ltda.Rue Marechal Hermes, 114183.065-000 São José dos PinhaisParanáPhone: +55-41-33 82 24 25Fax: +55-41-33 82 35 [email protected]

CANADAGEMÜ Valves Canada Inc.2572 Daniel-Johnson BoulevardLaval, QuebecH7T 2R8Phone: +1-450-902-2690Fax: +1-404-3 44 [email protected]

CHINA GEMÜ Valves (China) Co., LtdNo.518, North Hengshahe Road Minhang District, 201108 ShanghaiPhone: +86-21-2409 [email protected]

DENMARKGEMÜ ApSBrydehusvej 13, 22750 BallerupPhone: +45 70 222 [email protected]

FRANCEGEMÜ S.A.S1 Rue Jean Bugatti67120 DuppigheimPhone: +33-3 88 48 21 [email protected]

INTERCARAT1 Rue Jean Bugatti67120 DuppigheimPhone: +33-3 88 48 21 [email protected]

GERMANYGEMÜ Gebr. Müller GmbH & Co. KGFritz-Müller-Straße 6 - 874653 Ingelfingen-CriesbachPostfach 3074665 Ingelfingen-Criesbach

Phone: +49 (0)7940-12 30Fax: +49 (0)7940-12 31 92 (Domestic) Fax: +49 (0)7940-12 32 24 (Export)[email protected]

Inevvo solutions GmbH & Co. KGFritz-Müller-Platz 174676 Niedernhall-WaldzimmernPhone: +49 (0)7940-12 38 [email protected]

GREAT BRITAIN GEMÜ Valves Ltd.10 Olympic WayBirchwood, WarringtonWA2 0YLPhone:+44-19 25-82 40 44Fax:+44-19 25-82 80 [email protected]

HONG KONGGEMÜ (Hong Kong) Co., Ltd.Room 2015, Tower B, Regent Centre, 70 TA Chuen Ping StreetKwai Chung, N.T., Hong KongP.R. ChinaPhone: +852 6873 8280Fax: +852 6873 [email protected]

INDIAGEMÜ Branch Office India637 Building, Office No. 101 & 104, 1st Floor,Gulbai Tekra 2nd Lane, Near Panchvati,Ahmedabad - 380006, GujaratPhone: +91-79-6134 4423Fax: [email protected]

INDONESIAGEMU Valves Pte Ltd(Indonesia Representative Office)Rukan Mangga Dua SquareBlock F17, 2nd FloorJl. Gunung Sahari Raya No. 1Jakarta Utara 14420Phone: +62 (21) - 6231 0035Fax +62 (21) - 2907 [email protected]

IRELANDGEMÜ Ireland Ltd15 Eastgate DriveEastgate Business ParkLittle IslandCo. CorkPhone: +353 (0)21 4232023Fax: +353 (0)21 [email protected]

ITALYGEMÜ S.r.l.Via Giovanni Gentile, 320157 MilanoPhone: +39-02-40044080Fax: [email protected]

JAPANGEMÜ Japan Co., Ltd.2-5-6, Aoi, Higashi-ku, Nagoya, Aichi, 461-0004Phone: +81-52-936-2311Fax: [email protected]

MALAYSIAGEMU VALVES MALAYSIA SDN. BHD.D-2-01, Capital 4,Oasis SquareNo. 2, Jalan PJU 1A/7AAra Damansara47301 Petaling JayaSelangor Darul EhsanPhone: +(603)- 7832 7640Fax: +(603)- 7832 [email protected]

MEXICOGEMU Valvulas S.A. de C.V.German Centre, Av. Santa Fe No. 170 – OF. 5-1-05Col. Lomas de Santa Fe, Del. Alvaro Obregon01210 Mexico, D.F.Phone: +52 55 7090 4161 +52 55 7090 4179

RUSSIA OOO „GEMÜ GmbH“Uliza Shipilovskaya, 28A 115563, MoskauPhone: +7(495) 662-58-35Fax: +7(495) [email protected]

SINGAPOREGEMÜ Valves PTE. LTD.25 International Business ParkGerman Centre #03-73/75Singapore 609916Phone: +65-65 62 76 40Fax: +65-65 62 76 [email protected]

SOUTH AFRICA GEMÜ Valves Africa Pty. LtdCnr Olympic Duel Avenue And Angus Cresent,Northlands Business Park (Stand 379),New Market RoadRandburgPhone: +27 11 462 7795Fax: +27 11 462 [email protected]

SWEDENGEMÜ Armatur ABHeljesvägen 8437 36 LindomePhone: [email protected]

SWITZERLANDGEMÜ GmbH Seetalstr. 2106032 EmmenPhone: +41-41-7 99 05 05Fax: +41-41-7 99 05 [email protected]

GEMÜ Vertriebs AGLettenstrasse 36343 RotkreuzPhone: +41-41-7 99 05 55Fax: +41-41-7 99 05 [email protected]

TAIWANGEMÜ Taiwan Ltd.9F.-5, No.8, Ziqiang S. Rd.Zhubei CityHsinchu County 302, Taiwan (R.O.C.)Phone: +886-3-550-7265Fax: [email protected]

UNITED STATESGEMÜ Valves Inc.3800 Camp Creek ParkwaySuite 120, Building 2600Atlanta, Georgia 30331Phone: +1-678-5 53 34 00Fax: +1-404-3 44 93 [email protected]

In addition to these subsidiaries, GEMÜ has a global partner network.

Contact details:www.gemu-group.com/en_GB/kontakte/

GEMÜ Manufacturing siteGEMÜ Produktionsstandort

GEMÜ SubsidiaryGEMÜ Tochtergesellschaft

GEMÜ manufacturing site

GEMÜ subsidiary

Worldwide presence

www.gemu-group.com

GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6–8 · 74653 Ingelfingen-Criesbach, Germany Phone +49 (0) 7940 123 0 · [email protected] Su

bjec

t to

alte

ratio

n · 1

1/20

20 ·

8830

4951

Technical training Knowledge leads to capability

Documents

Transcript of Technical training Knowledge leads to capability