TECHNICAL SPECIFICATION

RH 1800-W – DRIVE OVER RECEPTION HOPPER

THE POWER TO MOVE MATERIALS

RH 1800 - W – RECEPTION HOPPER

The RH 1800 – W Bulk Reception Hopper is designed to accept bulk material from Trucks/Bulkers. Telestacks

Reception Hopper Range is designed to be loaded directly from trucks and can receive up to 20m3 payload. The

machine can be loaded via bottom discharge trucks with clam shell openings. The hopper can also be fed by Front

End Loaders with a bucket volume of up to 8m3 pay load. When Loading with Front End Loader the hopper sides

are hydraulically raised and fixed in a vertical position. The machine can feed auxiliary equipment, reclaim on to

other conveyors, directly load ships, trucks, rail wagons etc. Since the Reception Feeder is wheel mounted the unit

has excellent mobility on site and will eliminate double handling of material, which ultimately reduces overall costs

for operator.

Our solutions offer the most efficient method of

transferring bulk material from trucks, rail wagons, wheel

loaders or discharging grab cranes to auxiliary

equipment in a range of applications and industries. The

range offers greater flexibility and mobility then fixed

infrastructures while maintaining performance and

minimising any civil requirements.

Eliminate Double Handling of Material

Various Designs to suit a wide range of

applications

Over 10 years’ experience supplying Telestack

Bulk Reception Solutions

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RH – TYPICAL APPLICATIONS

Drive over Truck Unloading

Mobile reclaim hopper feeding overland conveyor / stacker.

Rail wagon loading.

Feeding other conveyors to stack or barge / ship load material

Directly from wheel loaders, grabs and excavators

Direct loading from tipping road trucks, walking floor trailers etc.

Used in Port stockyards, primarily to feed ship-loading equipment

Can be used to load small vessels directly

Ship-unloading, directly from vessel cranes and mobile harbour equipment

Loading vessels and barges, directly from wheel loaders or grab cranes

Feeding directly into other Telestack equipment

Feeding fixed equipment

Reclaiming and discharging onto overland conveyor systems

Mobile bulk reception hopper, feeding onto Stacker/Re-claimer belt

RH – WHY USE MOBILE?

The use of mobile truck unloading systems is ever

expanding globally. The innovative nature of the

Telestack range means operators have the

ultimate flexible solution for handling bulk

material. The Telestack range offers many benefits

to your operation including:

Increased mobility increases flexibility

when handling your bulk material

No civil construction or planning

permissions required

Lower CapEx investment when compared

to fixed infrastructure & mobile harbour

cranes

Environmental considerations – integrated

dust extraction & containment systems

Ideal for muliti–cargo berths when

handling dry bulk/containers/break bulk

Perfect investment for stevedoring

companies ensuring lower costs per

tonne

Multi-functional equipment – same units

for ship-loading/ship-unloading, stacking

& reclaiming

4 THE POWER TO MOVE MATERIALS

TITAN – THROUGHPUT EXPLAINED

Cycle Timing

Cycle timing will define the throughput of any Titan feeder. The throughput of your system will be calculated based

on: The total payload of the discharging truck and the total cycle time needed to discharge the load.

This calculation will then give the approximate total tonnes per hour through the system. A sample cycle time is

displayed below:

1. The first truck will line up and approach the ramps of the machine.

2. The truck will drive over the ramps and will come to a stop leaving the tipping gate directly inline with the

stopping position.

3. The back ramp door is then raised to create a hopper area for the truck to discharge. The truck body will

raise 30-70% and discharge the initial surge into the reception hopper. As this initial surge begins to clear

the body is then raised 100% discharging the entirety of the load into the hopper.

4. The truck body will then lower 100% depart for the hopper.

5. The second ramp door will then raise to clear access material into the hopper.

6. When the material has cleared the hopper, the doors will then lower. As the first truck departs the second

truck pulls up to start the cycle over again.

Example Throughput Calculation

Total Truck Payload – 30 Tonnes

Total Cycle Time – 180 Seconds (3 min)

180 Seconds = 20 Trucks per Hour

Total – 30 Tonnes x 20 Trucks per Hour

= 600 TPH (Based on 100% Efficiency)

Factors affecting Throughput

1. Material Density

2. Truck Capacity

3. Truck Specification

4. Ramp Height/Angle

5. Material Flow Characteristics

6. Secondary System Requirements

7. Traffic Management

In all cases there should be consultation with

the factory to confirm throughput.

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RH 1800 - W – KEY ADVANTAGES

Complete range of on-site mobility options to suit all ground conditions

Complete range of power options including: Diesel, All Electric, Dual Power, On-Board

Generator

Can receive up to 32 tonne (20m3) pay load from articulated trucks.

Increased safety as no need to stockpile with wheel loaders.

Unit can be transported complete or without gearboxes fitted on RoRo trailer

Unrivalled mobility and flexibility when in operation.

High specification machine designed for ease of maintenance commanding an excellent resale

value at project conclusion.

Heavy duty design and manufacture.

Ability to handle complete range of materials such as; Coal, Grains, fertilisers, Biomass, Ore’s

(iron, copper, gold, bauxite), Aggregates, Woodchips, Mulch, Wood Pellets, Sulphur, Cement

Clinker and many more

RH 1800 - W – KEY FEATURES

Production rates of up to 1200tph (1320 Ton / hr).

Maximum lump feed size of up to 100mm (4")

Can receive up to 20m3 tonne pay load from trucks.

Can receive up to 8m3 tonne pay load from wheel loaders.

Various lengths of Incline Conveyor – suggested 12, 15 and 20 metres

Can be transported on 1 x low loader

Can be transported by fifth wheel coupling in USA on king pin of Truck (braked axles and

suspension option required)

Heavy duty design and manufacture.

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THE POWER TO MOVE MATERIALS

THROUGHPUT - EXPLAINED

Quoted throughput is based on a

running angle of 18 deg.

Telestack throughputs are primarily based on a typical running angle of 180

. Depending on selected angle of operation throughput

will vary.

Increasing working angle above 18 deg will

decrease throughput

Reducing working angle below 18

deg will slightly increase throughput.

22o

18o

14o

Feed method, material characteristics and environmental conditions can affect throughput, overall performance and maximum working angle.

THE POWER TO MOVE MATERIALS

Metric Imperial

Conveyor Length 11.6m 38’ 1”

Machine Working

Length

25.62m 83’

Discharge Height (19o) 4.58m 15’

Operating Width 6.9m 22’ 8”

RH W1800 – WORKING DIMENSIONS

8 THE POWER TO MOVE MATERIALS

Metric Imperial

Transport Length

(Head Folded )

17.34m 56’ 11”

Transport Width 3.36m 10’ 11”

Transport Height

(Head Folded)

4.22m 13’ 11”

Overall Weight 35,000 Kg 77,162 Lbs

Unit can also be transported in a 40' High cube

container.

RH 1800 - W – TRANSPORT

THE POWER TO MOVE MATERIALS

RH 1800 - W – MACHINE FEATURES

Feeder

Grid Height - 850mm

Grid aperture - 200mm x 100mm

Hopper length - 3,200mm

Belt Speed - 1.5m/s-1

Hold Down roller at tail drum 150mm dia plain

return with 40mm bearings

Guarding around tail drum

1800mm wide (72") - EP 630, 4 ply, 6mm top +

2mm bottom.

Horizontal Impact rollers

Hydraulic fold up sides as standard.

Standard machine utilises earthen ramps to

reach feed in height.

Optional extra of additional manual fold ramps to

negate the use of earthen ramps.

Optional extra of additional hydraulic fold ramps

to negate the use of wheel loader to manually

fold the additional ramps manually fold the

additional ramps.

10 THE POWER TO MOVE MATERIALS

Hopper Outlet/Variable Height Gate

Tapered outlet from rear to front of hopper

Variable height gate controlled by handle

activated adjuster at ergonomic height

Transition Point

Hold Down roller at exit from hopper at

transition

15mm Low Friction poly hold down skirting

3 x transition rollers under the belt at outlet

Wrap Around Drive Mechanism

Standard unit with Electric Direct Drive

Motors and Gearboxes.

Wrap drive with rubber lagged and crowned

drive drum

1 x Primary face scraper located at head

drum

Incline Folder over Mechanism

2 x hydraulic rams with counterbalance and

anti -burst to fold over incline conveyor.

Incline Fold Over

Incline Conveyor

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15m Heavy duty lattice frame design

incline conveyor.

1800mm wide Trough rollers x 127mm

diameter

Plain return rollers

Mounted on pillow block bearings

Grease Canisters as standard with optional

extras for Centralised greasing.

Inspection Platform

Galvanised inspection platform at the front

of the hopper

Wheels

4 off - 295/80/22.5 single wheel on floating

bogie.

Heavy duty RHS design sides for integral strength

throughout the unit.

Structural RHS cross members to ensure the

chassis is rigid and robust.

Control Panel

IP 66/ 67 rated panel with Adams enclosure and

panel mimic.

Hydraulic Powerpack

5.5 kw Hydraulic power pack standard 32 grade oil

Standard machine is spool valve operated for

hydraulic top fold (located on chassis)

Hopper fold up. At an ergonomic height on the

inspection platform via spool valve.

Chassis

12 THE POWER TO MOVE MATERIALS

Option ID Micron

Finish

Coats Finish range

DFT (µm) 1 2 3 4 5

Telestack P1

(Standard)

140 K3 PU PU

(Flash)

N/A N/A 120µm -

155µm

Telestack P2

(Marine)

250 Zinc K3 PU PU

(Flash)

N/A 250µm -

300µm

Telestack P3

(Special)

300 Zinc K3 K3 PU PU

(Flash)

275µm -

325µm

PRE-PAINT PREPARATION

All steel work Degreased/Cleansed

Shot blasted in accordance with standard SA 2.5

Steel shot blasted with synthetic mineral silicate using a grain size of 0.2 – 1.5mm, to give a high

cleaning rate and etch acceptable for coatings.

A – K3 – High Build Two-Pack Epoxy Primer - A high performance two-pack epoxy primer designed

to meet the exacting requirements of the agricultural and construction equipment markets, used in all

applications. B – Zinc Rich Epoxy Primer – Zinc based epoxy primer with capability for high build application, used

in Marine and very abrasive applications.

C – PU - High Solids Two-Pack Polyurethane Finish – High performance Two-pack polyurethane

designed to meet the exacting requirements of the ACE and materials handlings market, can be used

in all applications.

COLOUR

1. RAL - 7032– Telestack Cream

2. RAL - 3001 - Telestack Red

All steel work fully painted, including inside edges of holes/cut-outs, along edges and underneath/hidden

faces not normally viewed.

*(All externally purchased items shall have a nominal DFT of 50-100 µm, as delivered to Telestack. If

additional paint is required this must be discussed up front with the sales team.)

Paint Specification

13 THE POWER TO MOVE MATERIALS

Additional Hopper Ramps

Ramps to remove requirement for earthen ramp.

Dual Fold Manual

Dual Fold Hydraulic

RH 1800 - W – OPTIONAL EXTRAS

14 THE POWER TO MOVE MATERIALS

Dedicated Facility With A Dedicated Team - Telestack after-sales department quickly solve problems to

ensure the safe and efficient operation of Telestack equipment in the field and support regular maintenance and

uptime of the product. Parts packages are tailored to suit the equipment, the application and the location.

The Correct Part First Time, Every Time – Our spare part team does extensive research into ensuring that you

receive the correct parts ASAP. Telesatck will go above and beyond to get your machines up and going. All of

our Telesatck Spares teams do extensive internal training regarding the spare parts on your machine.

Consistent Quality that you Have Come to Expect from Telestack – Consistent quality is at the heart of what

we do. Internal quality checks exist to ensure that you receive the correct part and that is of sufficient quality.

What We Do – Within the Spares department we continuously build and develop strong relationships with our

customers, putting your needs at the fore. Particularly in relation to after ales support, spare parts queries,

shipping and transport and assistance with technical knowledge where possible. We have a team dedicated to

assist you with all issues relating to after sales

Aftersales Contact Info

Tel: +44 (0)28 8225 1100

Email: spares@telesatck.com

Web: www.telestack.com/aftersales/

AFTERSALES

RH 1800 - W – TRANSPORT INFORMATION

Options

The TITAN can be transported in a number of ways:

1 x load on Low loader trailer

2 x 40 Foot High Cube Containers + 1 x 20 ft High Cube Container.

1 x Optional Towable unit for USA (max 20,000 lbs per axle)

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Telestack Limited

Bankmore Way East

Omagh, Co.Tyrone

Northern Ireland

BT79 0NZ

Tel:+44 (0) 2882 251100

Fax:+44 (0) 2882 252211

Web: www.telestack.com

Email: Sales@telestack.com

The information in this document is for information only and is subject to change without notice. Telestack assumes no liability resulting from errors

or omissions in this specification, or from the use of the information contained herein. Due to the continual product development we reserve the

right to change specifications without notice. Any product dimensions and figures given out in this specification are for guidance purposes only.

These results will vary depending on product, commodity and application. Some or all of the machines in these pictures may be fitted with optional

extras. Telestack is a registered trademark.