TECH PAPERS - SumiRiko Italy S.p.A. · Design. Performance Measurements. Applications • Euro IV,...
Transcript of TECH PAPERS - SumiRiko Italy S.p.A. · Design. Performance Measurements. Applications • Euro IV,...
TECHPAPER IAA 2015| 1
TECH PAPERS
• SCR Pipes• Genestar Fuel Pipes• Carbon Canister• Filler Neck• Vacuum Pipes• A/C Pipes• HP/S Pipes• TOC Pipes• Quick Connectors
Agenda
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 2
Selective Catalitic Reduction system
• Ad Blue Chemical resistance• Various sizes and shape (corrugated)• Heated pipe for 12 V and 24 V• Heated Quick Connector solutions
Features
Benefits• Reliability• Layout• Heating Time
• R&D Status: Prototype• Schedule: Serial Production 2016
SCR Heated and Not Heated Pipes
Performance Measurements• R&D Status: Production• Schedule:Serial Production from 2010
Not Heated Pipes
Heated Pipes
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 3
Genestar Molecules Fuel Pipe Family
• Excellent Barrier Layer(both USA LEV III and BEIJING 6)
• Artic cold impact resistance SourGasoline resistance up to 180 PN
• Excellent strenght to E22 and E100• Excellent resistance to Oil• Full Oligomer free
Features
Benefits• Cost/Performances• Straight & Corrugated shape• Conductive & not conductive types
• R&D Status: Released FCA & VW
ML11 Fuel Pipe Structure
Performance Measurements Applications• Fuel Pipes• TOC pipes• Plastic A/C Pipes R134A / 1234YF
MLT EVOH
MLT ETFE
MLT PVDF
MLT PBN
Genestar - DB1078
CE 10 g/m/Cycle CARB
24
21,7
9,3
1,3
0,9
0
5
10
15
20
25
PERMEATION FUEL LINE 8X10 - CARB CYCLE FUEL CE10(aged 500 h 40°C - test with fuel filled tube in pression)
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 4
Poka Joke Quick Connectors
Quick Connector solutions
• SAE approved Quick Connectors• Two solutions available• Pull Tab• Push Lock• Current Production: 8 Mln pcs/Y• Production in Mexico, Japan, Thailand
Features
Benefits
• R&D Status: Released Nissan, Honda, Mazda, ToyotaPerformance Measurements
Applications• Fuel Pipes
Check by Feeling of well-fitted and clicks
Lock the pipe Double action
Check by releasing the pull –tab type ofsecondary lock
• Cost/Performance• Pull Tab with evidence of correct assembly• Conduction/not conductive
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 5
Carbon Canister Euro VI / USA LEV III / CHINA BEIJING 6
• CFD simulation for low emissionand high efficiency purge layout
• Pressure Drop simulation• Bleed Emissions Solutions• BETP SHED tests in EMEA & CHINA
Features
Benefits• Cost/Performances• Reduce time-to-market• Over 25 Y experience in BETP test• Complex layout with integrated
functions (OBD, Aif filer, Brackets,..)
Design
Performance MeasurementsApplications• Euro IV, V, VI• USA LEV I, LEV II, LEV III• China Beijing 5, Beijing 6
SHED AIR CONDITIONING
FID
MINISHED
MICROSHED
A
HC
+
HC
+
HC
+
HC
+
HC
+
------
++++++
Shed air sample
H2Synthetic air
Burner
F.I.D.
BETP EMISSIONS BELOW 3 mg @ CARB profile
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 6
FILLER NECK
• CFD simulation for emission reductionduring ORVR performance
• Full Metail solution for improved crashresistance
• Full Plastic solution with weight andcost reduction
Features
Benefits• Cost/Performances• Reduce time-to-market• Plastic solution -30% Weight Vs
Blow Molded solution• Cap Less option available• In House Rubber hose LP production
Metal and Plastic Design
Performance Measurements
Applications• Euro IV, V, VI• USA LEV I, LEV II, LEV III• China Beijing 5, Beijing 6
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 7
VACUUM PIPE
• MLT solutions for High Temperatureresistance (up 150°C)
• Dedicated Valve design• Dedicated S&S Pressure sensor Design• PA Metal coated pipe for extreme T.
Features
Benefits
• Cost/Performances• Reduce time-to-market• Integrated Design Tube, Valve, QC• 100% Leak Test in Vacuum• S&S Sensor in production since 2010
Design for standard application & Start/Stop systems
Performance MeasurementsApplications• EMEA• SOUTH AMERICA• USA• CHINA
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 8
AIR CONDITIONING PIPES
• A/C Pipe for 1234a & 1234YF gas• IHX option available• High NVH competence and Know-how• Innovative Fitting design• Available Plastic Liquid Line solutions
Features
Benefits• Cost/Performances• Reduce time-to-market• IHX improved heat exchange +12%• Barrier Hose In production• Veneer Hose in development• R744 Gas solution in development• In house Rubber Hose production
Standard Design & Internal Heat Exchange (IHX) / R134a & 1234YF
Performance Measurements
Applications• EMEA• SOUTH AMERICA• USA• CHINA
New IHX cross-section type 3:
846W +12,3%
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 9
HYDRAULIC POWER STEERING
Design
Performance Measurements
TEMPERATURE REDUCTIONNOISE REDUCTION
• Hydraulic P/S for LD, MD and HD• High NVH competence and Know-how• Innovative Fitting design• High performance cooler design
Features
Benefits• Cost/Performances• Reduce time-to-market• Various hose HP & LP in production
also for NVH solutions• Dedicated design for Cooler• High corrosion resistance coatings
Applications
• EMEA• SOUTH AMERICA• CHINA
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 10
TRANSMISSION OIL COOLING with THERMOSTAT
Design
Performance Measurements
• Plastic and Metal + Rubber Solutions• Integrated Wax Thermostat Design• High Temperature resistance pipes• High Corrosion resistance
Features
Benefits• Cost/Performances• Reduce time-to-market• Dedicated Wax Thermostat Design• Various Fitting for Rubber or Plastic• Setable Wax T Sensor
Applications• EMEA• SOUTH AMERICA• USA• CHINA
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 11
COMPUTATIONAL FLUID DYNAMICS (CFD)
Applications• Carbon Canister• Metal & Plastic Filler Neck• Wax Thermostat• Bending Metal Pipes• Extrusion Plastic Pipes
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61
TECHPAPER IAA 2015| 12
NOISE VIBRATION HARSHNESS (NVH)
Applications• HPS• TOC• A/C• ENGINE FUEL PIPES
• SumiRiko Business Development Department
Contact
[email protected] Tel. +39 011.98.68.61