TECHNICAL L€¦ · Carbonization temperature 380-450 ℃ Carbonization time 15-20 minutes Reactor...

TECH

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AL P

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PO

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PROPOSAL FOR 3T/H CARBONIZATION PLANT

Salvum Investments srl Professional solution Provider for Solid Waste

Tel:40-757-529689

Website: www.salvuminvestments.com

Calea Calarasilor 110 Sector 3 Bucaresti Romania mail:[email protected]

Emilio Brunetti Strategic Management

Mobile: 39-3453726206

Email:[email protected]

amministratore@salvuminvestments.

com

Wood Coconut shell

Sawdust Municipal sludge

Raw Material

Palm Kernel Shell Rice husk


Tel:40-757-529689




Mobile: 39-3453726206



com

Process description

Three layer of de-dusting system with activated carbon and ceramic ring

absorption , truly realize environmental friendly operation

Equipped with auto water cooling discharger, very safe and clean to get out the

charcoal.

Highly automatic design, which will save the labor and running cost.

24 hours continuous operation, large capacity.

1200 degrees of resistance to high temperature and 5-8years of service life.

Syngas can be recycled to save a lot of fuel.

Longtime technology support and regular calling visit will keeping the plant good

running performance.

Perfect after-sales service

The equipment uses agricultural and forestry wastes rich in lignin, cellulose and

hemicellulose (such as straw, sawdust, rice husk, fruit shell, coconut shell, palm shell,

tree bark, logs, firewood bars, palm silk, etc.) as raw materials, and converts carbon

and hydrogen elements in raw materials into high calorific value combustible gases

such as hydrogen, methane, ethane and carbon monoxide by pyrolysis. Carbon and

by-products such as wood vinegar and tar are produced at the same time. The

resulting carbon is clean and pollution-free. The equipment project has far-reaching

significance in the development and application of waste recycling. The reaction

mechanism is as follows: controllable reduction reaction of raw materials under

anoxic condition in sealed container is carried out.

The reaction process is as follows:

Step One: To dehydrate and remove the internal water.

Advantages


Tel:40-757-529689




Mobile: 39-3453726206



com

Step Two: Demethylation- The reaction temperature can start at 250 ℃ and

exothermic reaction begins at 280℃。

Step Three: To pyrolysis, dehydrogenation, condensation and hydrogenation of

aromatic compounds generated in the previous process (about 450℃).

After the above reactions, the carbon, hydrogen and oxygen elements in the raw

materials are converted into mixed combustible gases such as hydrogen, methane

and carbon monoxide. These reactions have no obvious stages, and many reactions

are carried out cross-wise. The combustible gas is purified and transported to the

burner through pipeline to heat the carbonization furnace. At the same time, by-

products such as tar and wood vinegar are separated. The whole production process

is pollution-free, highly environmentally friendly, and meets the national

environmental protection requirements.

This equipment adopts inner and outer double-layer cylinder, outer deep heating,

heating zone using 310S stainless steel, inner heating with waste heat, used for pre-

drying treatment, the whole machine adopts double-return heating structure, users

are highly praised for their use.

The heat utilization rate of this equipment is higher, the material is not in contact

with flue gas, and is not polluted by hot air. Compared with the single-layer external

heating structure, the heat utilization rate is more than doubled. The thermal

efficiency of the equipment is 70%~90%. It has good energy-saving effect. It has

abundant configuration and wide application range. It is convenient and reliable to

install, low installation cost for users, simple operation, safety and reliability.


Tel:40-757-529689




Mobile: 39-3453726206



com

Technical Parameter

Remark: The operation process flow diagram just for your reference.

ITEM CONTENTS

8 hours capacity 24T

Carbonization temperature 380-450 ℃

Carbonization time 15-20 minutes

Reactor rotate speed 17turn/minute

Power in total 61.5kw.h

Reactor size Ø1700mm

Charcoal

Widely used as fuel in barbecue, rinse and so on.

Attach the heavy metal, to improve the quality of soil.

Can be reprocessed into activated carbon, widely used in

the smelting, chemical fields.

3D Layout


Tel:40-757-529689




Mobile: 39-3453726206



com

Biogas

Can be recycled to heat the

carbonization host.

By this way, you can reduce a lot of

fuel costs.

Consumption

Wood vinegar

Used as insecticide.

Used as soil conditioner.

Plant growth regulator.

Wood vinegar

Used as insecticide.

Used as soil conditioner.

Plant growth regulator.

Total Power:61.5kw.h (in production not all motors start at same time).

Water consumption : 01.8-2.5m³

Fuel consumption: natural gas:120—140m³

Space for machine: 25m *15m * 7m (L*W*H).

Workers: 3 to 4 workers per shift.


Tel:40-757-529689




Mobile: 39-3453726206



com

Item Model Unit Qty. Power Remarks

Carbonization Host

TD-500 Conveyors set 1 4kw

Feeding valve 300 set 1

Constant feeder set 1 3kw With speed reducer

Carbonization furnace Ø1700 set 1 C304 stainless steel

Feeding bin set 1 Q235

Discharing bin set 1 Q235

Burning room set 1 Q235

Dedusting sytem set 1 7.5kw Q235

Drive roller set 1 ZG310--570

Actuating device set 1 11kw With speed reducer

Base set 1

Combustion burner

set

1

3kw With air blower

Cooling screw discharger set 2 3kw With speed reducer

Discharge damper Ø273 set 1 1.5kw

Burning room set 1

Draft fan for Exhaust gas set 1 7.5kw

control cabinet set 1

Dedusting system

Draft fan set 1 7.5kw Q235

water tank set 1

Purification tower set 1 Q235

Water Pump set 1 4.4kw

Filter layer set 1 Two layers

Main Configuration


Tel:40-757-529689



After Sell Service

Installations and Trainings Dispatch Engineer for installation guiding,

testing, commissioning and operators training.

Seamless Services

Installation Charge Client cover engineer’s visa + round-trip tickets+

board and lodging+ phone calling charge and

related basic daily expenses, as well as engineer

salary (100USD per day, per head).

Installation period Anticipated period: 30-50 working days.

Seamless

Services

Guarantee 12-month guarantee.

Engineer and project manager on-site

services.

Regular phone call visiting.

ITEM 3T/H Palm Kernel shell carbonization system

Unit Price:

Container 1*40HQ+1*40FQ+1*20HQ

Delivery 60 Working Days

Payment

Validity

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TECHNICAL L€¦ · Carbonization temperature 380-450 ℃ Carbonization time 15-20 minutes Reactor...

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