TECH Presentation DEC 260106

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JANUARY, 2006 JANUARY, 2006 NATIONAL REFINERY LIMITED PAKISTAN’S LARGEST PAKISTAN’S LARGEST PETROLEUM REFINING COMPLEX PETROLEUM REFINING COMPLEX A COMPANY OF ATTOCK OIL GROUP

description

NRL Refinery Training video

Transcript of TECH Presentation DEC 260106

Page 1: TECH Presentation DEC 260106

JANUARY, 2006JANUARY, 2006

NATIONAL REFINERY LIMITED

PAKISTAN’S LARGEST PAKISTAN’S LARGEST PETROLEUM REFINING COMPLEXPETROLEUM REFINING COMPLEX

A COMPANY OF

ATTOCK

OIL GROUP

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G a s

4 3 . 8 %

L P G0 . 4 %

O i l3 8 . 3 % H y d r o

E l e c t r i c i t y1 1 . 3 %

N u c l e a r E l e c t r i c i t y

0 . 9 %

C o a l5 . 4 %

PRIMARY ENERGY SUPPLIESBY SOURCE ------- 41.7 MILLION TONEPRIMARY ENERGY SUPPLIESBY SOURCE ------- 41.7 MILLION TONE

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NRL’S SHARE IN REFINING SECTORNRL’S SHARE IN REFINING SECTOR

Country’s Refining Capacity: 13.3 Million Tons

N R L2 5 %

B O S I C O R1 1 %

A R L1 3 %

D H O D A K1 %

P R L1 6 %

P A R C O3 4 %

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NRLNRL

A BRIEF OVERVIEWA BRIEF OVERVIEW

NRLNRL

A BRIEF OVERVIEWA BRIEF OVERVIEW

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OUR PASSION IS TO ATTAIN

DISTINCTIVE LEADERSHIP AMONGST THE

CORPORATE SUCCESS STORIES OF TOMORROW

OUR PASSION IS TO ATTAIN

DISTINCTIVE LEADERSHIP AMONGST THE

CORPORATE SUCCESS STORIES OF TOMORROW

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ESTABLISHED IN 1963

FIRST LUBE REFINERY 1966 – 0.5 MM TPA

FUEL REFINERY 1977 – 1.6 REVAMP 2.3 MM TPA

BTX PLANT 1979 – 25,000 TPA

SECOND LUBE REFINERY 1985

LBO CAPACITY – 185,000 TPA

AFTER REVAMP - 200,000 TPA

AFTER REVAM CRUDE PROCESSING

CAPACITY – 3.0 MM TPA

NRL AT A GLANCENRL AT A GLANCE

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COUNTRY’S ONLY REFINERYCOUNTRY’S ONLY REFINERYPRODUCING LUBE BASE OILS AND PRODUCING LUBE BASE OILS AND

ASPHALTSASPHALTS

COUNTRY’S ONLY REFINERYCOUNTRY’S ONLY REFINERYPRODUCING LUBE BASE OILS AND PRODUCING LUBE BASE OILS AND

ASPHALTSASPHALTS

UNMATCHABLEUNMATCHABLECOMPETITIVE EDGE !COMPETITIVE EDGE !

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GENERAL FLOW SCHEMEGENERAL FLOW SCHEME

GASESGASES LPGLPGNaphthaNaphtha MS &

BTXMS &BTX

KERO/JET

FUELS

KERO/JET

FUELS

HSD &LDO

HSD &LDO

REDUCEDCRUDE

REDUCEDCRUDE

FURNACE OIL

FURNACE OIL

Imported Crude

ImportedCrude

ImportedCrude

LocalCrudeLocalCrudeFuel

Refinery

Lube-I & IIRefineries

Local CrudeLocal Crude

L.B.O.L.B.O.L.B.O.L.B.O.

Specialty Product

Specialty Product

ASPHALTSASPHALTS

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Furfural Extraction

LPG Merox

Naphtha MeroxAtmospheric

Distillation

Naphtha Hydrotreater

Kerosene Merox

Atmospheric Distillation

Vacuum Distillation

Propane DeAsphalting

Kerosene Bender

Sweetening

Vacuum Distillation

Furfural Extraction

Propane DeAsphalting

Red

uced

Cru

de

Fuel Refinery

First Lube Refinery

Second Lube Refinery

LEGENDS

Kerosene Hydrotreater

Hydrofinishing

M.E.K. Solvent

Dewaxing

Asphalt Blending

M.E.K. Solvent

Dewaxing

Propane/Butane

Recovery

PlatformingBTX

Aromatics Extraction

Propane

CRUDE OIL

Gases

L.P.G.

Naphtha

Motor Gasoline

H.O.B.C.

B.T.X.

JP-8

Kerosene

JP-1

H.S.D.

L.D.O.

Furnace Oil

Lube Base Oils

Specialty Products

Asphalts

Waxes

CONFIGURATIONCONFIGURATION

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TYPICAL PRODUCTIONTYPICAL PRODUCTION

Crude Throughput : 3,000,000 Tons/yr.Fuel Products : 2,450,000 Tons/yr.LBO & Asphalt : 400,000 Tons/yr.

C

R

U

D

E

C

R

U

D

E

ProductsProducts Vol.%Vol.% TPY TPY

Gases 0.7%0.7% 20,00020,000

LPG 0.6%0.6% 18,00018,000

Naphtha 13%13% 402,000402,000

Motor Gasoline 5%5% 144,000144,000

Kerosene & Jet Fuels 9%9% 264,000264,000

HSD & LDO 32%32% 960,000960,000

Furnace Oil 22%22% 650,000650,000

Lube Base Oil 7%7% 200,000200,000

Asphalt& Others 7%7% 200,000200,000

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JET FUELS

• Production Capacity – 20,000 ~ 22,000 Tons/Month• Storage capacity – 8600 Tons (8 No. Storage Tanks)

JP-1 – 12000~14000 Tons/Month JP-8 – 4000~8000 Tons/Month

JP-8 Production / Supply (Nov. 2005)

PAF – 2000-4000 Tons/Month Available for DESC – 2000-4000 Tons / Month

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Segregated / Dedicated facilities for JP-8

• Conical Roof Tank as per Jet - Fuel code.

• Cleaning - Inspection - Epoxy coating Jet fuel grade.

• Suction piping from storage Tank at 1.8 Meter, available as per code

• Entire System Flushed / cleaned for conversion from JP- 4 to JP-8

Hard Ware Up gradation for JP-8

Production / Supply.

Hard Ware Up gradation for JP-8

Production / Supply.

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Supply through new Dedicated JP-8 Gantry for Quality Assurance .

• Capacity 4000 Tons / Month (Basis-8 hours operation - 22 working days)

• Second JP-8 Gantry Shall be Commissioned by mid February –2006. Design Capacity – 15000 Tons /Month

LOGISTICSLOGISTICS

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• JP-8 Quality control Procedure for Refinery operation’s is in place.

• Quality control plan (QCP) for JP-8 production and supply in vogue as per International Standards.

• NRL lab equipped for JP-8 Testing Facility.

• Testing services for JP-8 being provided to PSOCL and ENAR

Quality ControlQuality Control

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Pre qualification by DESC Inspector Pre qualification by DESC Inspector

• Mr. KEVIN WILLIAMSON INSPECTED / Approved NRL infrastructure / facilities for supply of JP-8 (DEC. 02, 2005)

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• Own Reliable Electric Power Supply (Peak

demand – 16 MW)

• 4.0 MW Diesel Power Generation Unit.

• 7.0 MW Turbo Generator.

• 9.0 MW supplied by a joint venture company ANOUD

• Dependence on city power supply company (KESCO) has been reduced to stand by arrangement only.

• Reliability in power supply system is ensured through a load sharing system (Synchronizer) installed at PG.

SELF POWER GENERATIONSELF POWER GENERATION

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HSE POLICY ADOPTED & ASSIGNED PRIORITY. CAMPAIGN ON AWARNESS

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LTI – 7.36 MILLION MANHOURS ACHIEVED

OCTOBER, 05

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ACCREDITATION STATUS• Acquired ISO-14001 and OHSAS-18001

certification in September 2003.

Accredited by UKAS through Moody’s

International.

• Surveillance Audits are carried out annually

for revalidation by Moody’s International.

• Quality Control lab acquired ISO-9002

(1994) certification in September

2000 accredited by DNV.

• Revalidation in September 2004 as ISO-

9001 (2000).

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Emergency Response Plan for Oil Spillages from Storage Tanks.

Emergency Response Plan for Chemical Spillages

Emergency Response Plan for K-K Pipelines Leakages.

Emergency Response Plan for Handling Spillage of Oil due to Leakage of Pipelines in Pipe alley, all Tank lorries including JP-1/JP-8 Bowzers.

Emergency Response Plan for Propane/LPG Handling / Mass Release of Flammable Gases.

Emergency Response Plan for Flood Control

Emergency Response Plan for Earthquake

Contingency Plan for Terrorist Attack (Bomb Threat)

Evacuation in case of Emergencies

Emergency Response Plan for Fire at K-K Pipeline

Fire Fighting and Disaster Control Plan for Korangi and Keamari Terminal.

EMERGENCY RESPONSE PLANSEMERGENCY RESPONSE PLANS

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LIST OF CUSTOMERS• SHELL PAKISTAN LIMITED.• CALTEX OIL PAKISTAN LIMITED.• TOTAL FINAELF PARCO PAKISTAN LIMITED.• MARUBENI CORPORATION, JAPAN.• MITSUBISHI CORPORATION, JAPAN.• ORACLE PETROLEUM, SINGAPORE,• GLENCORE INTERNATIONAL A.G., SWITZERLAND.• ATTOCK PETROLEUM LIMITED.• PAKISTAN AIR FORCE• PAKISTAN NAVY• PAKISTAN STATE OIL LIMITED.• MOBIL ASKARI PETROLEUM LIMITED.• PAKISTAN DEFENCE FORCES.• NATIONAL HIGHWAY AUTHORITY. • PUNJAB HIGHWAY AUTHORITY.• FRONTIER WORKS ORGANIZATION.• FONGAS / SHELLGAS / CALTEXGAS / PAKGAS.

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HONOURSHONOURS

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ISO 9001: 2000, ISO 14001 &OHSAS 18001 CERTIFIED

ISO 9001: 2000, ISO 14001 &OHSAS 18001 CERTIFIED

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ACCA-WWF PAKISTANACCA-WWF PAKISTANENVIRONMENTAL REPORTING AWARDENVIRONMENTAL REPORTING AWARD

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ENVIRONMENT EXCELLENCE AWARD 2004ENVIRONMENT EXCELLENCE AWARD 2004

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•FPCCI - BUSINESSMAN OF THE YEARGOLD MEDAL 2003 & 2004

•FPCCI - BUSINESSMAN OF THE YEARGOLD MEDAL 2003 & 2004

•EXPORT TROPHY 2002 – 2003 - 2004

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•BEST PRESENTED ACCOUNTS AWARD2001, 2002, 2003, 2004

•BEST PRESENTED ACCOUNTS AWARD2001, 2002, 2003, 2004

•TOP 25 COMPANIES AWARD 2003

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43

375-400

SHARE PRICE

CONSISTENT GROWTH

STAKEHOLDERS CONFIDENCE

ENDORSED BY ECONOMIC BAROMETER

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THANK YOUTHANK YOU