Technical Manual ReSound CLIP BWgto.gnresound.com/service/GNReSound/Clip/0191570_Clip_revH.pdf ·...

Global Technical Operationshttp://gto.gnresound.com

Lautrupbjerg 7 • DK-2750 Ballerup • Denmark E-Mail: [email protected]

Technical Manual ReSound CLIP BW

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Not subject to issue control when printed

Subject Page

Description ..................................................................................................... 3 Part lists ...................................................................................................... 4-8 Exploded view ........................................................................................... 9-11 Unlock housing........................................................................................ 12-13 Amplifier layout............................................................................................. 14 Removing PCB assembly ...................................................................... 15-16 Replacement of microphone ........................................................................ 17 Replacement of telecoil ............................................................................... 18 Test.......................................................................................................... 19-21

Table of Contents

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Description

Clip1 offers these Key Features:Single channel analogue sound quality•Linear amplification•Analogue Volume Wheel with numbers 1-10•N-L switch to regulate lower frequencies•Light Grey colour•

Clip1 PLUS offers these Key Features:Single channel analogue sound quality• Linear amplification• Analogue Volume Wheel with numbers 1-10• Trimmers•

- Low-frequency control - Gain control

Telecoil• M-T switch to choose Microphone or telecoil programme• White or black colour•

Clip2 offers these Key Features:Digital 2 channel WARP Sound Processing•Linear amplification•Analogue Volume Wheel with numbers 1-10•Trimmers•

- Maximum Power Output control - Low Frequency control

Push Button & Telecoil•White or Black colour•

MODEL DATA SHEETCLIP1 CP1BW-V 17141300

CLIP1 Plus CP1PBW-V 17426200

CLIP2CP2BW-V 17164900

CP2BW-PV 17164900

CLIP3 CP3BW-PVI 17165000

Clip3 offers these Key Features:Digital 2 channel WARP Sound Processing•Wide Dynamic Range compression ( WDRC)•Noise Reduction•Analogue Volume Wheel with numbers 1-10•Trimmers•

- Maximum Power Output control - Low Frequency control - High Frequency control - Binaural Balance control

Push Button & Telecoil•Direct Audio Input (DAI)•White or Black colour•

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Part List - CLIP1 & CLIP1 PLUSDescription Part NoMIC, 3 TERMINALS 17039900

MIC MOUNTING PLATE (metal) 0326-029

GRILL MICROPHONE 0324-049

SUSPENSION MIC, BANGKOK 16984000

WIRE,ESW,RED 7X50µ, 18MM (Clip1) 15130018

WIRE,ESW,AMBER 7X50µ, 18MM (Clip1) 15130118

WIRE,ESW,GREEN 7X50µ, 18MM (Clip1) 15130218

WIRE,ESW,RED,7X50U,14MM (Clip1 Plus) 15130014

WIRE,ESW,AMBER,7X50U,14MM (Clip1 Plus) 15130114

WIRE,ESW,GREEN,7X50U,14MM (Clip1 Plus) 15130214

PCB ASM,NEW,BK1 PLUS,NANO COAT (Clip 1 Plus) 17739700

PCB ASM,NEW,BANGKOK1,NANO COAT (Clip 1) 17739800

TELECOIL (Clip1 Plus only) 2238-859

SCREW, SELF-CUTTING 1X5MM 0009-049

BATTERY REMOVER 0408-259

HINGE 16983000

BELT CLIP, BANGKOK 16983100

RUBBER GLUE C-296336310 1901-061

CONFORMAL COATING SL 1367 **

EARPHONE COVER, DIA16 17179600

Description Part NoEARPHONE DIA16, WHITE, PACKED 17254700

EARPHONE DIA16, BLACK, PACKED 17296400

JOINT 9140-349

BW EARTIP LD-01MINI 8080-609

BW EARTIP LD-01M 9140-319

BW EARTIP LD-01S 9140-329

MON CABLE,BANGKOK L500 WHITE 17023900


MON CABLE,BANGKOK L900 BLACK 17023911

BAND 400MM LONG, 8MM WIDE 17106900

KH30-12/SW/SNAPON (BLACK) LP 17159500

KH30-12/WS/SNAPON (WHITE) LP 17159501

KH21-12/BEIGE HP 17349200

KH21-12/WHITE HP 17349201

SOFT HEADBAND “WHITE” HEADSIZE 43-45cm (LP) 17177900

SOFT HEADBAND “TUNDRA” HEADSIZE 49-51cm (LP) 17178001

SOFT HEADBAND “BLACK” HEADSIZE 53-55cm (LP) 17178102

METAL HEADBAND BONECONDUCTOR (HP & LP) 9150-211

TEST FIXTURE 17188100

BATTERY PILL, BANGKOK 17159600

** Conformal coating SL1367 peters coat to be purchased locally. Check e.g. the vendor website http://www.peters.de

Important note: Please also see Part List page for CLIP 3 for more details regarding bone conductors/head bands/accessories

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Part List - CLIP2 (HP & LP)Description Part No



BW EARTIP LD-01S 9140-329

JOINT 9140-349



MON CABLE,BANGKOK L900 BLACK 17023911


PROGRAM CABLE, BANGKOK 17041700



KH21-12/BEIGE HP 17349200

KH21-12/WHITE HP 17349201





HI-PRO CABLE/RIGHT/CS44 9022 907 69019

HI-PRO CABLE/LEFT/CS44 9022 907 69029



Description Part No

MIC, 3 TERMINALS 17039900MIC MOUNTING PLATE (metal) 0326-029

GRILL MICROPHONE 0324-049

SUSPENSION MIC, BANGKOK 16984000WIRE,ESW,RED 7X50µ, 14MM 15130014WIRE,ESW,AMBER 7X50µ, 14MM 15130114

WIRE,ESW,GREEN 7X50µ, 14MM 15130214

TELECOIL 16453100

PCB ASM W HYBRID, BANGKOK 2, NANO COAT 17196600



HINGE 16983000


RUBBER GLUE C-296336310 1901-061


EARPHONE DIA16 (LP) WHITE, PACKED 17254700

EARPHONE DIA16 (LP) BLACK, PACKED 17296400

EARPHONE DIA20 (HP) WHITE, PACKED 17254600

EARPHONE DIA20 (HP) BLACK, PACKED 17296200


EARPHONE COVER, DIA20 17179500** Conformal coat SL367 peters coat to be purchased locally. Check e.g. the vendor website http://www.peters.de

Important note: Please also see Part List page for CLIP 3 for more details regarding bone conductors/head bands/accessories

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Part List - CLIP3

Description Part No

MIC, 3 TERMINALS 17039900

MIC MOUNTING PLATE (metal) 0326-029

GRILL MICROPHONE 0324-049SUSPENSION MIC, BANGKOK 16984000WIRE,ESW,RED 7X50µ, 14MM 15130014WIRE,ESW,AMBER 7X50µ, 14MM 15130114

WIRE,ESW,GREEN 7X50µ, 14MM 15130214

TELECOIL 16453100

PCB ASM W HYBRID, BANGKOK 3,NANO COAT 17196700

LED LIGHT GUIDE, BANGKOK 16988700



HINGE 16983000


RUBBER GLUE C-296336310 1901-061




EARPHONE DIA20, WHITE, PACKED 17254600

Description Part No

EARPHONE DIA20, BLACK, PACKED 17296200



BW EARTIP LD-01S 9140-329JOINT 9140-349

COLOR MARK STICKER, RED 17164200

COLOR MARK STICKER, BLUE 17164201

MON CABLE,BANGKOK, L500 WHITE 17023900

MON CABLE,BANGKOK, L900 WHITE 17023901

MON CABLE,BANGKOK, L900 BLACK 17023911

BIN CABLE, BANGKOK, L500 WHITE 17024200

BIN CABLE, BANGKOK, L900 WHITE 17024201

BIN CABLE, BANGKOK, L900 BLACK 17024211

PROGRAM CABLE, BANGKOK 17041700

HI-PRO CABLE/RIGHT/CS44 9022 907 69019

HI-PRO CABLE/LEFT/CS44 9022 907 69029



** Conformal coating SL1367 peters coat to be purchased locally. Check e.g. the vendor website http://www.peters.de

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Part List - CLIP3Description Part No

AUDIO IN CABLE, BANGKOK, L500 WHITE 17041600

AUDIO IN CABLE, BANGKOK, L900 WHITE 17041601



KH21-12/BEIGE HP 17349200

KH21-12/WHITE HP 17349201

Description Part No






KH30 Snapon bone conductor LP (ban be used with both soft

& metal headband)

AUDIO IN CABLE

Soft headband (to be used with LP

bone conductor only) Snapon buttonCap for

snapon button

LP Bone conductors inserted soft headband

KH21 bone conductor HP (no snapon button - can therefore

only be used with metal headband)

Metal headband shown with KH21 bone conductor HP(can also be used with LP)

BAND 400mmp/n 17106900

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Part List - HSG PartsHSG FRONT (both sides shown) FRAME, PTD SWITCH COVER PB COVER

LHT GREY WHITE BLACK LHT GREY LHT GREY LHT GREY

CLIP1 16982900 N/A N/A 17533500 16984100** N/A

CLIP1 PLUS N/A 16982902 16982903 17533200 16984100 17309900 N/A

CLIP2 (HP,LP) N/A 16982902 16982903 17533300 16984100 16983800

CLIP3 N/A 16982902 16982903 17099800* 17533400 16984100 16983800

HSG BACK, PTD (shown from both sides)

LHT GREY WHITE BLACK

CP1BW-V 17532300 N/A N/A

CP1PBW-V N/A 17533102 17533103

CP2BW-PV N/A 17532402 17532403

CP2BW-V N/A 17532502 17532503

CP3BW-PVI N/A 17099302* 17532602 17099303* 17532603

**2 pcs for each Clip1.Clip1 Plus has 2 diff covers

17309900

PCB with old springs To be used with old frame.

Can be used with both old and new back HSG

PCB with new springs To be used with new frame

and new back HSG

Note: All back HSG & frames are new layout except p/n’s marked with *.

*Only to be used for PCB with old springs

*Only to be used for PCB with old springs

Old frame New frame

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Exploded View - CLIP1

EarphoneEarphone

Cover

Joint

EartipEarphone

cable (MON)Front HSG

Back HSG

Hinge

Hinge

Screw

Screw

Screw

Switch Cover

Switch Cover

Frame

Grill micMount plate

Mic suspMic

Batt remover

Belt clip

PCBA

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Exploded View - CLIP1 PLUS & CLIP2 HP/LPEarphone HP orEarphone LP

EarphoneCover

Joint

Eartip Earphonecable (MON)Front HSG

Back HSG

Hinge

Hinge

Screw

Screw

ScrewSwitch Cover

PB Cover Clip2SW cover Clip1 Plus

Frame


Mic suspMic

Batt remover

Belt clip

PCBA Telecoil

Hybrid

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Exploded View - CLIP3

Earphone

EarphoneCover

Joint

EartipEarphone

cable (BIN)

Front HSG

Back HSG

Hinge

Hinge

Screw

Screw

ScrewSwitch Cover

PB Cover

Frame


Mic suspMic

Batt remover

Belt clip

PCBA Telecoil

Hybrid

Earphone

Eartip

Joint

EarphoneCover

Colour markers (red,blue)

LED Light Guide

LED Light Guide(mounted into frame)

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Unlock Housing (Back Housing)

At the bottom of the front HSG on left hand side, pry open the front HSG Use a screwdriver to unscrew the screw

Flip HI over and slowly peel off the back HSG. Pull up the bottom side of the back HSG first and slowly pull it sliding away from the top of the HI

Back HSG

Bottom side of BW

Top side of BW

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Unlock Housing (Front Housing)

Flip the device assembly over and pry open the Front Housing from the frame. Squeeze the two prongs on the hinge and slide the Front Housing away from the hinge pin. Repeat the same process on the other hinge

Flip the PCB frame assembly to show the back side of the PCB (where the Back Housing side). Locate the hinges on the side of the frame (see picture above) and squeeze the two prongs on the hinge to release the hinge from the frame

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Amplifier LayoutOld layout with fuse (red circle) New layout with mosfet (red circle)

Clip1 Clip1Clip2 & 3 Clip2 & 3(Clip3 w/mosfet will be available approx Mar 2011)

The connection points for mic & TC have the same location on all layouts

New layout with new contact springs +/-

Clip 1 Clip 2 & 3 (Clip 3 w/new springs will be available approx Mar 2011)

PCB w/new springs requires new frame. Both old & new back HSG can be used. PCB w/old springs requires

old frame & old back HSG

Please see “Part List - HSG Parts”

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Removing PCB Assembly

Using a jeweler screwdriver, slowly lift off the switch cover to detach from the frame. Remove the switch cover

Locate the two screws on the PCB assembly and unscrew both screws to release it from the frame

2 screws

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Removing PCB Assembly

VC

Using a screwdriver, remove the mic assembly from the frame

PCB assembly

Slowly, lift the PCB assembly from the frame by starting on the bottom side of the PCB assembly

After lifting the bottom part of the PCB, slowly pull away the PCB from the frame until the VC clears off from the frame

Frame

PCB assembly & Frame

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Microphone Replacement

Remove mic from frame

Remove mic from mic suspen-sion and unsolder mic connec-tions on mic

Get a new mic and solder wires. Apply coat (SL 1367). Cure for approx 5 mins. Insert mic into suspension

Place mic in the frame

Mic assembly

To replace mic only

Insert the rubber front part of suspension through the center of the metal plate

Add Loctite glue on two points of the grill and mount it onto sus-pension. Make sure that corners fit (rounded/sharp). Insert mic

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Replacement of Telecoil

CLIP2,3: Unsolder the two telecoil wires and remove the glue fixing the coil. Pull it gently out

CLIP2,3: Place the new coil and solder on the PCB. Apply Silicone RTV3140 around the telecoil and let it cure for 3 mins. Apply Peters coat (SL1367) covering the entire telecoil and the soldered joints on PCB and let it dry for 5 mins

CLIP1 Plus TC: Mount TC from one side of the amp. Turn amp around and solder/connect from the other side

RTV3140

Note:Only Clip1 Plus, Clip2 & 3 have telecoil

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Test Equipment

CS44 programming cable Earphone Monaural cable for RS Clip1P/n 17023901

Prog. cable for RS Clip2&3P/n 17041700

Simulated batteryP/n 17159600

FixtureP/n 17188100

2cc coupler insert BW

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Test

Attach CS44 prog cable to the USB terminal of the earphone prog cable

Slide the coupler with the adap-tor in the fixture and tighten the bolt screw to keep it in place (turn clockwise)

Bolt screw

Note:The prog cable and USB earphone prog cable are needed for testing CLIP2 & 3 only. For test of CLIP1, an earphone cable is needed instead

Prepare the other end of the programming cable plugs. There are two plugs, one with a “PG” mark and the other with no mark. Connect the “ no mark” plug to the earphone when starting test

Insert the simulated batt. Connect USB terminal of the earphone prog cable to the USB port of the HI and turn on the HI

Place the HI in the test chamber

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Test

Swing the clamp of fixture up and attach the earphone to the coupler. Swing the clamp down and tighten the bolt to minimized leakage from earphone

Place the coupler and test fixture out-side the test chamber as shown

EarphoneBolt screw

The test SW will prompt you to change earphone to “PG” and later back to “No PG”. Unplug the current plug on the earphone and connect required plug to earphone on fixture and click OK. There is no need to open the sound chamber to make the exchange of the cable plugs

Technical Manual ReSound CLIP BWgto.gnresound.com/service/GNReSound/Clip/0191570_Clip_revH.pdf ·...

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Transcript of Technical Manual ReSound CLIP BWgto.gnresound.com/service/GNReSound/Clip/0191570_Clip_revH.pdf ·...