TECHNICAL PROPOSAL PACKAGEdocshare01.docshare.tips/files/27527/275271269.pdfPresentation of Danfoss...

Danfoss Sea Recovery Corporation 19610 Rancho Way Rancho Dominguez

California, 90220 Tel (800) 354-2000 Fax (310) 637-3430

www.searecovery.com

TECHNICAL PROPOSAL PACKAGE

REVISION DATE: May 2011 ITEM: DANFOSS Seawater Reverse Osmosis Fresh Water Maker PROJECT: Water Vessel PREPARED BY: Freddy Brandsborg

Content: • Company background 1 • Scope of Supply of watermaker 8 • Exception list 1 • Customer requirements 1 • Process & Instrumentation Drawing (P&ID) 1 • Mechanical overview drawing 1 • Membrane calculation sheets 6 • FAT test protocol 6 • ABS Certification 2 • References 3 • GENERAL TERMS AND CONDITIONS OF SALE 1

Presentation of Danfoss Sea Recovery and Danfoss Group Danfoss Sea Recovery Danfoss Sea Recovery is the pioneer of fresh water generators designed to accommodate industry demands. Our high capacity water systems are built to be safe, easy to operate, and easy to maintain. Our innovative features such as touch screen interfaces, network capable controls, and automated maintenance functions provide an easy, reliable resource for fresh water production in the most extreme conditions. After 27 years of developing, producing RO watermakers, Danfoss Sea Recovery is today the world leading supplier producing more than 1500 watermakers per year. With an extensive network of more than 250 dealers and certified service distributors we ensure that wherever your need for service or consumables we will be available to serve you. The Danfoss Group Danfoss A/S is an international Group and a leader in research, development and production of mechanical and electronic components and solutions. Our products help to heat and cool homes and offices, refrigerate food and control production lines. In short, Danfoss contributes to the conveniences of modern life as well as to a cleaner environment. Our success as a producer stems from our ability to combine traditional mechanics based technologies with electronic solutions. Through innovative mechanical design and electronics, often including embedded software, we provide robust products of high quality, reliability and versatility. Danfoss strives to meet its goals with minimal consumption of raw materials and energy, the least possible impact on its surroundings, and the most efficient use of resources. Danfoss is one of Denmark’s largest industrial Groups and is based in Nordborg, in southern Denmark. In 2008, the Danfoss Group acquired the controlling interest in Sauer-Danfoss Inc., a listed company.

SCOPE OF SUPPLY ATLANTIC SEA™ iSave MODEL: 1200M 3 UNIT PERFORMANCE DATA PER SYSTEM Max. Capacity (Domestic Water) @250C: 792,108 GPD = 1200m3/ day Permeate Flow: 220 gpm = 49.98 m3 / hr Feed Flow: 550 gpm = 124.94 m3 / hr Concentrate Flow: 330 gpm = 74.96 m3 / hr Primary Recovery: 40% (primary permeate ÷ feed flow) Design feed water TDS: 38,600 PPM Operating TDS Range: 15,000 PPM to 50,000 PPM Domestic Product water TDS: < 500 PPM (Compatible with WHO guidelines) Design Permeate Pressure: 45 psi = 3 bar(g) Max. Operating Pressure: 975 psi = 67,22 bar Design Temperature: 250C Operating Temperature Range: 40C Max. Capacity (Domestic Water) @250C: 792,108 GPD = 1200m3/ day Permeate Flow: 220 gpm = 49.97 m3 / hr Feed Flow: 550 gpm = 124.94 m3 / hr Concentrate Flow: 330 gpm = 74.97 m3 / hr Primary Recovery: 39.99% (primary permeate ÷ feed flow) Design feed water TDS: 38,600 PPM Operating TDS Range: 15,000 PPM to 50,000 PPM Domestic Product water TDS: < 500 PPM (Compatible with WHO guidelines) Design Permeate Pressure: 45 psi = 3 bar(g) Max. Operating Pressure: 975 psi = 67,22 bar Design Temperature: 40C Operating Temperature Range: 40C Feed Pump Motor Power: 15,0 HP = 11,19 KW H.P. Pump Motor Power: 75,0 HP X 2 = 112,00KW iSave Booster Pump Motor Power: 30,0 HP X 2 = 22.38 KW Product Delivery Pump: 5,0 HP = 3,72 KW Overall Total Nominal Power: 110,0 HP = 82,1 KW Power consumption data is preliminary and subject to change. Actual details shall be provided with engineering drawings generated after eventual contract is awarded. UTILITY REQUIREMENTS Inlet: DN100 PN16. Permeate: DN80 PN16. Concentrate: DN100 PN16. Inlet Water Pressure: Flooded maximum of 1BAR Inlet Flow Rate: 550 GPM (124.94 m3 / hr) Pipe sizes & details in interface connections are preliminary and subject to change without notice. Actual details shall be provided with engineering drawings generated after eventual contract is awarded Power Supply: 690 VAC, 3-phase, 60 Hz.

MATERIALS OF CONSTRUCTION High Pressure Piping: Super Duplex Low Pressure Piping: PVC, PN16 Pressure hoses - Low pressure: Clear braided Vinyl hoses Pressure hoses - High pressure: Hydraulic rubber with SS316 connections Ball Valves- Low pressure: PVC PN16 body and ball/Buna-N seats Throttling Valve: 316 stainless steel body/ EPDM seats Vacuum Breaker: Glass filled polypropylene (GPP) body, Viton seal Pressure Relief/Safety Valve: 316 Stainless Steel body Sample Valves: PVC Frame: Carbon steel frame with marine duty powder coating.

DIMENSIONS AND WEIGHTS The plant shall not exceed the following dimensions: 10000 mm W x 2500 mm D x 3500 H Approximate Unit Weight: 8500 Kg (Dry without multi-media filter material) 16000 Kg (Wet running condition) System dimensions and weight are preliminary and subject to change, but not to exceed allowed space including spacing specified for Compartment 13. Actual details shall be provided with engineering submission after eventual contract MAIN COMPONENTS The ATLANTIC SEA™ unit consists of one fully assembled and wired module supplied on a 3 part powder coated skid frame. This frame can be separated to allow installation through standard hull doors etc. Feed / Backwash Pump: Quantity: One (1) per system Description: Vertical type , Centrifugal, Stainless Steel case with 316L SS impeller, corrosion resistant, rated for 550

gpm (124.94 m3 / hr) @ 80 psi (5,50 bar), close coupled to a 30 HP, 3 Phase electric motor, 60Hz configuration, 1800 rpm, 690VAC.

Location: Installed on filtration skid frame Automatic Backwashable Multi-Media Filter: Quantity: Three (3) per system Description: 48" [1219.2 mm] Dia. x 72" [1829 mm] H vessel, loaded with sand & graded media, complete with

motorized PVC valving to allow for automatic control of service, backwash & rinse operations. Removes suspended solids of 30μ and larger. All three multi-media filters will be used in parallel. During back wash no production of water.

Location: Installed on filtration skid frame. 20u Cartridge Filter: Quantity: Eight (8) per system Description: Non-corrosive Fiber-glass filter housing, rated at 10 bar working pressure, complete with two (3) 20μ

nominal polypropylene filter cartridges, 102mm diameter x 254mm long, with an effective filtering area of approximately 2.97 m2 each. Cartridge filters are all in parallel.

Location: Installed on R.O skid frame.

5u Cartridge Filter: Quantity: Eight (8) per system Description: Non-corrosive Fiber-glass filter housing, rated at 10 bar working pressure, complete with two (3) 5μ

nominal polypropylene filter cartridges, 102mm diameter x 254mm long, with an effective filtering area of approximately 2.97 m2 each. Cartridge filters are all in parallel.

Location: Installed on R.O skid frame. High Pressure Pump: Quantity: Two (2) per system Description: Axial Piston Positive Displacement Danfoss Pump (APP 26), rated at 110 gpm (25 m3/hr) @ 1000psi

(68.90 bar) max, Super Duplex material, Direct couple driven by a 75 HP (55.92kW), 1800 RPM, 690V/60Hz/3Phase, premium efficiency, marine duty, TEFC motor controlled via a Danfoss IP66 VFD with Modbus communication.

Location: Installed on R.O skid frame Isave Regeneration Booster Pump: Quantity: Two (2) per system Description: Vein pump coupled with pressure transfer device, rated at 147.5 gpm (33.5 m3/hr) @ 1000psi (68.90

bar) max, Super Duplex material, Direct couple driven by a 30 HP (22kW), 1800 RPM, 690V/60Hz/3Phase, premium efficiency, marine duty, TEFC motor controlled via a Danfoss IP66 VFD with Modbus communication.

Location: Installed on R.O skid frame Membrane Elements: Quantity: One-Hundred and Twenty-Eight (128) per system Description: Spiral-wound, Polyamide, Thin Film Composite, Extra High Rejection, Seawater Reverse Osmosis

Membrane Elements, 8" (202 mm) Dia. x 40" (1016 mm) L, 400 ft2 (37.16 m2) nominal active area, nominal salt rejection is 99.6%. Expected membrane life range of 3-5 years under normal operation conditions

Location: Installed on membrane rack skid. Membrane Housings: Quantity: Sixteen (12) per system Description 8" (203 mm) diameter x 225" (5715 mm) L, Side or End-entry, FRP material,

1000psi (68.90 bar) rated, Super Duplex Victaulic connections, built to ASME code specifications. Location: Installed on membrane rack skid.

Automation Control Package: Quantity: One (1) per system Description: Fully integrated automation package allowing for turnkey operation of the system. This package

virtually removes the need for operation personnel. Feed water salinity and temperature are recorded by the control system which automatically adjusts the system pressure to maintain maximum product delivery. In addition to all of the features available in the Digital Instrumentation package the Automation package also offers the following additional features:

• Full communications ability via previously defined interfaces is provided as standard. • Fully automatic multi-media backwashing and rinsing system complete with backwash cycle

imminent warning notices. These notices displayed both locally and remotely identify the requirement for a system backwash. When system demand drops the automatic backwash cycle will activate, after which the control system will bring the unit back online and into full production mode.

• Filter element blockage prediction (produces warnings when filter elements are about to clog, allowing required spares to be acquired from holding area before automatic shutdown takes place, this minimizes down time).

• Multi-level tank control (unit will start and stop automatically as needed to maintain water level in product tank) provided as standard.

• Automatic fresh water flush provided as standard. • Automatic pre and post treatment facilities provided as standard

Location: Within control panel mounted on skid frame

Communications Package (included in Automatic Package): Quantity: One (1) per system Description: Integrated communications package allowing for remote monitoring of system performance, remote

notifications of system failures and root cause, remote start up and shut down of water maker system and automatic notification of required system maintenance and performance issues.

Interface: Available interfaces are as follows:

• RS232C • RS485 • RS422

Available interface communications protocols are as follows: • Modbus RTU • Modbus ASCII

Location: 2 wire communication terminal points provided within control panel (twisted pair plus signal

ground). Automatic Fresh Water Flush/Membrane-In-Place (FWF) System: Integrated fresh water flushing/membrane cleaning system can be included in the system allowing the operator to flush the high pressure pump; piping, RO membranes and pressure vessels with non-chlorinated RO fresh water, after normal system shutdown. If this system is fed from the customers potable water storage tank a pressure of no less than 60 PSI must be present. This procedure prevents the membranes from dehydrating and sitting for extended periods of time in salty water, it also reduces possibility of corrosion in the high pressure piping. In automatic mode (if purchased) this procedure is taken care of automatically by the control system after a shutdown has taken place. In the event of a pro-longed shutdown, the control system will repeat this process once every 7 days to protect membranes from dehydrating. Description: Non-corrosive thermoplastic cartridge filter housing, rated at 10 bar working pressure, complete with

carbon filter cartridge. Location: Installed on skid frame Chemical Storage & Cleaning/Membrane-In-Place System: The cleaning/storage tank, which is designed to be filled with strong alkaline cleaning solutions or storage solutions allows for periodic membrane chemical cleaning and long term storage preparation without requiring the removal of the membrane elements from the pressure vessels. This system uses the multi-purpose filter feed/backwash/cleaning pump installed on the Skid Frame via PVC valves, allowing the tank to be permanently connected. Description: 1.9 m3 Industrial PVC water/chemical storage tank. DN100 PN16 outlet piping connection and

DN100 return piping connection supplied. Location: Installed on skid frame

Anti-Scalant Dosing System: Quantity: One (1) per system Description: 66 gallon / 250 l chemical storage tank, and chemical injection dosing pump (diaphragm based).

Single point dosing rate set by user during initial commissioning. Location: Installed on skid frame Power Consumption: 0.1 kW Electrical Motor: 0.2 kW Flow Meters: Description: Paddlewheel type with glass-filled polypropylene housing to withstand

harsh corrosive environments, 4-20ma transmitter to PLC control system with preprogrammed acceptable flow ranges to ensure safe and efficient operation of system components.

Locations: Domestic permeate line, Feed water line, Isave feed water line and Isave brine discharge line.

Conductivity/Salinity Monitor: Description: HMI local display, 4-20ma transmitter to PLC system complete with

preprogrammed acceptable salinity levels to automatically divert high salinity permeate water to waste via motorized PVC valve.

Location: Permeate supply line. HMI Display on control panel door Pressure Gauges: Description: 316SS wetted parts, 2.5" gauge, Glycerin filled. Locations: Feed Pump Inlet, Media filter inlet and outlet, Cartridge Filter inlets and

outlets, High-pressure pump suction and discharge, Concentrate line before throttling valve, Permeate line.

Pressure Transmitters: Description: 316SS wetted parts, 4-20ma transmitter to PLC control system with

preprogrammed acceptable pressure ranges to ensure safe and efficient operation of high pressure components.

Locations: Sand filter inlet and outlet, High-pressure pump suction and discharge. Pressure Switches: Description: 316SS wetted parts, Buna N diaphragm High-pressure pump suction and

discharge. Locations: High-pressure pump suction and discharge. Temperature Transmitters: Description: 316SS wetted parts, 4-20ma transmitter to PLC control system with

preprogrammed acceptable pressure ranges to ensure safe and efficient operation of components.

Locations: Feed line before booster pump Totaling Hour Meter: Description: HMI local display. Hours and minutes Locations: Control panel door

ELECTRICAL AND CONTROL Control Panel: Operator Interface: IDEC PLC, IDEC Touch screen, IDEC Pushbuttons, Lights & Switches. Starters: Compact definite purpose contactor with overload and input circuit breaker. Disconnect: ABB, 200Amp Disconnect with Panel Door Interlock Enclosure Rating: IP66 Power supply: 690 VAC, 3-phase, 60Hz Control Circuit: Internally sourced @ 24VDC, Via Power Supply. Conduits: Flexible/Rigid Enclosure Location: Mounted on skid ALARMS The PLC based control system provides multiple fail-safe functions and constantly monitors the systems performance. In the event of a system failure the unit will be safely shut down to prevent damage. Events monitored that will cause the system to shut down are listed below: High Pressure: Should system pressure become greater than specified, the machine will shutdown to protect pumps

and membranes. A visual fault indication will be given. Low Pressure: Should system pressure become lower than specified, the machine will shutdown to protect pumps

and membranes. A visual fault indication will be given. High Filtration System Loss: When the pre-filtration stage begins to restrict feed water flow due to clogging of

filter elements. The system will shutdown to protect pumps and membranes. A visual fault indication will be given.

Product diversion valve failure: When in operation, the control system constantly monitors the permeate diversion

valve position. If for any reason this valve does not act as required or position of this valve becomes unavailable the system will shut down to protect the integrity of the potable water supply. A visual fault indication will be given.

Events monitored that will cause performance notifications are listed below High Salinity: When the permeate water salinity is greater than specified the machine will dump this water to brine.

While operating in this state the unit will display performance warning messages to alert the operator that settings may need to be adjusted

OPTIONAL COMPONENTS

Heat Exchanger: Quantity: One (1) per system Description: Danfoss XGC vertical plate heat exchanger, titanium grade 1, fitted with four DN rated flanged service

connections for process and feed water. Capable of heating 0C water to a maximum of 15C using 36C water from ship’s heating water system, supplied with bypass valve(s) and temperature monitoring device, controlled by R.O. PLC.

Location: Installed on R.O skid frame.

Acoustic Enclosure: Quantity: One (1) per system Description: Noise absorbing acoustic enclosure to reduce reverberation from high pressure pump. Enclosure is

made of corrosion resistant material and is fitted with acoustic foam for effective noise reduction. High pressure pump noise is rated 85dB at 1m.

Location: Installed on R.O skid frame. TESTING The reverse osmosis water maker shall be extensively tested at our factory according to our standard FAT procedure. A copy of the FAT procedure is attached to the appendices of this document.

Thursday, August 12, 2010

EXCEPTION LIST

• No exceptions noted at this time, due to lack of specifications.


CUSTOMER REQUIREMENTS

The Customer Shall Provide • All foundations required. • All floor drains and overboard discharge • All labor, materials and tools necessary to unload, set, and erect the equipment, to install all

corrosion resistant interconnecting piping between the system components (skids), to tighten piping that was loosened during shipping, and to place the equipment in operation.

• All sources of electrical power to each point of use, including any local and external disconnect

devices required. • All labor and material to install interconnecting control wiring and cabling. • All piping, valves and fittings to bring the feed water to the system (made of corrosion-resistant

material). All piping, valves and fittings to transfer the product water to the point of use and to discharge the wastewater.

• Electrical power supply including all interconnecting wiring, main three phase disconnect, wiring,

conduit, to MCC and between all control panels.

ATLANTIC SEA 1200TON SYSTEM

REVISIONS

ZONE REV. DESCRIPTION DATE APPROVED

2

1

3

5

4

UNLESS OTHERWISESPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES:

.XX = +/- .01.XXX = +/- .005

ANGLES: +/- 1

SCALE: REV.: DRAWING NUMBER: SHEET NUMBER:

1:15 1 OF 2

CONFIDENTIAL:PROPERTY OF DANFOSS A/S NORDBORG, DENMARK. NOT TO BE HANDED OVER TO COPIED OR USED BY THIRD/PARTY. TWO OR THREE DIMENSIONAL REPRODUCTION OF CONTENTS TO BE AUTHORIZED BY DANFOSS A/S

DESCRIPTION:

A3

A

6

7

8

2

3

8

7

4

1

6

5

BCDEFGH

AFH EG C BD

CUSTOMER:

ORDER REF: MODEL:

APPROVAL:

DESIGN

REPLACE:

DATEAPPROVAL/REVMRK

SIZE:

ATLANTIC SEA

066223G2E2

DANFOSS SEA RECOVERY19610 S RANCO WAYRANCHO DOMINGUEZ, CA90220

JNTF

1

6.5165

100.02540

FRESH WATER FLUSH INLET

63.01600

7.0178

18.4467

CHEMICAL CLEANING SKID PRE-FILTER SKID MAIN CONTROL SKID

BRINE OUTLET

FEED WATER INLET

162.04115

106.02692

75.01905

170.04318

120.03048

134.03404

76.01930

114.52908

167.94264

88.52248

98.52502

7.0178 PRODUCT WATER OUTLET

DRAIN OUTLET

2

1

3

5

4

UNLESS OTHERWISESPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES:

.XX = +/- .01.XXX = +/- .005

ANGLES: +/- 1

SCALE: REV.: DRAWI

DANFOSS SEA RECOVERY19610 S RANCO WAYRANCHO DOMINGUEZ, CA90220

1

Project Information:

Case-specific:

System Details

Permeate Flux reported by ROSA is calculated based on ACTIVE membrane area. DISCLAIMER: NO WARRANTY, EXPRESSED OR IMPLIED, AND NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS GIVEN. Neither FilmTec Corporation nor The Dow Chemical Company assume any obligation or liability for results obtained or damages incurred from the application of this information. Because use conditions and applicable laws may differ from one location to another and may change with time, customer is responsible for determining whether products are appropriate for customer’s use. FilmTec Corporation and The Dow Chemical Company assume no liability, if, as a result of customer's use of the ROSA membrane design software, the customer should be sued for alleged infringement of any patent not owned or controlled by the FilmTec Corporation nor The Dow Chemical Company.

Reverse Osmosis System Analysis for FILMTEC™ Membranes ROSA 7.0.1 ConfigDB u392554_98Project: 1200 Ton NCL Case: 1C. Prado, Danfoss Sea Recovery 2010-11-08

Feed Flow to Stage 1 2998.45 m³/d Pass 1 Permeate Flow 1199.18 m³/d Osmotic Pressure:Raw Water Flow to System 2998.45 m³/d Pass 1 Recovery 39.99 % Feed 25.50 barFeed Pressure 65.88 bar Feed Temperature 4.0 C Concentrate 43.35 barFouling Factor 0.85 Feed TDS 38633.98 mg/l Average 34.42 barChem. Dose (100% H2SO4) 0.00 mg/l Number of Elements 128 Average NDP 30.17 barTotal Active Area 4756.48 M² Average Pass 1 Flux 10.50 lmh Power 285.86 kWWater Classification: Seawater (Open Intake) SDI < 5 Specific Energy 5.72 kWh/m³

Stage Element #PV #EleFeed Flow

(m³/d)

Feed Press(bar)

Recirc Flow

(m³/d)

Conc Flow

(m³/d)

Conc Press(bar)

Perm Flow

(m³/d)

Avg Flux

(lmh)

Perm Press (bar)

Boost Press(bar)

Perm TDS

(mg/l) 1 SW30XHR-400i 16 8 2998.45 65.54 0.00 1799.27 63.57 1199.18 10.50 0.00 0.00 52.43

Pass Streams (mg/l as Ion)

Name Feed Adjusted FeedConcentrate P ermeate

Stage 1 Stage 1 TotalNH4 0.00 0.00 0.00 0.00 0.00K 390.00 390.00 649.46 0.69 0.69Na 12150.00 12150.00 20235.23 18.76 18.76Mg 1310.00 1310.00 2182.78 0.46 0.46Ca 410.00 410.00 683.16 0.14 0.14Sr 0.00 0.00 0.00 0.00 0.00Ba 0.00 0.00 0.00 0.00 0.00CO3 0.00 0.00 0.00 0.00 0.00HCO3 0.00 0.00 0.00 0.00 0.00NO3 0.00 0.00 0.00 0.00 0.00Cl 19000.00 21611.13 35993.94 30.87 30.87F 0.00 0.00 0.00 0.00 0.00SO4 2740.00 2740.00 4565.90 0.38 0.38SiO2 0.00 0.00 0.00 0.00 0.00Boron 4.00 4.00 6.53 0.20 0.20CO2 0.00 0.00 0.00 0.00 0.00TDS 36022.85 38633.98 64347.81 52.43 52.43pH 8.10 8.10 8.12 7.94 7.94

Page 1 of 3ROSA Detailed Report

2010-12-10file://C:\Program Files\ROSA70\MyProjects\- 1200 Ton NCL01Detail.html

Design Warnings

Solubility Warnings

Stage Details



-None-

-None-

Stage 1 Element Recovery Perm Flow (m³/d)

Perm TDS (mg/l)

Feed Flow (m³/d)

Feed TDS (mg/l)

Feed Press (bar)

1 0.07 12.54 31.35 187.40 38633.98 65.542 0.07 11.68 35.92 174.87 41401.71 65.213 0.07 10.79 41.48 163.19 44362.54 64.904 0.06 9.86 48.27 152.40 47499.27 64.635 0.06 8.92 56.65 142.54 50782.48 64.386 0.06 7.97 67.03 133.62 54169.04 64.157 0.06 7.04 79.97 125.64 57603.01 63.948 0.05 6.14 96.15 118.60 61019.26 63.75


2010-12-10file://C:\Program Files\ROSA70\MyProjects\ 1200 Ton NCL01Detail.html

Scaling Calculations

To balance: 2611.13 mg/l Cl added to feed.

Raw Water Adjusted Feed ConcentratepH 8.10 8.10 8.12Langelier Saturation Index -6.48 -6.48 -6.04Stiff & Davis Stability Index -7.38 -7.38 -7.14Ionic Strength (Molal) 0.75 0.79 1.35TDS (mg/l) 36022.85 38633.98 64347.81HCO3 0.00 0.00 0.00CO2 0.00 0.00 0.00CO3 0.00 0.00 0.00CaSO4 (% Saturation) 19.41 19.06 34.90BaSO4 (% Saturation) 0.00 0.00 0.00SrSO4 (% Saturation) 0.00 0.00 0.00CaF2 (% Saturation) 0.00 0.00 0.00SiO2 (% Saturation) 0.00 0.00 0.00Mg(OH)2 (% Saturation) 0.71 0.71 1.30


2010-12-10file://C:\Program Files\ROSA70\MyProjects 1200 Ton NCL01Detail.html

Project Information:

Case-specific:

System Details



Feed Flow to Stage 1 2998.45 m³/d Pass 1 Permeate Flow 1199.44 m³/d Osmotic Pressure:Raw Water Flow to System 2998.45 m³/d Pass 1 Recovery 40.00 % Feed 27.69 barFeed Pressure 54.84 bar Feed Temperature 25.0 C Concentrate 47.32 barFouling Factor 0.85 Feed TDS 38633.31 mg/l Average 37.50 barChem. Dose (100% H2SO4) 0.00 mg/l Number of Elements 128 Average NDP 16.46 barTotal Active Area 4756.48 M² Average Pass 1 Flux 10.51 lmh Power 237.95 kWWater Classification: Seawater (Open Intake) SDI < 5 Specific Energy 4.76 kWh/m³

Stage Element #PV #EleFeed Flow

(m³/d)

Feed Press(bar)

Recirc Flow

(m³/d)

Conc Flow

(m³/d)

Conc Press(bar)

Perm Flow

(m³/d)

Avg Flux

(lmh)

Perm Press (bar)

Boost Press(bar)

Perm TDS

(mg/l) 1 SW30XHR-400i 16 8 2998.45 54.50 0.00 1799.01 53.14 1199.44 10.51 0.00 0.00 181.11

Pass Streams (mg/l as Ion)

Name Feed Adjusted FeedConcentrate P ermeate

Stage 1 Stage 1 TotalNH4 0.00 0.00 0.00 0.00 0.00K 390.00 390.00 648.42 2.41 2.41Na 12150.00 12150.00 20207.49 64.80 64.80Mg 1310.00 1310.00 2182.35 1.58 1.58Ca 410.00 410.00 683.03 0.49 0.49Sr 0.00 0.00 0.00 0.00 0.00Ba 0.00 0.00 0.00 0.00 0.00CO3 0.00 0.00 0.00 0.00 0.00HCO3 0.00 0.00 0.00 0.00 0.00NO3 0.00 0.00 0.00 0.00 0.00Cl 19000.00 21610.46 35947.59 106.61 106.61F 0.00 0.00 0.00 0.00 0.00SO4 2740.00 2740.00 4565.95 1.31 1.31SiO2 0.00 0.00 0.00 0.00 0.00Boron 4.00 4.00 6.21 0.68 0.68CO2 0.00 0.00 0.00 0.00 0.00TDS 36022.85 38633.31 64270.30 181.11 181.11pH 8.10 8.10 8.14 7.64 7.64



Design Warnings

Solubility Warnings

Stage Details



-None-

-None-

Stage 1 Element Recovery Perm Flow (m³/d)

Perm TDS (mg/l)

Feed Flow (m³/d)

Feed TDS (mg/l)

Feed Press (bar)

1 0.09 16.55 83.16 187.40 38633.31 54.502 0.08 14.17 104.75 170.85 42367.35 54.263 0.08 11.87 133.74 156.68 46189.78 54.054 0.07 9.74 172.80 144.81 49965.85 53.865 0.06 7.83 225.60 135.07 53556.58 53.706 0.05 6.20 296.58 127.24 56839.95 53.547 0.04 4.84 391.67 121.04 59735.98 53.408 0.03 3.76 517.10 116.19 62209.31 53.27



Scaling Calculations

To balance: 2610.46 mg/l Cl added to feed.

Raw Water Adjusted Feed ConcentratepH 8.10 8.10 8.14Langelier Saturation Index -5.99 -5.99 -5.53Stiff & Davis Stability Index -6.99 -6.99 -6.75Ionic Strength (Molal) 0.75 0.79 1.35TDS (mg/l) 36022.85 38633.31 64270.30HCO3 0.00 0.00 0.00CO2 0.00 0.00 0.00CO3 0.00 0.00 0.00CaSO4 (% Saturation) 19.41 19.06 34.92BaSO4 (% Saturation) 0.00 0.00 0.00SrSO4 (% Saturation) 0.00 0.00 0.00CaF2 (% Saturation) 0.00 0.00 0.00SiO2 (% Saturation) 0.00 0.00 0.00Mg(OH)2 (% Saturation) 0.71 0.71 1.45



Rev Description Date Drawn APP

A Initial release July 21, 2009 AGE

QUALITY PROCEDURE PROPRIETARY AND CONFIDENTIAL:

THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTYOF SEA

RECOVERY CORP. AND ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SEA RECOVERY CORP. IS PROHIBITED.

Factory Acceptance Test, Atlantic Sea RO Systems

PREPARED BY: AGE

B65000008 Sheet 1 of 6

Quality Procedure, FAT Atlantic Sea RO Systems

B65000006 Rev A Sheet 2 of 6

1. TITLE

Factory Acceptance Test (FAT), Atlantic Sea RO System

2. SCOPE This FAT will consist of preliminary checks, pressure testing requirements, mechanical interface verification, visual inspection of piping and tubing, and a final inspection to ensure that the unit is in a fit condition for delivery to the client.

3. PURPOSE This procedure defines the method by which the Atlantic Sea RO system can be fully factory acceptance tested to permit Client approval.

4. REFERENCED DOCUMENTS

Verify that all documentation is available for review and correct.

Document Document/drawing number Revision

Assembly drawing(s)

P&ID

Electrical schematic

System manual

ROSA performance analysis

SCD, Powder Coating B65000001

ABS type approval

CE approval

Verified _________________________



Paint

Check that the system paint work is complete and has been repaired where necessary in accordance with Specification Control Document, Powder Coating, B65000001.

Verified _________________________

4.1.1 Markings

Check that all markings, serial numbers, connection identifications, gauge identifications, valve control identifications, etc. are correct and distinct.

Verified _________________________

4.1.2 Complete an overall dimensional and component check of each system skid to ensure that it has been assembled in accordance with the assembly drawings (refer to section 4)

Verified _________________________

4.1.3 Visually inspect any rigid/flexible piping runs, paying attention to fluid couplings to ensure that they have not been damaged.

Verified _________________________

4.1.4 Photographs

On completion of this FAT, photograph the system skids and append the photographs to this FAT.

Verified _________________________

Notes:



4.2 Acceptance Test

4.2.1 Before performing acceptance test the following shall be recorded:

FAT date:

Serial No:

System:

System size:

HW version:

SW version:

HP pump serial no:

HPP motor serial no:

HPP motor: HP Volts Hz Phase

Booster pump serial no:

BP motor serial no:

BP motor: HP Volts Hz Phase

Verified _________________________

Notes:



4.2.2 Before performing acceptance test, refer to system operating instructions.

Step Process Expected Value(s)

Recorded Value(s) Pass Fail

System Setup

1 Connect between-skid fluid couplings per P&ID, see ref 4

2 Connect feed, brine, and permeate hose, see ref 4

3 Connect power per electrical schematic, see ref 4

Operational Verification

4 Start system per operating instructions

5 Ensure no leaks overall Visual

6 Ensure no pulsations – hoses/gauges Visual

7 HP pump flow rate obtained (GPM)

9 HP motor amp draw @ 0 psi (amp) ---

10 HP motor amp draw @ 800 psi (amp)

11 High pressure shutdown setting (psi) 975

12 Low pressure shutdown setting (psi) 4 - 6

13 Three way valve operation verified Visual

14 Booster pump pressure (psi) 60 ± 10

15 Booster pump motor amp draw (amp) 4.8 ± 2

16 UV sterilizer operation verified Visual

17 Fresh water flush operation verified Visual

18 Screens and menus operation verified Visual

19 Two hour operation verified Visual

20 Quality of product water (mg/l) < 500

21 HP Booster motor amp draw @ 0 psi (amp) ---

22 HP Booster motor amp draw @ 800 psi (amp)

Verified _________________________



FACTORY ACCEPTANCE TEST PROCEDURE TEST CERTIFICATE

This to confirm that the Atlantic Sea RO system

Serial number: ____________________

Quality procedure: _________________________ Revision: ____________________

Has been inspected and tested and has been found to meet the requirements of the above specification.

Comments:

APPROVAL AND ACCEPTANCE

TECHNICIAN: ___________________________________ DATE: _______________

INSPECTION: ___________________________________ DATE: _______________

CLIENT: _______________________________________ DATE: _______________

Certificate Number: 05-HS122694D/1-PDA

Confirmation of Product Type Approval 01/MAY/2010Please refer to the "Service Restrictions" shown below to determine if Unit Certification is required for this product.

This is to certify that, pursuant to the Rules of the American Bureau of Shipping (ABS), the manufacturer of thebelow listed product held a valid Manufacturing Assessment (MA) with expiration date of 19/MAY/2014. Thecontinued validity of the Manufacturing Assessment is dependent on completion of satisfactory audits as requiredby the ABS Rules.

And; a Product Design Assessment (PDA) valid until 11/JAN/2011 subject to continued compliance with the Rulesor standards used in the evaluation of the product.

The above entitle the product to be called Product Type Approved.

The Product Design Assessment is valid for products intended for use on ABS classed vessels, MODUs or facilitieswhich are in existence or under contract for construction on the date of the ABS Rules used to evaluate theProduct.

ABS makes no representations regarding Type Approval of the Product for use on vessels, MODUs or facilitiesbuilt after the date of the ABS Rules used for this evaluation.

Due to wide variety of specifications used in the products ABS has evaluated for Type Approval, it is part of ourcontract that; whether the standard is an ABS Rule or a non-ABS Rule, the Client has full responsibility forcontinued compliance with the standard.

SEA RECOVERY CORP.Model Name(s): North Sea Series

Presented to:SEA RECOVERY CORP.19610 S. RANCHO WAYRANCHO DOMINGUEZUnited States

Intended Service: Production of Fresh Water by Sea Desalination

Description: Reverse Osmosis Desalination Unit

Ratings: Model: SRC 42M3: Rating Gallons Per Day (GPD): 11,000; Model: SRC 76M3:Rating (GPD): 20,000; Model: SRC 98M3: Rating (GPD): 26,000; Model: SRC55M3: Rating (GPD): 14,530; Model: SRC 70M3: Rating (GPD): 18,515; Model:SRC 75M3: Rating (GPD): 20,235; Model: SRC 121M3: Rating (GPD): 32,000;Model: SRC 132M3: Rating (GPD): 35,000; Model: SRC 144M3: Rating (GPD):38,000; Model: SRC 159M3: Rating (GPD): 42,000; Model: SRC 167M3: Rating(GPD): 44,000.

Service Restrictions: Unit Certification is not required for this product.

Comments: 1) If the system is to be installed on a US Flag Vessel, the hoses and associatedfittings are to be manufactured to SAE J1942 standard and are to be suitable forthe intended application; 2) The use of PVC piping is limited to 225 psi for waterapplication.

Notes / Documentation:Term of Validity: This product/model is covered under Product Design Assessment (PDA) Certificate

# 05-HS122694D/1-PDA, dated 12/Jan/2006. This PDA Certificate expires Jan of2011. It will remain valid for the 5 years from date of issue or until the Rules orspecifications used in the assessment are revised (whichever occurs first).

ABS Rules: 2006 Steel Vessel Rules 1-1-4/7.7, 4-6-2/5.7

National Standards:

05/01/2010 4:18:13 PM Copyright 2001 American Bureau of Shipping. All rights reserved. Page 1 of 2Page 83

International Standards:Government Authority:EUMED:Others: None

Model Certificate Model Certificate No Issue Date Expiry DatePDA 05-HS122694D/1-PDA 12/JAN/2006 11/JAN/2011

ABS ProgramsABS has used due diligence in the preparation of this certificate and it represents the information on the product in the ABS Records as of thedate and time the certificate was printed. Type Approval requires Drawing Assessment, Prototype Testing and assessment of themanufacturer's quality assurance and quality control arrangements. Limited circumstances may allow only Prototype Testing to satisfy TypeApproval. The approvals of Drawings and Products remain valid as long as the ABS Rule, to which they were assessed, remains valid. ABScautions manufacturers to review and maintain compliance with all other specifications to which the product may have been assessed. Further,unless it is specifically indicated in the description of the product; Type Approval does not necessarily waive witnessed inspection or surveyprocedures (where otherwise required) for products to be used in a vessel, MODU or facility intended to be ABS classed or that is presently inclass with ABS. Questions regarding the validity of ABS Rules or the need for supplemental testing or inspection of such products should, in allcases, be addressed to ABS.

Certificate Number: 05-HS122694D/1-PDA

05/01/2010 4:18:13 PM Copyright 2001 American Bureau of Shipping. All rights reserved. Page 2 of 2Page 84

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Page 87


GENERAL TERMS AND CONDITONS OF SALE

These General Terms and Conditions of Sale (“Terms”) apply to all deliveries of products and services (“Products”) from Danfoss A/S or its Affiliates (each of which is referred to as “Danfoss”) to any customer (“Customer”). In these Terms “Affiliate” shall mean an entity directly or indirectly controlled by Danfoss A/S whether by shares or voting rights. No terms and conditions other than the Terms shall be binding upon Danfoss and the Customer unless agreed in writing by both Danfoss and Customer. All terms and conditions contained in any prior communication which are different from or in addition to the Terms shall not be binding on Danfoss unless otherwise expressly agreed in writing by both Danfoss and Customer.

1. Confirmation of Order Danfoss shall not be deemed to have accepted a purchase order until written, including electronic, confirmation of the order from Danfoss is received by Customer or Danfoss has received written, including electronic, timely and unconditional acceptance from Customer of Danfoss’ quotation.

2. Terms of Delivery The Products are delivered EXW from, at Danfoss’ option, any of Danfoss’ factories or places of business. Failing special instructions, Danfoss will dispatch the Products to Customer, at the risk and expense of Customer by a transport method chosen by Danfoss. EXW shall be interpreted in accordance with the version of Incoterms valid on the time of acceptance of the purchase order or quotation.

3. Delay If Danfoss does not deliver at the agreed time, Customer is entitled to request delivery in writing and fix a final, reasonable, time limit for delivery. If delivery is not made within this time limit, the Customer is entitled to rescind the agreement of sale and claim compensation for its documented, direct loss. No further claims can be made by the Customer as a result of the delay.

4. Price Adjustments Prices for Products are exclusive of VAT and/or other taxes or duties. Danfoss reserves the right to adjust accepted prices for non-delivered Products in the event of alterations in rates of exchange, variations in costs of materials, sub-suppliers’ price increases, changes in wages, state requisitions or similar conditions over which Danfoss has no or limited control.

5. Packing Disposable packing is included in the price and will not be credited if returned. Returnable packing is not included in the price, but will be credited if immediately returned in undamaged condition, at Customer’s expense in accordance with Danfoss’ instructions.

6. Terms of Payment From due date, an interest rate of the lesser of 2 % per month or the highest rate allowable under applicable law will be payable.

7. Group Set-off Danfoss and its Affiliates shall be entitled to set off own claims against the Customer, in the Customer’s possible claims against any of said companies.

8. Product Information Any information – irrespective of derivation from Danfoss or a Danfoss business contact – including but not limited to information on weight, dimensions, capacity or any other technical data in catalogues descriptions, advertisements, etc. shall be considered informative, and are only binding if and to the extent, explicit reference on this is made in offer and/or order confirmation. Specific demands from the Customer are only binding if and to the extent they have been confirmed by Danfoss in writing.

9. Proprietary Information and Confidentiality Any non-public information, including but not limited to, drawings, descriptions and any other technical documents which Danfoss has made or may make available to the Customer (“Technical Information”) shall remain the property of Danfoss and shall be treated as confidential by Customer and its representatives and must not, without the written consent of Danfoss, be copied, reproduced, or transferred to third parties or be used for other purposes than those intended when the Confidential Information was made available. Confidential Information shall be returned upon Danfoss’ request.

10. Alterations Danfoss reserves the right to make alterations to Products which do not materially affect agreed specifications or the Products’ form, fit or function, without notice.

11. Cost-free Repairs Danfoss agrees to repair or replace, at the discretion of Danfoss, such Products that on Danfoss’ examination are found to be defective at the time of delivery due to faulty manufacture, design and/or defective materials, provided the Customer makes a claim to Danfoss within 12 months from the date of delivery. If defects occur within the above mentioned period, the Product shall be forwarded to Danfoss according to prior agreement with Danfoss. A description of the reason for returning the Product shall be enclosed. Freight and insurance is paid by the Customer. Products returned shall be free of extraneous equipment. If Danfoss’ examination shows that the Product is not faulty, the Product shall be returned to the Customer. Freight and insurance shall be paid by the Customer. If Danfoss ascertains that the Product is faulty, Danfoss shall send the repaired or a replacement Product to the Customer. Danfoss may choose the method of dispatch and pays freight and insurance. Products or product parts which have been replaced shall be the property of and retained by Danfoss. ANY OTHER LIABILITIES ARE NOT ACCEPTED. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, UNLESS OTHERWISE EXPRESSLY SET FORTH HEREIN, THE PRODUCTS ARE SUPPLIED “AS IS”, “WHERE IS” AND “WITH ALL FAULTS” AND DANFOSS MAKES NO WARRANTIES, EITHER EXPRESS OR IMPLIED AT LAW OR OTHERWISE (INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE).

12. Product Liability Danfoss shall not be liable for any damage to real property or chattels caused by the Product after it has been delivered and whilst it is in the possession of the Customer. Nor shall Danfoss be liable for any damage to products manufactured by the Customer or to products of which the Customer’s products form a part. If Danfoss incurs liability towards any third party for such damage as described in the preceding paragraph, the Customer shall indemnify, defend and hold Danfoss harmless. Customer shall indemnify and hold Danfoss harmless for all claims arising from damage resulting from the use or operation of the Products because of the improper repair, maintenance or operation of the Products by Customer, the failure of Customer to adequately train personnel in the operation of the Products, Customer’s failure to comply with applicable laws or regulations or otherwise. If a claim for damage as described in this clause is lodged by a third party against either Danfoss or the Customer, the respondent party shall immediately inform the other party thereof in writing. The Customer shall be obliged to let itself be summoned to the court or arbitral tribunal examining claims for damages lodged against one of them on the basis of damage allegedly caused by the Product.

13. Secondary Damage DANFOSS SHALL NOT BE HELD RESPONSIBLE FOR ANY SPECIAL, INDIRECT, CONSEQUENTIAL, PUNITIVE OR EXEMPLARY DAMAGE OR LOSS, WHICH MIGHT ARISE OUT OF ANY BREACH OF WARRANTY, FAULTY PRODUCTS, DELAY IN THE DELIVERY OF THE PRODUCTS, PRODUCT LIABILITY, RECALL OR OTHERWISE, IRRESPECTIVE OF THE CAUSE, INCLUDING BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFIT AND LOSS OF GOODWILL.

14. Mandatory liability Nothing in these Terms (including but not limited to the exclusions and limitations in clause 11 to 13) shall operate so as to exclude or limit the liability of either party to the other for death or personal injury arising out of its negligence, fraudulent misrepresentation or for any other liability which cannot be excluded or limited by law.

15. Notice of Claims Claims or complaints as to defects and/or delay in delivery of the Products or other claims shall be submitted in writing by Customer to Danfoss without undue delay.

16. Intellectual Property Rights If the Product is delivered with embedded software, Customer obtains a non-exclusive, software license in form of a right of use to the software solely for the purposes set out in the applicable specification of the Product. Aside from this, Customer obtains no rights in form of license, patent, copyright, trademark or other proprietary right connected to the Products. Customer shall not obtain any rights to source codes to such software.

17. Restraint on Resale and Use for Certain Purposes Danfoss products are produced for civilian use. Customer is not allowed to use or to resell the Products for purposes which have any connection to chemical, biological or nuclear weapons or for missiles which are capable of delivering such weapons. Customer is not allowed to sell the Products to persons, companies or any other kind of organization if Customer has knowledge of or suspects that said persons or entities are related to any kind of terrorist or narcotics activities. The Products may be subject to legal regulations and restrictions and may therefore be subject to restrictions in case of sale to countries/customers covered by export and import ban. These restrictions shall be observed in case of resale of the Products to such countries/customers. Customer is not allowed to resell the Products if there is doubt or suspicion that the Products can be used for the purposes mentioned in the preceding paragraph. If Customer receives knowledge of or suspects that the conditions in this clause have been violated, Customer shall immediately inform Danfoss.

Thursday, August 12, 2010 18. Force Majeure Danfoss is entitled to cancel orders or suspend delivery of Products and shall not be liable for any non-delivery, faulty or delayed delivery which partly or wholly is caused by circumstances beyond Danfoss’ reasonable control, including, but not limited to, riots, civil unrest, war, terrorism, fire, insurrection, requisition, seizure, embargo or defects or delays in deliveries by sub-contractors, strikes, lockouts, slow downs, lack of transportation, scarcity of materials, sickness accidents in product testing, and insufficient supplies of energy. Any of Customer’s contractual rights are suspended or become void in any such circumstances referred to in this clause. Customer is not entitled to any kind of damages or to make a claim whatsoever in case of cancellation or delayed delivery due to such circumstances.

19. Global Compact Danfoss has joined the United Nations’ Global Compact initiative which means that Danfoss has undertaken to live up to 10 principles on human rights, employees’ rights, the environment and corruption. These principles are listed in “Danfoss Code of Conduct for Suppliers” to be seen on www.danfoss.com. Therefore Danfoss encourages the Customer to comply with these fundamental principles. For further information on Global Compact: http://www.unglobalcompact.org

20. Partial Invalidity If one or more of the terms and conditions in these Terms or any part of a term is deemed invalid, unenforceable, illegal or inoperable, the validity, enforceability, legality or operability of all further terms and conditions shall not be affected or diminished thereby.

21. Disputes Any dispute between the parties arising from or in connection with a purchase agreement governed by these Terms shall be settled pursuant to United States of America law including the United Nations’ Convention for the International Sales of Goods (CISG), with the exception of the conflict of law provisions. Any dispute arising from or in connection with a purchase agreement governed by these Terms and which the parties themselves are unable to resolve shall be referred to and settled by arbitration under the Rules of Arbitration of the International Chamber of Commerce, Paris (“Rules”) by one or more arbitrators appointed in accordance with said Rules. Each Party shall be entitled to seek appropriate injunction relief or any other temporary measures. The Parties may refer the enforcement of any arbitral award to any competent court. The seat of arbitration shall be Los Angeles California. English shall be the language to be used in the arbitration proceedings unless otherwise agreed between the parties. The arbitration proceedings and the arbitral award shall be confidential and involved persons on both sides are pledged to secrecy.

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