TE01_ENG.pdf

MAN-cats® II Testing and Diagnostic System

Panasonic CF-51including Communication Interface T200 CCI

Copy deadline 04.2007

Initial StartupMCA-7-0-203 / SAP 2203155 1st edition TE02MAN Nutzfahrzeuge AktiengesellschaftDachauer Str. 66780995 MÜNCHENoderPostfach 50 06 2080976 MÜNCHEN

Erstinbetriebnahme TE02, 1. AusgabeMAN-cats® II Testing and Diagnostic System


- Englisch -Printed in Germany

Initial Startup TE021st edition

MAN-cats® II Testing and Diagnostic System


MCA-7-0-203 / SAP 2203155

1

PREFACE / PRINTER’S IMPRINT

PREFACE

This repair manual is intended to provide assistance in performing repairs correctly on vehicles and units.The technical details were correct at the time of going to press.

This publication assumes that persons who use it possess the requisite technical knowledge in handlingvehicles and units.

Pictures and the corresponding descriptions are typical one-time representations; they do not alwayscorrespond to the unit or peripherals in question, but this does not mean they are incorrect. In such cases,plan and carry out the repair work in accordance with the sense of the instructions.

Repair work on complex add-on units should be entrusted to our customer service or to the customer serviceof the manufacturing company. Special reference is made to these units in the text.

Important instructions relating to safety and accident prevention are specially highlighted in the text as follows.

CAUTIONType and source of dangerRefers to working and operating procedures which must be followed exactly in order to avoidexposing people to risk.

WARNINGType and source of dangerRefers to working and operating procedures which must be followed exactly in order to avoidserious or irreparable damage to property.

NoteExplanatory description to aid understanding of the working and operating procedures involved.

Comply with general safety regulations when performing any repair work.

Best wishes from

MAN Nutzfahrzeuge AG

PRINTER'S IMPRINT

We reserve the right to make modications in the course of further development

2007 MAN Nutzfahrzeuge AG

Reprinting, copying or translation, even of extracts, is not allowed without the written approval of MAN.

All rights under the copyright law are strictly reserved by MAN Nutzfahrzeuge AG.

If any changes are made without the written approval of MAN Nutzfahrzeuge AG then MAN NutzfahrzeugeAG shall not be liable for any warranty or guarantee claims arising from damage and defects attributableto the unauthorised modication. Furthermore, MAN Nutzfahrzeuge AG shall not be liable for any damageresulting from the unapproved modication.

Redaktion: VASIE, MST / VASID-Y, OB/HA, 04.2007

Satz: VASID-Y

Druck: MAN-Werksdruckerei

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TABLE OF CONTENTS

Content Chapter/Page

Index 5

Introduction

Safety regulations ....................................................................................................... 7

Initial startup of MAN-cats® II

1. BRIEF DESCRIPTION of MAN-cats® II .......................................................................... 141.1 Preliminary remarks ............................................................................................ 141.2 Unpacking and checking ...................................................................................... 151.3 Selecting a suitable work surface ............................................................................ 161.4 Establishing operational readiness .......................................................................... 171.5 Startup ............................................................................................................ 191.6 Diagnosis socket installation position ....................................................................... 211.7 Switching on the service computer .......................................................................... 221.8 Checking the Communication Interface settings .......................................................... 231.9 Removing the DVD drive ...................................................................................... 271.10 Installing the disk drive ....................................................................................... 281.11 Installing the key disk ......................................................................................... 291.12 Contacts ........................................................................................................ 311.13 System restore ................................................................................................. 32

2. BRIEF DESCRIPTION of Panasonic CF-51 .................................................................... 392.1 Important information .......................................................................................... 392.2 Operation ......................................................................................................... 452.3 Removing and installing drives ............................................................................... 532.4 Fault code list .................................................................................................... 552.5 Technical data ................................................................................................... 592.6 Disposal of electrical and electronic devices .............................................................. 62

3. BRIEF DESCRIPTION of T200 Communication Interface ................................................... 633.1 Important information .......................................................................................... 633.2 Safety information .............................................................................................. 643.3 Design of T200 Communication Interface .................................................................. 663.4 LED functions (additional interface information) .......................................................... 713.5 LED functions .................................................................................................... 783.6 Troubleshooting ................................................................................................. 803.7 Technical data, T200 Interface ............................................................................... 843.8 Maintenance and care ......................................................................................... 853.9 Firmware update ................................................................................................ 863.10 Battery charging and care ................................................................................... 92

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INDEX

Catchword Page

CCable Interface T200 CCI selection...............................................................................................................25CD/DVD drive caution ...................................................................................................................................41Communication Interface, assigning .............................................................................................................36Conguring the interface (changing the serial number).................................................................................24

DDeclaration of Conformity applicable to Europe ............................................................................................39Disaster recovery, installing...........................................................................................................................32Disclaimer......................................................................................................................................................39DVD drive, removing and installing ...............................................................................................................54DVD/disk drive, installing...............................................................................................................................32

FFault codes, rmware update ........................................................................................................................88Firmware update information.........................................................................................................................86Floppy disk drive, removing and installing.....................................................................................................53Full Update ....................................................................................................................................................87

IIInstallation positions of HD-OBD diagnosis socket X200.............................................................................21Important safety instructions..........................................................................................................................40Important tips.................................................................................................................................................50Incremental Update .......................................................................................................................................87Information for disposal in other countries outside the European Union .......................................................62Information for the user .................................................................................................................................40

KKey disk, installing .........................................................................................................................................38

LLanguage for MAN-cats® II, selecting ...........................................................................................................35Lithium battery ...............................................................................................................................................40

MMAN-cats® II Service CD, installing...............................................................................................................34Missing or incorrect items..............................................................................................................................15

NNames and functions of parts........................................................................................................................45

OOperating readiness, establishing with the auto adapter...............................................................................18Operating readiness, establishing with the mains adapter ............................................................................17

PPrecautions....................................................................................................................................................41Precautions (battery pack).............................................................................................................................43

RRecover Update.............................................................................................................................................87

SStarting up / shutting down............................................................................................................................48Startup Cable Communication Interface T200 CCI .......................................................................................19Switching on the service computer................................................................................................................32

TTouch pad......................................................................................................................................................49Trademarks ...................................................................................................................................................39Transport damage .........................................................................................................................................15

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INDEX

UUser actions...................................................................................................................................................89User actions on the T200 Interface ...............................................................................................................90User information for business customers in the European Union .................................................................62User information for private households........................................................................................................62

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INTRODUCTION

INTRODUCTION

SAFETY REGULATIONS

General informationWorking with trucks, buses and the accompanying service products should not pose any problems if operators,maintenance personnel and repair staff receive suitable training.

The following sections include summaries of important regulations listed according to major topics. Theintention is to provide the knowledge needed to avoid accidents which could lead to injury, damage andenvironmental pollution. They represent only a small excerpt from the wide range of accident preventionregulations and cannot replace these. It goes without saying that all other safety regulations must befollowed and that the corresponding action must be taken.

Additional direct references to danger are contained in the instructions at points where there is a potentialdanger.

Accidents may happen in spite of all precautionary measures having been taken. In such an eventuality,obtain immediate medical assistance from a doctor. This is particularly important if the accident involves skincontact with corrosive acid, fuel penetration under the skin, scalding by hot oil, antifreeze spraying into eyes,etc.

1. Regulations for preventing accidents leading to injury to personnel

– Secure units during their removal.– Support the frame when working on the pneumatic or spring suspension system.– Keep units, ladders, stairs, steps and the surrounding area free from oil and grease.Accidents caused by slipping can have very serious consequences.

Only authorised technical personnel are entitled to perform inspection,adjustment and repair work

Working on the brake system– Perform visual, function and effectiveness checks on the brake system after carryingout any work on it whatsoever. These checks must be made in accordance with thesafety inspection (SP).

– Check the function of ABS/ASR and EBS systems using a suitable test system (e.g.MAN-cats).

– Collect hydraulic oil and brake uid as it drains out.– Hydraulic oil/brake uid is poisonous!Do not allow brake uid to come into contact with food or open wounds.

– Treat hydraulic oil/brake uid as hazardous waste!Comply with the safety regulations for preventing environmental pollution.

Operating the engine– Only authorised personnel are permitted to start and operate an engine.– Do not approach moving parts of a running engine too closely.Do not wear baggy clothing and tie up or cover long hair.Ensure adequate ventilation if you are working in enclosed spaces.

– Do not touch units with your bare hands when they are at operating temperature.Danger of burns!Always wear protective gloves when changing oil (in units at operating temperature)in particular.

– Do not open the coolant circuit unless the engine is cool.

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Suspended loads– No-one is allowed to stand under a unit suspended from a crane hook. - Keep alllifting tackle in good condition -

Working on high-pressure lines– Do not attempt to tighten or loosen pipe lines and hoses when they are underpressure (e.g. lubrication circuit, coolant circuit and hydraulic oil circuit).Fluid spraying out represents an injury hazard!

– Do not hold your hands under the jet of fuel when checking the injector nozzles. Donot inhale fuel vapours.

Working on the vehicle electrical system– Always disconnect the batteries before working on the electrical system.Disconnect the earth cable rst and connect it last when reconnecting.

– Measure voltage only using a suitable measurement device.The input resistance of a measuring device should be at least 10 MΩ.

– Tow-start the vehicle only with the batteries connected (minimum charge 40%)! Donot use a boost-charger to jump-start the vehicle! Always disconnect the positiveand negative leads before boost-charging batteries.

– Disconnect the batteries and recharge them every 4 weeks if the vehicle is not inuse.

– The ignition must be switched off before the wiring harness plugs of the electroniccontrol units are disconnected or connected up.

Important! Battery gases are explosive!– Oxyhydrogen gas may form in enclosed battery boxes. Take particular care afterlong journeys and after charging the batteries with a battery charger.

– When the batteries are disconnected this gas may be ignited by sparks producedby other continuously operating consumers, the tachograph etc. that cannot beshut down. Blow compressed air through the battery box before disconnecting thebatteries!

– Avoid short circuits caused by polarity reversal or by placing metal objects (spanners,mole grips, etc.) on the battery terminals.

Caution! Battery acid is poisonous and corrosive!– Wear appropriate protective clothing (gloves, protective apron) when handlingbatteries.Do not tilt batteries, acid may leak out.

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Electric welding– Connect up the “ANTIZAP SERVICE MONITOR” protective device (MAN itemnumber 80.78010.0002) in accordance with the instructions supplied with the device.

– If this device is not available, disconnect the batteries and connect the positive cableto the negative cable in order to make a conductive connection.

– Always earth the welding equipment as close as possible to the welding area. Do notlay the cables to the welding equipment in parallel to electrical cables in the vehicle.

– The chassis is not intended for use as an earth return. If attachments are to betted to the vehicle (e.g. a taillift), additional earth (ground) lines with an adequatecross-section must be tted as well. Otherwise the earth connection may be createdalong wire cables, wiring harnesses, gearbox shafts, gears etc. Severe damagecould result.

Painting– If paint spraying is to be carried out, do not expose the electronic components tohigh temperatures (max. 95 °C) for more than brief periods; a time of up to 2 hoursis permissible at a maximum of 85 °C. Disconnect the batteries.

Working on plastic tubes – Danger of damage and re!– The warning sign opposite is attached to the inside of the diesel fuel or heating oiltank ap. It warns you against welding or drilling near to plastic tubes.

Working with the cab tilted– Keep the tilting area in front of the cab clear.– Keep out of the area between the cab and the chassis during the tilting process. Thisis a danger area!

– Always tilt the cab past the tilting point to its nal position

Working on the air-conditioning system– Refrigerant uids and vapours represent a health hazard, avoid contact with themand protect your eyes and hands.

– Do not drain gaseous refrigerants in enclosed rooms.– Do not mix CFC-free refrigerant R 134a with R 12 (CFC) refrigerant.

2. Notes on preventing damage and premature wear on units– Only subject units to the load which they have been designed to cope with in accordance with theirdesignated use. Do not overload them.

– If a fault occurs during operation, determine its cause immediately and correct the problem before the faultcan get any worse.

– Clean the units thoroughly before repairs. Ensure that no dirt, sand or foreign objects can get into the unitswhilst carrying out repairs.

– Always use genuine parts. Fitting equivalent parts made by other companies can lead to severe damageand the workshop that did the work will be responsible for it. See the section entitled “Limited liability foraccessories and parts”.

– Never run a unit dry, in other words always make sure that it has been lled with oil before running it.– Never run engines without coolant.– Apply a suitable information sign to units that are not ready to be operated.

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– Only use service products (engine and gearbox oil as well as antifreeze and anti-corrosion protection) thathave been approved by MAN. Keep your workplace clean.

– Comply with the specied maintenance intervals.– Do not ll engine/gear oil above themaximum level mark. Do not exceed themaximumpermitted operationaltilt.

– Severe damage to the unit could result from failure to follow these regulations.

3. Limited liability for accessories and partsIn your own interests, you are recommended to use only accessories expressly approved by MAN andgenuine MAN parts. The reliability, safety and suitability of these parts and accessories have been determinedspecically for MAN vehicles. Despite constant market observation, we cannot judge the aspects of otherproducts, nor can we accept responsibility for them – even if they have been ofcially approved by the GermanTÜV technical inspection authorities or some other ofcial body.

Attachments and special bodiesComply with the safety instructions and regulations issued by the body builder in question if attachments orspecial bodies have been tted. Always follow the instructions in the appropriate MAN Guide to Fitting Bodies(www.manted.de). Written approval/release/conrmation from department TDB is required if the appropriateMAN Guide to Fitting Bodies is not complied with.

Taking out of operation and storingThe special measures described in MAN Works Standard M 3069 Part 3 apply if buses or trucks are to bewithdrawn from service or stored for a period longer than 3 months.

4. Handling brake pads and similar components– Harmful dust may be released when brake pads are machined, in particular during skimming and grindingas well as when wheel brakes are blown out.

– Please take the necessary precautionary measures and observe the following safety advice to avoidpossible damage to your health:

– If possible, carry out the work in question in the open or in an area equipped with an efcient ventilationsystem.

– If possible, use hand-operated or slow-running tools, equipped with a dust-collector if required.– Fast-running tools should always be tted with such devices.– If possible, wet the workpiece prior to cutting or drilling.– Dispose of brake pads or linings as hazardous waste in an environmentally sound manner.

5. Regulations for avoiding injury and environmental contamination

CoolantTreat undiluted antifreeze as hazardous waste. Follow the instructions issued by the relevant local authoritywhen disposing of used coolant (mixture of antifreeze and water).

Cleaning the cooling circuitDo not pour cleaning uids and rinsing water down the drain if this practice is restricted by specic localregulations. However, the cleaning uid and rinsing water must in all cases have been passed through an oiltrap with a sludge trap.

Cleaning the lter insertWhen blowing compressed air through the lter insert, make sure the lter dust is collected by a vacuum oris blown into a dust collection bag. Otherwise, use a respiratory protection mask. Wear rubber gloves oruse a skin barrier hand cream when washing out the elements, because cleaning agents have aggressivegrease-dissolving characteristics.

Engine/gear oil, lter cartridges, inserts and box-type lters, desiccant cartridgesOnly dispose of used oil at an approved collection point or depot. It is extremely important that oil is notpoured down the drain or onto the ground since it can pollute drinking water. Filter inserts, cartridges andbox-type lters (oil and fuel lters, desiccant cartridges for the air dryer) are classied as hazardous wastematerials and must be disposed of properly. Please follow the instructions of your relevant local authority.

Used engine/gear oilLengthy or repeated skin contact with any type of engine/gear oil removes grease from the skin. This cancause dry skin, irritation or skin inammation. In addition to these hazards, used engine oil contains dangerousmaterials which can cause skin cancer.

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6. Health protection precautions– Avoid lengthy, excessive or repeated skin contact with used oils.– Protect your skin using a suitable skin protection agent or protective gloves.– Clean areas of skin which have come into contact with engine oil.– Wash the areas thoroughly with soap and water.– A nail brush enables more effective cleaning.– Special cleaning agents make it easier to clean dirty hands.– Do not use petrol, diesel oil, gas oil, thinners or solvents.– Apply a greasy skin cream after cleaning your skin.– Change out of clothing or shoes which have become soaked with oil.– Never put oil-soaked rags into your clothing pockets.Take care to dispose of used engine/gear oil properly.

- Oils can damage groundwater quality -

Therefore, never pour used oil onto the ground, into water or down the drains or sewers. Failure to complywith these instructions can lead to prosecution.

Collect and dispose of used oil carefully. Contact the point of sale, supplier or your local authority forinformation about collection depots.

Extract from “Information on dealing with used engine oil”

The Mineral Oil Traders’ Association (MINERALÖLWIRTSCHAFTSVERBAND E.V.) Steindamm 71, D-20099Hamburg

7. Special information for working on the common-rail system

A jet of fuel can cut through the skin. Risk of re due to fuel atomisation.– Never undo the screwed connections on the fuel high-pressure side of the common-rail system whilst theengine is running (injection line from the high-pressure pump to/on the rail and on the cylinder head to theinjector).

– Avoid standing near the running engine.

When the engine is running, the lines are constantly under a fuel pressure of up to 1600 bar.– Before opening the screwed connections, wait for at least one minute so that the system can bedepressurised.

– Check depressurisation of the rail using MAN-cats if necessary.

Danger of injury!– Do not touch the live parts at the injector electrical connection whilst the engine is running.

Special instructions for people with pacemakers– Any changes to the original engine wiring can lead to the limit values specied in pacemaker regulationsbeing exceeded. Examples of such changes include non-twisted injector wiring or the addition of the testbox (contact box).

– There is no danger to drivers and co-drivers wearing a pacemaker if the vehicle is used for its intended, i.e.approved, purpose.

– There is no danger to operators wearing a pacemaker if units with MAN common-rail engines are used fortheir intended, i.e. approved, purpose.

– In its original state, the product does not violate any of the currently known pacemaker limit values.

CleanlinessDiesel-injection systems consist of precision engineered components that are subject to extreme loads. Dueto the highly precise nature of this technology, all work on the fuel system requires the highest possibledegree of cleanliness. Even dirt particles over 0.2 mm can cause component failure.

Before commencing work, you must therefore ensure the following measures without fail:

Danger of damage due to dirt ingress– Before commencing work on the clean side of the fuel system, clean the engine and the engine compartment(using a steam cleaner), ensuring that the fuel system is closed.

– Visually inspect the fuel system for leaks or damage.

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– Do not direct the steam cleaner jet directly at electrical components. Cover them if necessary.– Drive the vehicle into a clean area of the workshop where none of the work causes dust to be swirled up(sanding, welding, brake repairs, brake checks, performance tests etc.).

– Avoid air movements (possible swirling up of dust due to starting of engines, the workshopheating/ventilation system, due to draughts etc.).

– Clean and dry the area of the still closed fuel system using compressed air.– Use a suitable extractor unit (industrial extractor unit) to remove loose dirt particles such as paint chippingsand insulating material.

– Use a new and clean cover in areas of the engine compartment where dirt particles can become loose, e.g.tilted cab, bus engine compartment.

– Before removing any components, wash your hands and put on clean working clothes.When working, follow the instructions below without fail:

Danger of damage due to dirt ingress– The use of compressed air for cleaning is not permitted after opening the clean side of the fuel system.– During assembly, remove loose dirt using a suitable extractor unit (industrial extractor unit).– Only lint-free cleaning cloths are allowed to be used on the fuel system.– Clean tools and equipment before commencing work.– Only use tools that show no signs of damage (cracked chrome coatings).– Do not use materials such as cloths, cardboard or wood when removing and installing components as thesematerials can produce particles and bres.

– If the undoing of connections causes the paint to chip (due to possible excess paint), carefully remove thesepaint chippings before fully undoing the connection.

– All removed components on the clean side of the fuel system must be plugged immediately at theirconnection openings using suitable caps.

– These caps must be stored in dustproof packaging until they are used and disposed of after they have beenused once.

– Then store the components in a clean, sealed container.– Never use used cleaning or test uids for these components.– New parts must not be removed from their original packaging until immediately before use.– Work on removed components may only be carried out in a suitably equipped workplace.– If removed parts are shipped, always use the new part's original packaging.When carrying out work on bus engines, the instructions below must also be followed without fail:

Danger of damage due to dirt ingress– Before opening the clean side of the fuel system:Clean the areas of the engine around pressure line ttings, injection lines, the rail and valve cover usingcompressed air.

– Remove the valve cover and then re-clean the areas of the engine around the pressure line ttings, injectionlines and rail.

– Only loosen pressure pipe connections at rst:Undo the union nuts on the pressure pipe connections and unscrew by 4 turns.Raise the pressure pipe connections using a special tool.Reason: only remove the pressure pipe connections completely once the injectors have been removed sothat no dirt can fall into the injectors from above.

– Remove the injectors.– After removal, rinse out the injectors with a cleaning uid, making sure that the high-pressure connectionhole is facing downwards.

– Remove the pressure pipe connections by unscrewing their union nuts.– Clean the injector hole in the cylinder head.– Then install the components. Installation is a reversal of the removal procedure.

8. Instructions for handling AdBlueAdBlue is an extremely pure, water-clear, synthetically produced 32.5-% urea/water solution. In diesel-drivencommercial vehicles specied with SCR technology, the high-quality solution reduces the toxic nitrogen oxidesin the exhaust gases to form water vapour and elemental nitrogen (a natural constituent of air). A high degreeof purity and constant quality are only assured if AdBlue to DIN 70070 standard is used.

Rather than being an additive, AdBlue is carried separately in a designated auxiliary tank in vehicles equippedwith SCR technology.

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To avoid quality impairment due to impurities as well as expensive, time-consuming inspections,AdBlue must always be handled using storage and lling systems that are exclusively designated forAdBlue.

As AdBlue freezes at temperatures below -11 °C and decomposes at an accelerated rate at temperaturesabove 25 °C, AdBlue should always be kept within this temperature range. AdBlue decomposes when storedfor prolonged periods, in which case it no longer meets the requirements of the DIN 70070 standard.

Providing the recommended storage temperature of max. 25 °C is not exceeded, AdBlue will continue tomeet the requirements of the DIN 70070 standard for at least 12 months after production. This period will bereduced if the recommended storage temperature is exceeded. AdBlue freezes when cooled to temperaturesbelow -11 °C. Frozen AdBlue liquees again when warmed and can then be used as normal. Quality is notimpaired in this case.

AdBlue is easily decomposed by microbes. It is therefore readily biodegradable and represents a very lowenvironmental risk.

For this reason, AdBlue has been placed in the lowest water hazard class (Class 1) in Germany.

As it is biodegradable, small quantities of AdBlue can be poured down the drain without any problems aslong as plenty of water is used. AdBlue is an aqueous solution which poses no signicant risks according tothe applicable EU chemical laws. If traces of AdBlue come into contact with the skin, simply rinse the affectedarea using plenty of water.

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INITIAL STARTUP OF MAN-CATS® II


1. BRIEF DESCRIPTION OF MAN-CATS® II

1.1 Preliminary remarksThis startup document is intended to provide an introduction to the MAN-cats® II testing system and to explainthe preliminary working steps before reaching the menus with their on-screen working and setting instructions.

The entire procedure is shown in the chart below.

Initial startup procedure

- Unpack and check contents

- Select a suitable work surface

- Make ready for operation

- Startup Cable Communication Interface T200 CCI

- Connect Communication Interface to diagnosis socket

- Switch on service computer

- Selecting the language for MAN-cats® II

- Checking the Communication Interface settings

- Conguring the interface, changing the serial number

- Remove DVD drive

- Install disk drive

- Install key disk

- MAN-cats® II ready for operation

- Anwendungsprogramme installieren (optional)

- TrilogiView installation

- Dataset installation

- Dataset call up

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1.2 Unpacking and checking

Perform the following steps after receiving the MAN-cats® II testing system:– Check the contents of the package for visible damage.– Check that the delivery corresponds to the information on the delivery note.

1.2.1 Transport damageIf you detect transport damage, please contact the relevant transport company.

1.2.2 Missing or incorrect ItemsPlease contact us without delay if you discover a mismatch between the content of the package and thedelivery note (see 1.12 Contacts, 31 ).

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1.3 Selecting a suitable work surfaceBefore you set up your service computer, select a suitable place for the service computer to be installed.

Please bear the following advice in mind:– We recommend that you set up the service computer on a stable, non-slippery surface.– The service computer should not be exposed to extreme ambient conditions. Protect the unit against dust,moisture and heat.

– The clearance around the service computer and mains adapter must be at least 100 mm to allow foradequate ventilation.

– The ventilation space between the legs of the service computer must be kept clear.– Do not place the service computer on a soft base.– The ventilation slots on the service computer and the housing of the mains adapter must not be obstructed.– The mains adapter must be at least 200 mm away from the service computer. It must be clear of otherobjects and is not allowed to be covered over.

– Do not place the mains adapter on a heat-sensitive or an insulating surface.– Note the precautions (see 2.1.8 Precautions, 41 ).

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1.4 Establishing operational readinessThe battery must be charged before you can work with the service computer. Therefore, establish operationalreadiness.

1.4.1 Establishing operational readiness with the mains adapter

– Connect the mains adapter to the service computer (DC IN) (1).– Connect the mains cable to the mains adapter (2).– Connect the mains plug to the socket (3).– The “External power supply” display lights up on the service computer. The battery is now being charged.– Complete operational readiness has been established as soon as the green “Battery charge status” checklamp on the service computer lights up (this also applies to mobile operation).

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1.4.2 Establishing operational readiness with the auto adapterThe auto adapter also makes it possible to charge the internal battery and to operate the service computersafely and reliably on 24 V vehicle electrical systems.

You should only use the auto adapter when the engine is running. You must not start the engine of thecommercial vehicle if the auto adapter is connected to the operating voltage of the vehicle.

– Connect the auto adapter cable to the service computer (DC IN) (1).– Connect the auto adapter cable to the vehicle socket (also Euro vehicle electrical system socket DIN 4165)(2).

– The green check lamp on the auto adapter indicates that the vehicle’s charged batteries are supplying thecorrect voltage to the auto adapter and that the fuse in the auto adapter plug is OK.

– The “External power supply” display lights up on the service computer. The battery is now being charged.– Complete operational readiness has been established as soon as the green “Battery charge status” checklamp on the service computer lights up (this also applies to mobile operation).

Note: The auto adapter switches off if the vehicle electrical system voltage is too low (undervoltageprotection).

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1.5 Startup

1.5.1 Startup Cable Communication Interface T200 CCI

Connecting the T200 CCI Cable Interface to the service computer

Connect the T200 CCI Cable Interface (1) and the service computer (2) to the cross-link cable (3).

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Connecting the T200 CCI Cable Interface to the diagnosis socket

Connect the T200 CCI Cable Interface to the HD-OBD diagnosis socket (1).

T200 CCI Cable Interface boots

The GREEN LED (1) ashes and the GREEN LED (2) lights up whilst the T200 CCI Cable Interface is booting.The GREEN LEDs (3 and 4) light up to indicate that booting has been completed successfully.

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1.6 Diagnosis socket installation positionThe installation position of the diagnostic socket (TRUCK/BUS) is documented in the “Diagnosis” chapter ofeach “Electrical system description”.

1.6.1 Installation positions of HD-OBD diagnosis socket X200

The diagnosis socket (1) is located on the co-driver’s side in the central electrical system area.

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1.7 Switching on the service computer

Proceed as follows to switch on the service computer:– Push the unlocking slider (1) in the direction of the arrow and fold open the LCD screen (2).– Press the ON/OFF button (3) to switch on the service computer. The service computer starts with theprogram running and on-screen instructions are displayed to guide you through the subsequent workingsteps.

– The operating indicator of the service computer lights up (4).

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1.8 Checking the Communication Interface settingsProceed as follows to check the Communication Interface settings:

System settings

– Select the System tab. Click the “tab” (1) to do this.– Select the “System settings” menu item (2) and click the conrm button (3).

Interface settings

– Select the “Interface settings” menu item (1).– The "Current interface" (2) and the serial number (3) are shown in the right-hand window.Serial number for T200 CCI Interface

– Acknowledge your selection using the conrm button (4).

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1.8.1 Conguring the interface (changing the serial number)Note: In the case of the T200 CCI Interface, the serial number is copied automatically and therefore doesnot need to be entered.

T200 CCI Interface boots

– The LED (1) ashes whilst the T200 Communication Interface is booting.Note: The LED (2) only lights up in the case of the T200 CCI Interface.

T200 CCI booting complete

– TheGREENLED (1) lights up to indicate that booting has been completed successfully. TheCommunicationInterface is fully congured.Note: The LED (2) only lights up in the case of the T200 CCI Interface.

– Acknowledge using the conrm button (3).

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1.8.2 Cable Interface T200 CCI selectionNote: In the case of the T200 CCI Cable Interface, the serial number is copied automatically and thereforedoes not need to be entered.

Connecting the Communication Interface

– Connect the T200 CCI Cable Interface (1) and the service computer (2) to the cross-link cable (3).– Acknowledge using the conrm button (4).

– Connect the T200 CCI Cable Interface to the diagnosis socket (1 or 2).Note: If necessary use the adapter (3).


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T200 CCI Cable Interface boots

– The LED (1) ashes and the LED (2) lights up whilst the T200 CCI Communication Interface is booting.

Booting complete

– The GREEN LEDs (1 and 2) light up to indicate that booting has been completed successfully. TheCommunication Interface is fully congured.


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1.9 Removing the DVD driveNote: It is essential to remove CD/DVD media from the drive before changing the drive.

Press down the lock (1).

Removing the DVD drive

Slide the DVD drive out of the housing in the direction of the arrow (1).

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1.10 Installing the disk driveNote: It is essential to remove the oppy disk from the drive before changing the drive.

Slide the oppy disk drive into the housing until the lock (1) engages.

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1.11 Installing the key diskPrompt for key disk installation

Finally, call up the key disk installation:

– Select the YES button (2) if you have received a key disk for your MAN-cats® II system.– Select the NO button (1) if you have not yet received a key disk. Perform the key disk installation as soonas possible after you receive it (System tab → menu item “System settings” → Key disk installation). Onlya limited range of functions is available unless you install the key disk.

– Conrm your selection by clicking the conrm button (3).

Prompt to insert the key disk

– Insert the key disk into the drive and click the conrm button (1).– The MAN-cats® II system is restarted after successful key disk installation.– MAN-cats® II is ready to use after installation of the key disk.

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Keep this disk in a safe place!

Protect the disk against dust, heat, shocks, powerful magnetic elds (loudspeakers, microphones,mobile phones, telephones)!

Never use the same key disk for different MAN-cats® II systems, because this is not permitted underthe terms of the license and reliable function can no longer be guaranteed in this case!

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1.12 Contacts

MAN ERF UK Ltd

Paul Gardner

Technical Service Advisor

Tel : 01793 448325

FAX : 01793 448269

E-mail : [email protected]

MAN ERF UK Ltd

Frankland Road

Blagrove

Swindon

Wiltshire

SN5 8YU

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1.13 System restoreThe system must be completely restored if this installed software is compromised.

Caution: All data will be lost.

The following components are needed to restore the system:

System restore components

Recovery DVD

MAN-cats® II Service CD

Key disk

The system restore procedure is made up of several steps that are described below one after the other.

1.13.1 Installing the DVD/disk driveThe DVD drive and disk drive are required in order to restore the system. Install the drives in question oneafter the other.

Removing and installing drives (see 2.3.1 Removing and installing the oppy disk drive, 53 ).

1.13.2 Switching on the service computerSwitch on the service computer (see 1.7 Switching on the service computer, 22 ).

1.13.3 Installing disaster recoveryThe Recovery DVD contains the Windows XP operating system that is specially congured for MAN-cats® IIand the Panasonic CF-51 service computer.

The version number, notebook type and MAN item number/order number are indicated on the MAN-cats® IIRecovery DVD.

Proceed as follows to restore the operating system:

– Place your nger over the Down arrow key, but without pressing it.– Following the startup screen and the BIOS information, the following prompt appears:Please select the operating system to start:Microsoft Windows XP ProfessionalDISASTER RECOVERY

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Selecting disaster recovery

At present, there is not much time available to select this option, therefore please press the down arrow onceas soon as the selection menu appears, in order to select the DISASTER RECOVERY item.

The following message appears on the screen:

You are about to activate the disaster recovery function. This will reset your system to its factorysettings. All non-backed up, personal data will be lost.

Conrming disaster recovery

Carry on with disaster recovery? [R,N]?

To continue with the reset, press the [r] key, otherwise press the [n] key which will cancel the reset processand restart the computer.

Pressing the [r] key causes the following prompt to appear on the screen:

If you are sure that you wish to reset this

notebook to factory setting, press the 'r' key again.

There will be no further warnings!!!!

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Carry on with disaster recovery? [R,N]?

Press the [n] key to cancel the restore procedure.

The system then performs a restart.

Caution:

To continue with the restore procedure, rst place the Recovery DVD into the DVD drive, wait a few secondsand then press the [r] key. The operating system together with all the specic settings for the service computeris now loaded by means of ghost software.

The installation screen is divided into three parts and displays:– A progress bar– A dark blue area that displays information about the installation– Detailed information about the les currently being installed

A restart is triggered automatically after the ghost software has been installed. The system automaticallyperformed checks and tests during this process.

Finally, the operating system installation is concluded with the appearance of the Windows-XP interface,albeit without the usual symbols on the Desktop and in the Start menu.

Remove the Recovery DVD.

1.13.4 Installing the MAN-cats® II Service CDThe MAN-cats® II Service CD contains the installation wizard for the MAN-cats® II software in variouslanguages. This CD serves as a backup CD if you need to reinstall your system due to a system crash.

The Service CD is replaced at regular intervals. Refer to the Service CD to see what its version number is.

To install MAN-cats® II on the service computer, press the start button (or the [Ctrl] + [Esc] shortcut, orleft-click the Start button). The rst item in the Start menu that appears is MAN-cats® II installation. Selectthis menu item (e.g. using the mouse pointer and the left mouse button) to start installing MAN-cats® II.

A DOS window appears with the following message:– Starting installation of MAN-cats® II.– Please place the Service CD into the CD-ROM drive.

Press any key to continue...

Comply with this request!

The system then starts the MAN-cats® II installation.

At the end of the installation, you are prompted to remove the Service CD from the DVD drive and then clickthe Finish button.

The system then performs a restart. MAN-cats® II starts automatically from the Windows interface.

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1.13.5 Selecting the language for MAN-cats® IIThe user is prompted to select a language for MAN-cats® II and to conrm it.

The language is selected in the System tab (1).

Language selection for MAN-cats® II

Proceed as follows:– Select the country ag or language.– Acknowledge your selection by clicking on the conrm button (2) / pressing the Enter key.

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1.13.6 Assigning the Communication Interface

The following steps must be performed to assign the MAN-cats® II service computer to theCommunication Interface correctly:– Select the Communication Interface– Connect the Communication Interface– The Communication Interface boots– Booting complete

Selecting the Communication Interface

– Select the relevant Communication Interface variant.– WCI Radio Interface (1)– CCI Cable Interface (2)– T200 Radio Interface (3)– T200 Cable Interface (4)The right-hand side of the screen displays a schematic view of the variant in order to assist your choice.

– Acknowledge your selection using the conrm button (5).

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Connecting the T200 CCI Cable Interface

Connect the T200 CCI Cable Interface (1) and the service computer (2) to the cross-link cable (3).

Connecting the T200 CCI Cable Interface to the diagnosis socket

Connect the T200 CCI Cable Interface to the HD-OBD diagnosis socket (1).

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T200 CCI Interface boots

– The LED (1) ashes whilst the T200 Communication Interface is booting.Note: The LED (2) only lights up in the case of the T200 CCI Interface.

T200 CCI booting complete

– TheGREENLED (1) lights up to indicate that booting has been completed successfully. TheCommunicationInterface is fully congured.Note: The LED (2) only lights up in the case of the T200 CCI Interface.


1.13.7 Installing the key diskThe key disk data must be installed in order to restore all settings (see 1.11 Installing the key disk, 29 ).

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2. BRIEF DESCRIPTION OF PANASONIC CF-51

2.1 Important information

2.1.1 DisclaimerComputer specications and manuals are subject to change without notice. Matsushita Electric Industrial Co.,Ltd. assumes no liability for damage incurred directly or indirectly from errors, omissions or discrepanciesbetween the computer and the manuals.

2.1.2 TrademarksMicrosoft®, Windows® and the Windows logo are registered trademarks of Microsoft Corporation of theUnited States and/or other countries.

Intel, Core, Viiv, Centrino and PROSet are either registered trademarks or trademarks of the Intel Corporation.

SD logo is a trademark

Adobe, the Adobe logo and Adobe Reader are either registered trademarks or trademarks of Adobe SystemsIncorporated in the United States and/or other countries.

Bluetooth is a trademark of Bluetooth SIG, Inc., USA and licensed for Matsushita Electric Industrial Co., Ltd.

WinDVDTM is a trademark of InterVideo, Inc.

Panasonic® is a registered trademark of Matsushita Electric Industrial Co., Ltd.

Names of products, brands, etc., appearing in this manual are trademarks or registered trademarks of theirrespective own companies.

2.1.3 Declaration of Conformity applicable to Europe

For models with the “CE” mark on the underside of the computer

Declarations of Conformity (DoC)“We hereby declare that this personal computer complies with the necessary requirementsand other relevant provisions of Directive 1999/5/EC.”Note:If you require (more detailed) information about this Declaration of Conformity (DoC),please refer to our website: http://www.doc.panasonic.de.

ContactPanasonic Services Europe

A Division of Panasonic Marketing Europe GmbH

Panasonic Testing Centre

Mains connection

This terminal equipment is intended for connection to the following public networks: In all countriesof the European Economic Area:– Public switched telephone networks.

Technical features

The terminal equipment contains the following features:– DTMF dual-tone multifrequency dialling– Maximum bit rate receive mode: 56 kbit/s– Maximum bit rate send mode: 33.6 kbit/s

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This product has been designed for interworking with the following public switched telecommunicationnetworks in the United Kingdom, Ireland, the Netherlands, Sweden, Denmark, Finland, Switzerland,Luxembourg, Belgium, France, Germany, Spain, Portugal, Iceland, Greece, Italy, Norway and Austria.

Declarations of Conformity (DoC)

“We hereby declare that this personal computer complies with the necessaryrequirements and other relevant provisions of Directive 1999/5/EC.”Note:If you require (more detailed) information about this Declaration of Conformity(DoC), please refer to our website: http://www.doc.panasonic.de.

ContactPanasonic Services Europe

A Division of Panasonic Marketing Europe GmbH

Panasonic Testing Centre

Declaration of Compliance – CE markThis equipment complies with the requirements of the EC Directives specied below:

73/23/EEC Low-Voltage Directed as amended by 93/68/EEC

89/336/EEC EMC Directive as amended by 92/31/EEC and 93/68/EEC

1999/5/EC R&TTE

2.1.4 Important safety instructionsWhen using telephone devices, always respect fundamental safety precautions to prevent the risk of re,electric shock and injury.

These include:1 Never use this product near water, e.g. near the bath, washbasins, sinks or washtubs, in damp cellar areasor near swimming pools.

2 Avoid using telephones (other than a cordless type) during an electrical storm. There is a slight risk ofelectric shock caused by lightning.

3 When reporting a gas leak, never use a telephone near the gas leak.4 Use only the power leads and batteries that are specied in this manual. Do not throw batteries into a reas they can explode. Check the local municipal regulations for special disposal requirements.

SAVE THESE INSTRUCTIONS

2.1.5 Information for the userInformation regarding compliance with requirements

We accept no responsibility for radio or TV reception faults caused by non-authorised changes made to thisproduct. Responsibility for remedying any faults caused by such non-authorised changes rests with the user.Ourselves and authorised retailers or distributors can not be held liable for damages or contravention ofadministrative regulations caused by non-compliance with these requirements.

2.1.6 Lithium batteryThis computer contains a lithium battery that allows the date, the time and other data to be saved. Thebattery should only be exchanged by authorised service personnel. Warning! Incorrect installation or misuseconstitutes a possible explosion risk.

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2.1.7 CD/DVD drive caution

CAUTION!THIS PRODUCT UTILISES A LASER.

USE OF CONTROLS, ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSESPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE. DO NOT OPEN COVERSAND DO NOT REPAIR YOURSELF.

REFER SERVICING TO QUALIFIED PERSONNEL.

THE WARNING NOTE IS AFFIXED TO THE UNDERSIDE OF THE UNIT.

2.1.8 Precautions

UseAvoid extreme heat and cold

Do not store or use the computer in locations exposed to heat, direct sunlight, or extreme cold. Avoid movingthe computer between locations with large temperature difference.

Operation: 5 °C to 35 °C

Storage: -20 °C to 60 °C

Avoid direct sunlight on the LCD panel

The LCD panel should not be exposed to direct sunlight or ultraviolet light.

Protect from moisture, liquids, dirt and vapours

Do not store or use the computer in locations exposed to high humidity, liquids (including rain)or dust. This can lead to res or electric shocks.

Prevent shock

Avoid subjecting the computer to severe vibrations or impact. Do not place the computerinside the boot of a car.

Avoid radio frequency interference

Do not place the computer near a television or radio receiver.

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Avoid low-temperature burns

Avoid more than casual contact with any heat producing area of the notebook computer, ACadapter, and any option or accessory you use with it. Even low heat, if warmer than bodytemperature, can cause a burn, if the skin is exposed to the heat source for a long enoughperiod of time. If the LAN port is connected to a network such as the ones listed below, a reor electric shock may result.– Networks other than 1000BASE-T, 100BASE-TX or 10BASE-T– Phone lines (telephone lines, internal phone lines (on-premise switches), digital publicphones, etc.)

Handling

Avoid magnetic elds

Keep the computer away from magnets. Data stored on the hard disk may be lost.

Avoid stacking

Do not place heavy objects on top of the computer.

Keep small objects away

Do not insert paper clips or other small objects into the computer.

Do not disassemble the computer

Do not attempt to disassemble your computer. The computer contains high-voltage areaswhich can give you an electric shock if touched.

Avoid excessive force on the display

Do not apply excessive downward force on the display when it is completely opened,especially when plugs and/or cables are connected to the rear of the computer.

Interface cablesAny interface cables used should not be longer than 3 metres if possible.

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2.1.9 Precautions (battery pack)Care should be exercised with regard to the following in order to avoid the possibility of overheating, re ordamage.

Avoid heat

Never throw the battery pack into a re or expose it to excessive heat. It can heat up, igniteor blow up.

Keep articles away

Do not place the battery pack together with articles such as necklaces or hairpins whencarrying or storing. It can heat up, ignite or blow up.

Do not disassemble

Do not insert sharp objects into the battery pack, expose it to bumps or shocks, deform,disassemble, or modify it. Electrolyte uid may emerge, or it can heat up, ignite or blow up.

Do not short

Do not short the positive (+) and negative (-) contacts. It can heat up, ignite or blow up.

Avoid extreme heat, cold and direct sunlight

Do not charge, use or leave the battery pack for extended periods where it will be exposedto direct sunlight, in a hot place (in a car on a sunny day, for example), or in a cold place.Electrolyte uid may emerge, or it can heat up, ignite or blow up.

Do not use with any other computer

The battery pack is rechargeable and was intended for the specied computer. If used with acomputer for which it was not developed, electrolyte uid may emerge or it can heat up, igniteor blow up.

Battery use

Only use the battery indicated (CF-VZSU29A) with your CF-51. The use of battery packsother than those produced and supplied by Panasonic can represent a safety risk (heatingup, igniting or blowing up).

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Do not put into a microwave

Do not put the battery pack into a microwave oven or a pressurised chamber.

Stop using

Should the battery emit an abnormal odour, become hot to the touch, become discoloured,change shape, or become in any way different from normal, remove it from the computer andstop using it.– Do not touch the terminals on the battery pack. The battery pack may no longer functionproperly if the contacts are dirty or damaged.

– Do not expose the battery pack to water, or allow it to become wet.– If the battery pack will not be used for a long period of time (a month or more), charge ordischarge (use) the battery pack until the remaining battery level becomes 30% to 40% andstore it in a cool, dry place.

– This computer prevents overcharging of the battery by recharging only when the remainingpower is less than approx. 95% of capacity.

– The battery pack is not charged when the computer is rst purchased. Be sure to chargeit before using it for the rst time. When the AC adapter is connected to the computer,charging begins automatically.

– Should the battery leak and the uid get into your eyes, do not rub your eyes. Immediatelyrinse your eyes with clear water and see a doctor for medical treatment as soon as possible.

NOTE:

– The battery pack may become warm during recharging or normal use. This is completely normal.– Recharging will not commence if internal temperature of the battery pack is outside of the allowabletemperature range (0 °C to 50 °C). Once the allowable range requirement is satised, charging beginsautomatically. Note that the recharging time varies based on the usage conditions. Recharging takeslonger than usual when the temperature is 10 °C or below.

– If the temperature is low, the operating time is shortened. Only use the computer within the allowabletemperature range.

– This computer has a high-temperature mode which can be used to avoid a drop in the battery performancein areas subject to high temperatures. A fully charged battery in high-temperature mode is equivalent to acharge of around 80 percent in normal-temperature mode.

– The battery pack is a consumable item. If the amount of time the computer can be run by using a particularbattery pack becomes dramatically shorter and repeated recharging does not restore its performance, thebattery pack should be replaced with a new one.

– When transporting a spare battery inside a package, briefcase, etc., it is recommended that it be placed ina plastic bag so that its contacts are protected.

– Always power off the computer when it is not in use. Leaving the computer on when the AC adapter is notconnected will exhaust the remaining battery capacity.

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2.2 Operation

2.2.1 Names and functions of parts(The illustrations shown may differ from the actual physical appearances.)

1 LED indicators

Caps lock

Numeric key (NumLk)

Scroll lock (ScrLk)

Multimedia pocket device status

Hard disk drive status

Power status

Battery status

2 Power switch

3Keyboard:There is a small bar on the “F”, “J” and “Windows” keysto enable you to locate the keys' position by touch.

4 Wireless LAN antenna(Only for models with wireless LAN)

5Function keys:There are dots near the function keys to enable you tolocate the keys' position by touch.

6 LCD screen

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Names and functions of parts

1 Touch pad

2 Microphone jack Is not supported byMAN-cats® II

3 Headphone jack Is not supported byMAN-cats® II

4 LED indicators SD memory card status Is not supported byMAN-cats® II

5 Safety lock:A Kensington cable can be connected.

6 PC card slots

7 USB ports

8 DC-IN jack

9 Firewire Is not supported byMAN-cats® II

10Loudspeaker:To adjust the volume: Use “Fn + F5” / “Fn + F6”.Speakers on / off: Use “Fn + F4”.

11 Ventilation hole

12 SD memory card slot Is not supported byMAN-cats® II

13 Smart card slot Is not supported byMAN-cats® II

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1 Serial port

2 Modem

3 Ventilation hole

4 USB ports

5 External display port Is not supported byMAN-cats® II

6 External keyboard/mouse port

7 LAN port


1 Lock for opening multimedia pocket

2 Extended bus connection

3 RAM module slot

4 Hard disk

5 Battery lock

6 Hard disk lock

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7 Battery pack

8 Multimedia pocket

2.2.2 Starting up / shutting down

Starting up

Proceed as follows to switch on the service computer:– Push the unlocking slider in the direction of the arrow (1) and fold open the LCD screen (2).– Press the ON/OFF button (3) to switch on the service computer.– The service computer starts with the program running and on-screen instructions are displayed to guideyou through the subsequent working steps.

– The operating indicator of the service computer lights up (4).

Shutting down– Exit MAN-cats® II in the normal way. The system is automatically shut down, and the service computer isswitched off.

– Fold the screen closed against the lower part of the service computer so you can fell it clip in.

When you leave the computer or interrupt your work...

If you use the “Standby” function (triggered by Windows), then when you turn on the power next time, theapplication software and les you were using before will be displayed, and you can restart the same operationsimmediately.

Caution

Do not do the following during the shutdown procedure:– Connecting or disconnecting the AC adapter.– Touching the power switch.– Performing any keyboard, touch pad or external mouse operations.– Closing the display.

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2.2.3 Touch padUse the touch pad to move the cursor on the screen and perform computer operations.

(1) Arbeitsoberäche (Touchpad)(2) Linke Taste

(3) Rechte Taste

Function Operation

Moving the cursor Move the tip of your nger lightly over the surface

Tapping/clicking

Tapping

or

Clicking

Double-tapping /double-clicking

Double-tapping

or

Double-clicking

Dragging

Two quick taps, but on the second tap leaving your nger down (applyingpressure) and moving it on the work surfaceorWhile holding down the button, moving your nger on the work surface.

Note

When using the touch pad, keep the following in mind:– By design the touch pad is to be used with a nger tip only. Do not place any object on the work surfaceor press down forcefully with sharp-pointed objects (e.g. nails) or hard objects that can leave marks (e.g.pencils and ball point pens).

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– Try to avoid having any harmful substances, such as oil, come in contact with the touch pad. The cursormay not work properly in such cases.

2.2.4 Important tips

Working environmentEnvironment

Place the computer on a at stable surface. Do not place the computer upright or allow it to tip over. Whenthe computer receives extremely strong shock after falling, this can lead to defects among other things.

Operation

Temperature: 5 °C to 35 °C

Humidity: 30% to 80% relative humidity (no condensation)

Storage

Temperature: -20 °C to 60 °C

Humidity: 30% to 90 % relative humidity (no condensation)

Even within the temperature and humidity ranges noted above, using the computer for long periods of timein an environment with exceptionally low or high temperatures or high humidity may result in deterioration ofthe product, which can lead to a reduction in product life.

Places in which your computer should not be usedThe following areas may result in damage to the computer:

Areas with electronic equipment:These areas may interfere with your display or cause your computer to produce strange sounds.

Areas with extremely high/low temperatures:Do not leave things near the computer that are sensitive to heat. During operation, the computer may becomewarm.

HandlingThis computer has been designed so as to minimise shock to the LCD and hard disk drive, etc., but nowarranty is provided against such trouble. Use great care when handling your computer.

When carrying the computer, be sure to keep the following:

Removing external PC cards

– Turn off the computer.– Remove all external devices, cables, accessories and PC cards protruding from the computer (see diagram)before transporting the computer.

– Remove disks from the CD/DVD drive.– Do not drop or hit your computer against solid objects.– Do not carry the computer while the display is open, or carry it by gripping the display.– Do not put anything (e.g. a piece of paper) between the display and keyboard.– When travelling on an aircraft, always carry your computer with you. Never check it in with luggage. Beforeusing the computer inside an aircraft, we recommend asking the airlines regarding their policy on this issue.

– When transporting a spare battery inside a package, briefcase, etc., it is recommended that it be placed ina plastic bag so that its contacts are protected and to avoid short circuits.

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We recommend the following:– Preparing a fully charged battery pack.– Making backup copies on disks and carrying them with you.

Maintenance

LCD screen– Do not use water for cleaning the display. Contents of the water can leave scratches and reduce the legibilityof the display.

– Do not use cloths for removing dust or dirt as these can leave scratches on the display. Use a soft paintbrushto remove dust and dirt and then wipe with a dry, soft glass-cleaning cloth.

– To remove oil from the surface, use soft gauze soaked in camera-lens cleaning uid and then wipe with adry, soft glass-cleaning cloth.

Areas away from the display

Wipe these areas with a soft cloth, after applying water or detergent diluted with water to the soft cloth andrmly wringing out excess water.

Caution– Do not use benzene, thinner, or rubbing alcohol. Doing so may adversely affect the surface, e.g.discolouration.

– In addition, do not use commercially-available household cleaners and cosmetics, as they may containcomponents harmful to the surface.

– Never apply or spray water or cleaning agents directly onto the surface. Fluids which enter the inside of thecomputer can cause malfunctions or damage.

Use of peripheral devicesPay strict attention to the following points to avoid damage to the computer, peripheral devices, cables, etc.Also, in addition to following the instructions in this manual, carefully read the instruction manuals for theperipheral devices being used.

– Use only peripheral devices that conform to the computer’s specications.– Connect the devices properly, paying close attention to the condition and position of the connectors.– If a connection cannot be made easily, do not apply excess force; check once more to conrm the conditionand position of the connector (alignment of pins, etc.).

– If the connector has holding screws, fasten the screws rmly.– Do not carry the computer with cables attached, and do not pull on the cables forcefully.

Saving data to the hard disk

Do not expose your computer to shock.– Use care when handling your computer, shock may damage your hard disk or make your softwareapplications and data unusable.

Do not power down your computer while software applications are running or hard disk drive indicatoris on.– Properly shut Windows down to avoid problems.

Hard disk lockWhen the hard disk lock is set to [Enable], it is impossible to read/write data from/to the hard disk whenthe hard disk is installed in a computer other than a MAN-cats® II service computer. When the hard disk isreturned to the original computer, you can read/write data as before. In this case, however, make the settingsin the Setup Utility exactly the same as they were before the hard disk was removed. ((Note that this harddisk lock does not guarantee the complete protection of data.)

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Saving data to oppy disks

Do not power down your computer or press the oppy disk drive eject button while the MP indicatoris on– Doing so may damage the data on the oppy disk and render the oppy disk useless.

Use care when handling oppy disks.– To protect the data on your oppy disks or to prevent a oppy disk from becoming stuck in your computer,avoid the following:– Sliding the shutter on the oppy disk manually.– Exposing the oppy disk to a magnetic eld.– Storing the oppy disk in locations prone to high temperatures, low pitched noise, dampness, or dust.– Applying more than one label on the oppy disk.

Conrm the contents of a oppy disk before formatting it.– Conrm that no important data is on the oppy disk, because all data on the oppy disk will be erased.– Use the write-protect tab

(1) Schreiben (2) Schreibschutz

This is a must for preserving important data. This prevents your data from being erased or overwritten.

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2.3 Removing and installing drives

2.3.1 Removing and installing the oppy disk driveNote: It is essential to remove CD/DVD/oppy disk media from the drive before changing the drive.

Removing the oppy disk drive


Removing the oppy disk drive

Slide the oppy disk drive out of the housing in the direction of the arrow (1)

Installing the oppy disk drive– Proceed in the reverse order when re-installing the components.– Slide the oppy disk drive into the housing until the lock engages.

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2.3.2 Removing and installing the DVD drive




Slide the DVD drive out of the housing in the direction of the arrow (1).

Installing the DVD drive– Proceed in the reverse order when re-installing the components.– Slide the DVD drive into the housing until the lock engages.

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2.4 Fault code listWhen turning on the computer, if one of the following fault codes or messages is displayed, follow theinstructions shown below. If the problem persists, or if the fault code or message displayed is not shown here,please call your technical customer service contact (see 1.12 Contacts, 31 ).

Fault code: 0211

Fault message: Keyboard error

Remedy: If an external keyboard or mouse is connected, disconnect these devices.

Fault code: 0251

Fault message: System CMOS checksum bad - Default conguration used

Remedy: An error has occurred in the memory that stores the Setup Utility settings. This erroroccurs when the memory content is changed through some inadvertent operation bya program or other function. Call your technical customer service contact (see 1.12Contacts, 31 ).

Fault code: 0271

Fault message: Check date and time settings

Remedy: The date and time settings are incorrect. Call your technical customer service contact(see 1.12 Contacts, 31 ).

Fault code: 0280

Fault message: Previous boot incomplete - Default conguration used

Remedy: Startup has failed repeatedly, so the Setup Utility settings have been returned to theirdefault values, and the computer has been booted. The Setup Utility is not enabled,therefore please call your technical customer service contact (see 1.12 Contacts, 31 ).

Fault code: —-

Fault message: Press “F2” to Setup

Remedy: Write down the fault details and call your technical customer service contact (see 1.12Contacts, 31 ).

Fault code: —-

Fault message: Operating System not found

Remedy: The OS is not properly installed on the oppy disk or the hard disk that you are tryingto boot from. If the computer cannot be booted from the hard disk, please call yourcontact. If the hard disk is recognised, perform the reinstallation procedure. If not, callyour technical customer service contact (see 1.12 Contacts, 31 ).

Fault code: —-

Fault message: RAM Module Failed

Remedy: If the RAM module has not been inserted properly, or if a RAM module other than onematching the specications has been inserted, a beep will sound and the message“RAM Module Failed” will be displayed. Call your technical customer service contact(see 1.12 Contacts, 31 ).

Dealing with problemsWhen a problem occurs, please refer to this page. If a problem appears to be related to a software application,please read the software relatedmanual. If you still cannot troubleshoot the problem, please call your technicalcustomer service contact (see 1.12 Contacts, 31 ).

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Starting up

Computer does not start, the operating indicator or battery indicator does not light up:– Check the cable connection for the AC adapter.– Check to see if a fully charged battery is properly installed.– Remove the battery pack and disconnect the AC adapter, then connect them again.– The computer may not start when certain USB devices are connected. Remove the USB device and startthe computer again.

Call your technical customer service contact (see 1.12 Contacts, 31 ).

The computer switches on and the message "Warming up the system (up to 30 minutes)" appears:– The computer warms up before starting. Wait until the computer starts itself (this may take up to 30minutes).However, the computer may not be able to warm up. In this case the message "Cannot warm up the system"appears and the computer does not start. In this case, switch off the computer, move it to an area with anambient temperature of at least 5°C, wait for an hour and then try to start the computer again.

It is not possible to switch on the computer. The computer does not restart from standby mode. Thegreen operating indicator ashes at very short intervals:– Place the computer in an area with an ambient temperature of at least 5°C for about an hour and then tryto start it again.

"Remove disks. Press any key to restart" message or similar message appears:– This means that the drive still contains a disk that contains no system les for starting. Remove the diskand press a key.

– This message may appear when certain USB devices are connected.– If the message still appears after performing the actions above, this may indicate a hard disk error.Call your technical customer service contact (see 1.12 Contacts, 31 ).

The date and time are incorrect:

You can set the date and time using the following menu.

For service computer without network connection:– System page→ System settings→ Date or Time, set.

For service computer with network connection:– Establish an online connection, e.g. System page→ System settings→ Software update MAN-cats® II. Thetime is automatically synchronised.

POST Startup Error(s) is displayed:See list of fault codes

Windows start or another process is extremely slow:Call your technical customer service contact (see 1.12 Contacts, 31 ).

The screen [Executing Battery Recalibration] appears:This screen appears because the battery recalibration was cancelled before Windows was shut down last.To start up Windows, turn off the computer by using the power switch, and then turn it back on again.

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Display

No display after powering on:– When there is no display to an external display:– Check your cable connection to the external display.– Conrm your display is powered on.– Check the settings for your external display.

– The display destination may be set to the external display.– Try changing the display destination by pressing “Fn + F3”.– If you want to switch the display destination repeatedly by pressing “Fn + F3”, make sure that the displaydestination has switched completely each time before pressing “Fn + F3” again.

– Press “Fn + F2” to adjust the brightness– Has the computer been set to the power-saving mode?To resume operation of your computer from the condition the power of the display is off (for energyconservation purposes), press any key unrelated to the direct triggering of a selection, like “Ctrl”.

– To save power, your computer may have automatically entered the standby mode (green power indicatorashes) or hibernation mode (power indicator turns off). In such cases, press the power switch.

The display is dark:– The display is darker when the AC adapter is not connected. Press “Fn + F2” to adjust the brightness. Note,however, that when the brightness is increased, the battery running time will become shorter. Brightnesscan be set to separate levels for when the AC adapter is connected and when it is disconnected.

An afterimage appears (e.g. green, red, and blue dots remain on the display) or there are dots notdisplaying the correct colours:– If an image is displayed for a prolonged period of time, an afterimage may appear. This is not a malfunction.The afterimage will disappear when a different screen is displayed.

High-precision and advanced technologies are necessary in the production of colour liquid crystal displays(colour LCDs). Therefore, if 0.002% or less of the picture elements either fail to light or remain constantly lit(that is, more than 99.998% of elements are functioning properly), no defect is considered to exist.

The screen becomes disordered:– Changing the number of colours and resolution of the display may affect the screen. Restart the computer.– When using Dualview, use the same display colours for the external display as those used by the LCD.– When using Dualview, do not press “Fn + F3”.– Restart your computer immediately after enabling or disabling Dualview.

Shutting down

Windows cannot be shut down or restarted:– Disconnect the USB device– Wait one or two minutes. This is not a malfunction.

Touch pad

The cursor cannot be controlled correctly– If you are using an external mouse, ensure that it is connected correctly.

Battery indicator

The red indicator lights:– The battery level is very low (the charge is approx. 9% or less). Connect the AC adapter. You can use thecomputer when the indicator light is orange. If you do not have an AC adapter, save your data and poweroff your computer. After replacing the battery pack with a fully charged one, turn your computer on.

The red indicator ashes:– Quickly save your data and power off your computer. Remove the battery pack and disconnect the ACadapter, then connect them again. If the problem persists, contact Panasonic Technical Support. Thebattery pack or charging circuit may be defective.

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The green indicator ashes:– In high temperature mode, the battery pack is discharging to a level of 80 %*1 in normal temperature mode.Do not remove the battery pack while the green battery indicator is ashing.*1 A level of 80% in normal temperature mode is displayed as [100%] in high temperature mode.

The orange indicator ashes:– Battery cannot be recharged temporarily because the internal temperature of the battery pack is outsideof the acceptable temperature range for recharging. Once the allowable range requirement is satised,charging begins automatically. Your computer can be used normally in this state.When using the application, power consumption is high; therefore there is insufcient power to rechargethe battery.

Miscellaneous, no reaction:– Is there an input screen (e.g. password input screen at startup) hidden behind another window?Use “Alt + Tab” to check for other windows being displayed.After shutting down by pressing the power switch for more than four seconds, press the power switch topower on and open the application again.

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2.5 Technical dataThis page provides the specications for the model CF-51RCVDNBG. The model number will changedepending on the conguration of the unit, such as, CPU speed, memory size, HDD size, operating system,LCD type, and whether a DVD-ROM drive, a DVD-ROM & CD-R/RW drive or a DVD MULTI drive or a oppydisk drive is included or not.

Check the model number on the underside of the service computer:

Model no. CF-51RCVDNBG

CPU Intel® Core™ Duo Processor T2300E(1.66 GHz, 2 MB L2-Cache, 667 MHz FSB)

Chipset Intel® 945GM

Main memory*1*2 512 MB (max. 4096 MB*3)

Video memory*1 UMA (128 MB)*4

Hard disk*5 80 GB

Floppy disk drive*6 720 KB/1.44 MB (Dual-Mode)

DVD-ROM & CD-R/RW drive

Data-transfer rate*7Reading*8 DVD-ROM: 8X (max.), CD-ROM: 24X (max.)

Data-transfer rate*7Writing*9

CD-R: 4X/8X/10-16X/10-24X, CD-RW: 4XHigh-Speed CD-RW: 4X/8X/10X, Ultra-SpeedCD-RW: 10X/10-16X/10-24X

Supporteddiscs/formats*5Reading

DVD-ROM (4.7 GB, 8.5 GB, 9.4 GB, 17 GB), DVDvideo, DVD-R (1.4 GB, 3.95 GB, 4.7 GB), DVD-R DL(8.5 GB),DVD-RW*10 (1.4 GB, 2.8 GB, 4.7 GB, 9.4 GB),DVD-RAM*11 (1.4 GB, 2.8 GB, 2.6 GB, 5.2 GB,4.7 GB, 9.4 GB),+R (4.7 GB), +R DL (8.5 GB), +RW (4.7 GB), CDaudio, CD-ROM, CD-R, Photo CD,Video CD, CD-RW, CD TEXT, CD-EXTRA

CD/DVD drive

Supporteddiscs/formats*5Writing

CD-R, CD-RW

15.0 type XGA (TFT)

Internal LCD*12 65,536/16,777,216 colours (800 × 600 dots/1024 × 768 dots)Display method

External display*1365,536/16,777,216 colours (800 × 600 dots/1024× 768 dots/1280 × 1024 dots/1600 × 1200 dots/2048 × 1536 dots)

Wireless LAN*14 Is not supported by MAN-cats® II

Bluetooth*15 Version 2.0+EDR Is not supported by MAN-cats® II

LAN IEEE 802.3 10Base-T, IEEE 802.3u 100Base-TX, IEEE 802.3ab 1000Base-T

Modem Data: 56 kbps (V.92) FAX: 14.4 kbps

Audio WAVE and MIDI reproduction, stereo loudspeakers, support for Intel® HighDenition Audio-Subsystem

Safety chip TPM (TCG V1.2-compatible) *16

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Model no. CF-51RCVDNBG

PC card Type I or type II x 2, or type III x 1 (3.3 V: 400 mA, 5 V:400 mA)

SD memory card*17 x 1, data-transfer rate = 8 MB per second*18Is not supported by MAN-cats® II

Cardslot

Smart card*19 x 1Is not supported by MAN-cats® II

RAM module slot 200-pin, SO-DIMM, PC2-4200 DDR2 SDRAM

Interface

USB port (4-pin, USB 2.0) x 4, serial port (9-pin D-Sub connector), modem port(RJ-11)LAN port (RJ-45)Connection for external display (15-pin Mini D-Sub port), is not supported byMAN-cats® IIConnection for external keyboard/mouse (6-pin Mini DIN port)Connection for extended bus (100-pin special port)Interface connection to IEEE1394a (4-pin × 1), is not supported by MAN-cats® IIMicrophone jack (Miniklinke, 3.5 mm, stereo), is not supported by MAN-cats® IIHeadphone jack (Miniklinke, 3.5 mm, impedance 32 Ω, output 4 mW × 2, stereo),is not supported by MAN-cats® II

Keyboard / pointingdevice 87 keys / touch pad

Power supply AC adapter or battery pack

AC adapter*20 Input: 100 V to 240 V AC, 50 Hz/60 Hz, output: 15.6 V DC, 5.0 A

Li-Ion 11.1 V, 7.65 Ah

Operating period*21Main battery: approx. 2.5 to 5.5 hours*22 (approx.5.5 hours*23)Main battery + second battery: approx. 4 to 9 hours(approx. 8.5 hours)

Charge time*21Power on

Main battery: approx. 4.5 hoursMain battery + second battery: approx. 7 hours

Battery pack

Charge time*21Power off

Main battery: approx. 4.5 hoursMain battery + second battery: approx. 7 hours

Clock battery Coin type lithium battery 3.0 V

Powerconsumption*24

approx. 60 W*25/ approx. 80 W (maximum, when device switched on duringcharging)

Dimensions(W × H × D) 325 mm × 47 mm × 278 mm

Weight approx. 2.9 kg (not incl. multimedia pocket device)approx. 3.1 kg (including CD/DVD drive in the multimedia pocket)

Operating conditions Temperature: 5 °C to 35 °CHumidity: 30% to 80% relative humidity, no condensation

Storage conditions Temperature: -20 °C to 60 °CHumidity: 30% to 90% relative humidity, no condensation

Operating system Microsoft® Windows® XP Professional Service Pack 2 with Advanced SecurityTechnologies

*1 1MB = 1,048,576 bytes

*2 To expand the memory, remove the RAM module supplied and insert two RAM modules with a capacity of2048 MB.

*3 The memory can be expanded to a maximum of 4 GB; however, the maximum usable RAM may be lower,depending on the system conguration.

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*4 One segment of the main memory is assigned automatically according to the operating status of thecomputer. The size of the video memory cannot be dened by the user.

*5 1GB = 1,000,000,000 bytes. Your operating system or some application software will report a lower GBvalue.

*6 The drives supplied with the computer cannot be inserted into the multimedia pocket simultaneously. 1KB =1,024 bytes, 1MB = 1,024,000 bytes. Your operating system or some application software will report a lowerMB value.

*7 The data-transfer rate of a single-speed is 1350 KB/s. The data-transfer rate of a single-speed CD is150 KB/s.

*8 If an unbalanced disk (e.g. a disk with which the balance has been displaced from the centre) is inserted,the speed may become slower if there are large vibrations while the disk is rotating.

*9 Depending on the disk, the writing speed may become slower.

*10 Does not support DVD-RW vers. 1.0.

*11 In the case of DVD-RAM, only non-cartridge disks or removable cartridge disks can be used.

*12 A 16,777,216 colour display is achieved by using the dithering function.

*13 Maximum resolution depends on the specication of the external display.

*14 Only for models with wireless LAN

*15 Only for models with Bluetooth

*16 This slot does not support multimedia cards. Operation has been tested for Panasonic SD memory cardswith a capacity of up to 2 GB.

*17 Theoretical value and not the real speed. The transfer rate does not increase, even if you use a card whichsupports higher transfer rates.

*18 Only for models with smart card slot

*19 The AC adapter is compatible with voltage sources up to 240V AC. The computer is supplied with a mainslead that is suitable for 240 V AC.

*20 Varies depending on the usage conditions.

*21 Measured with BatteryMark™ version 4.0.1 (LCD brightness: maximum - minimum)

*22 Measured with MobileMark™ 2002 (LCD brightness: 60 cd/m2)

*23 Approx. 0.9 W when battery pack fully charged (charging not active) and computer switched off. Approx.1.5 W when wake-up function activated via LAN.

*24 Rated power

*25 Installation is required in order to use the function.

*26 The Product Recovery DVD-ROM is required.

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2.6 Disposal of electrical and electronic devices

2.6.1 User information for private households

In accordance with the Panasonic Group's fundamental company principles, yourproduct has been developed and manufactured using high-quality materials which arerecyclable and reusable.This symbol on products and/or accompanying documents means that the electrical andelectronic products used must be disposed of separately from household waste at theend of their lifecycle. To ensure the correct processing, recovery and recycling of theseproducts, take them to the appropriate collecting centres where they will be acceptedfree of charge. In some countries, it may also be possible to hand in these productsto your local retailer when buying the corresponding new product. The due and properdisposal of this product serves to protect the environment and prevents possible harmfuleffects on people and the environment arising from incorrect handling of waste. Referto the relevant local public authorities for more detailed information about the nearestcollecting centre. Fines may be imposed if this type of waste is disposed of incorrectly,depending on national legislation.

2.6.2 User information for business customers in the European UnionPlease contact your dealer or supplier if you wish to dispose of electrical and electronic devices. You will beable to obtain further information there.

2.6.3 Information for disposal in other countries outside the European UnionThis symbol is only valid in the European Union. Please contact your relevant local public authorities or yourdealer if you want to dispose of this product and ask about the possibilities for disposal.

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3. BRIEF DESCRIPTION OF T200 COMMUNICATION INTERFACE

3.1 Important informationT200 Communication Interface specications and manuals are subject to change without notice.

Under no circumstances can Teradyne Diagnostic Solutions be held responsible for any loss of data or incomeor for any specic, casual, indirect or consequential damage, regardless of how this occurs.

The information contained in this document is provided "as is". With the exception of the warrantiesthat are required according to applicable law, the accuracy, reliability and contents of this document arewithout warranty of any kind, either express or implied, including but not limited to the implied warranties ofmerchantability, tness for a particular purpose or non-infringement.

The T200 Communication Interface complies with the following CE Directives:

Low-Voltage Directive 73/23/EEC, as amended by 93/68/EEC.R and TTE Directive 99/5/EECEMC Directive 89/336/EEC, as amended by 92/31/EEC and 93/68/EEC

The following FCC statement applies to the T200 Communication Interface.

The United States Federal Communications Commission has specied (in 47 CFR 15.105)that the following notice be brought to the attention of the users of this product.This equipment has been tested and found to comply with the limits for a Class A digitaldevice, pursuant to Part 15 of the FCC Rules. These limits are designed to providereasonable protection against harmful interference when the equipment is operated in acommercial environment. This equipment generates, uses and can radiate radio frequencyenergy and if not installed and used in accordance with the instruction manual, may causeharmful interference to radio communications. Operation of this equipment in a residentialarea is likely to cause harmful interference in which case the user will be required to correctthe interference at his own expense.Users may nd the following brochure published by the FCC useful: "How to resolve Radio/TV Interference Problems". This brochure can be obtained from the US GovernmentPrinting Ofce, Washington D.C., 20402. Product no. 004-000-00345-4.The wirelessly activated equipment has been fully tested and found to be compliant with47 CFR, parts 15.209 and 15.247 of the FCC Rules.

The following notice applies to users in Canada:– This digital equipment does not exceed the Class A limits for radio noise emissions as set out in the RadioInterference Regulations of the Canadian Department of Communications (DOC).

– Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables auxappareils numériques de Class A prescribes dans le Règlement sur le brouillage radioélectrique édicté parle Ministère des Communications du Canada.ContactTeradyne Diagnostic SolutionsOrion Business ParkBird Hall LaneStockport,Cheshire,SK3 0XGwww.teradyne-ds.com

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3.2 Safety information

3.2.1. Explanation of the safety informationThere are ve types of safety information

Warning:Indicates the presence of a danger that can cause injury if not avoided.

Caution:Indicates the presence of a danger that can cause damage to the T200 CommunicationInterface, a vehicle or other equipment or can corrupt the software if not avoided.

Specic danger:Indicates the presence of a specic danger such as static-sensitive components, risk ofelectric shock or a hot surface.

Do:Indicates an activity critical to safety, which must be performed.

Leave:Indicates an activity or action critical to safety, which must not be performed under anycircumstances.

3.2.2 Important safety instructionsAll users of this equipment must have read and understood all the safety information/instructions.

This equipment was developed, manufactured and tested to comply with the requirements of internationalstandards. As with all equipment, its installation and use requires the utmost prudence.

Warning:– This is a Class A product. In a domestic environment, this product may cause radiointerference in which case you (the user) may be required to take adequate measures.

– This product was primarily designed and tested for use in a commercial / light industrialenvironment. It has been tested for high levels of immunity to radio frequency elds,up to the levels which are required for automotive products; HOWEVER, in applicationscritical to safety, its use near the following devices must be avoided: mobile phones,amateur radio, emergency-service and CB transmitters/receivers, other forms of mobileradio communications, TV/radio transmitters and relay transmitters, radar transmitters andsimilar devices.

– To reduce the risk of re, this device must not be operated near open containers containingammable liquids (such as petrol). Do not allow the product to operate within 400 mm ofthe workshop oor.

– To reduce the risk of electric shock, the device must not be used on wet surfaces or exposedto the rain.

– The T200 Communication Interfacemust not be operated by the driver of a moving vehicle.– The T200 Communication Interface must not be used on or in front of a steering wheelequipped with an airbag as activation of the airbag could cause serious injury.

– If a power cable extension is required, you must use a cable with a rated current that isgreater than or equal to the rated current of the device. Cables that have a lower ratedcurrent than the device may overheat. The cable must be suitable for use in the workshopenvironment and it must be ensured that the cable is routed so that nobody can fall over itor pull on it.

Warning:– The product activated by wireless LAN must be operated at least 20 cm from the body.– Changes or modications to this product not expressly approved by Teradyne mayinvalidate the operating permit for the device

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Caution:– Unless indicated specically, none of the parts under the covers need to be serviced bythe user. This device must always be disconnected from the electrical supply (disconnectthe power cable at the mains and wait ve minutes for any residual energy to dissipate)before removing any covers. Ensure that all covers are tted and secured correctly beforereconnecting this device to the electrical supply.

– Use of this device in a manner not specied by the manufacturer can impair the level ofprotection provided by the device.

Leave:– Do not operate the device if the cables are damaged or after the device has been droppedor damaged. Have the device inspected by qualied service personnel rst.

– Do not allow cables to hang over the edge of a desk, a bench or a counter or come intocontact with hot manifolds or turning engine components.

– Do not removed any xed covers unless you are authorised or qualied to do so in order toprepare this equipment for use.

– Do not expose this device to spilt uids.– Do not replace the vehicle cable with cables that have not been supplied by Teradyne.– Do not use the device other than specied by the supplier.– Do not immerse the device in water.Do:– Only use the device as described in this manual. Only use the additional equipmentrecommended by the manufacturer. Use of non-recommended parts can invalidate themanufacturer's warranty.

– Ensure adequate ventilation when working with running internal combustion engines.– Be careful as touching hot vehicle components can cause burns.– Ensure that loose hair, loose-tting clothes, ngers and all bodily parts are kept well awayfrom moving parts.

– Always wear protective goggles when using workshop equipment. Normal glasses onlyhave shock-resistant lenses. They are no substitute for protective goggles.

– Ensure that your read and heed all of the vehicle manufacturer's warnings wheneverrequired in order to prevent injury or damage to equipment and vehicles.

– Use this device in accordance with the operating procedures.– Switch off the device before carrying out any service or repair work.– Ensure that the vehicle cable does not become trapped between the door and the body.Always use the window area.

– Ensure that only the cables required for the diagnosis procedure used are connected to theT200 Communication Interface whilst carrying out diagnosis work.

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3.3 Design of T200 Communication Interface

The T200 Communication Interface is an ISO22900-1-conforming, advanced vehicle CommunicationInterface.

You can use the T200 Communication Interface for applications such as vehicle inspections/tests, busobservation, data recording/ight recording, diagnosis, calibration, works testing on script basis, ECUreprogramming, ECU simulation and many other tasks.

These applications can be written for operation in pass-through mode or on the unit.

When used in pass-through mode, the T200 Communication Interface acts as an interface between a vehicleand the PC. The software on the PC uses a standard API in order to enable communication with the vehiclevia the T200 Communication Interface.

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3.3.1 Equipment for T200 Communication Interface

List of components

T200 Communication Interface

AC adapter kit

LAN cross-patch cable

Vehicle cable

Note: Batteries (x 4) are not included in the scope of delivery. The batteries can be charged using the ACadapter.

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3.3.2 T200 design overview

(1) LED-Statusfeld(2) Anschluss LAN-Cross Kabel (hinter

Gummiabdeckung)(3) Anschluss Fahrzeugkabel (DLC)

(4) DC-Strom- und Triggeranschluss (hinterSchutzkappe)

(5) Multifunktionstaste(6) Abdeckung AKKU(7) Hersteller-Schild mit Seriennummer

Note: The serial number is always visible, even if the manufacturer's label has been removed or exchanged.

Note: The serial number (7) does not have to be entered during initial startup of MAN-cats® II with T200 CCIInterface as it is copied automatically.

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3.3.3 Functionality of LEDsOverview of LED indicators

(1) Power-on LED(2) Akku-LED(3) Informations-LED

(4) Hostlink-LED(5) Fahrzeug-LED(6) Fehler-LED

LED (1) is the power-on LED. It indicates the current operating mode. It lights up when the T200Communication Interface is ready for operation or ashes when it is booting or hibernating.

LED (2) is the battery LED. If batteries are being used, it lights up when the batteries are fully charged andashes when they are being charged (see 3.10 Battery charging and care, 92 ).

LED (3) is the information LED. It ashes when a rmware update is taking place (see 3.9 Firmware update,86 ).

LED (4) is the hostlink LED. It lights up when the link to the host (PC) is detected and ashes when theT200 Communication Interface is communicating with the PC.

LED (5) is the vehicle LED. It lights up to indicate the connection to a vehicle and ashes when a vehicleand the T200 Communication Interface are communicating.

LED (6) is the fault LED. It ashes in combination with other LEDs when the Communication Interface T200itself has detected a fault during operation (e.g. defective booting of the Communication Interface, rmwareupdate error, operation outside of the permitted temperature range).

Vehicle communication

This example shows what the LEDs could look like during use of the T200 Communication Interface. In thisexample, the green LEDs (1 and 2) light up and the green LEDs (4 and 5) ash.

Denitions of the LED messages, (see 3.5 LED functions, 78 ).

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3.3.4 Removing and installing the batteries

Removing the batteries– Undo the M3 Torx mounting screws (1).– Open the cover (2).– Remove the batteries (3) from the housing.

Installing the batteries– Insert the batteries (3) into the housing, ensuring they are the right way round (+/-).– Fit the cover (2) and tighten the mounting screws (1).Note: Only use batteries (x 4) with the same charge level. The batteries can be charged using the AC adapterkit.

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3.4 LED functions (additional interface information)

The T200 Communication Interface has three operating modes:– Ready for operation– Hibernation– Switched off

3.4.1 Ready for operation

Green LED (1) lights up

Ready for operation is the normal operating mode in which allfunctions are available

3.4.2 Hibernation (energy-saving mode)

Green LED (1) ashes briey once every 3 secondsHibernation mode is an energy-saving mode in which thenormal functions are not available. Hibernation mode offers twoadvantages:– Shorter booting time, meaning that it is not necessary to wait fora full system restart when the power is switched back on.

– Energy-saving: the T200 Communication Interface goes intohibernation mode automatically to reduce the power drawn fromthe vehicle battery if it detects a period of inactivity.

Hibernation mode functions differently, depending on whether theT200 Communication Interface is equipped with batteries or not:If no batteries are installed: If the power supply is suddenlylost in operating mode (e.g. if the vehicle cable is disconnected),the T200 Communication Interface switches to hibernation modeafter one second. You then have around 60 seconds to reconnectthe power supply in order to resume operation immediately. If thepower supply is only connected after the 60 seconds have expired,it may be necessary to fully restart the T200 CommunicationInterface.If batteries are installed: The time for which the T200Communication Interface can be operated without an externalpower supply is extended. The same applies to the time forwhich it can remain in hibernation mode without having to be fullyrestarted.

Conguring hibernation mode The T200 Communication Interface is factory-precongured to switch tohibernation mode under certain conditions.

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3.4.3 Switched-off mode

All LEDs off

Switched-off mode is the normal operating mode in which thefunctions are not available. In switched-off mode, it takes between10 and 15 seconds for the T200 Interface to boot.

3.4.4 Starting T200 Interface

Connecting T200 Interface to the vehicle

All LEDs off

Before the T200 Interface is connected to the vehicle, it is inswitched-off mode.

GREEN LED (1) ashes at short intervals

T200 Interface is starting. It takes between 10 and 15 seconds toboot.

GREEN LED (1) lights up

Once booting has been completed successfully, the T200 Interfaceis ready for operation.

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Disconnecting T200 Interface (with charged batteries / equipped with batteries) from the vehicle.

GREEN LEDs (1 and 2) light up

Before the T200 Interface is connected to the vehicle, it is inswitched-on mode.

GREEN LED (1) ashes briey once every 3 seconds

T200 Interface remains in switched-on mode for 60 seconds andthen switches to hibernation mode.

All LEDs off

If the battery charge is at a critical level, the T200 Interfaceswitches to switched-off mode.

Disconnecting T200 Interface (not equipped with batteries from the vehicle.


Before the T200 Interface is disconnected from the vehicle, it is inswitched-on mode.

All LEDs off

T200 Interface remains in switched-on mode for 1 second andthen switches to hibernation mode. After approx. 60 secondsin hibernation mode, the T200 Interface switches to switched-offmode.

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3.4.5 Using the multifunction button to switch from ready-for-operation mode → hibernation mode →ready-for-operation mode


T200 Interface is ready for operation. Press multifunction buttonfor less than 5 seconds.


T200 Interface switches to hibernation mode.


T200 Interface is in hibernation mode. Press multifunction buttonfor less than 5 seconds.Note: Alternate disconnecting and connecting of the T200Interface has the same effect.


T200 Interface begins the starting process again. This processlasts for up to 5 seconds.


T200 Interface is ready for operation.

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3.4.6 Switching off and on using the multifunction button

Switching off


T200 Interface is ready for operation. Pressmultifunction button for more than 5 seconds.


T200 Interface begins to shut down. This processtakes about 5 seconds.

All LEDs off

T200 Interface is switched off.

Switching on

All LEDs off

T200 Interface is switched off. Press multifunctionbutton for less than 5 seconds.Note: Alternate disconnecting and connecting of theT200 Interface has the same effect.


T200 Interface is starting. It takes between 10 and15 seconds to boot.


T200 Interface is ready for operation again.

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3.4.7 Automatic shut-off

GREEN LEDs (1, 2 and 4) light up

T200 Interface is in switched-on mode when it is connected to thevehicle and MAN-cats® II.The cross-link cable is disconnected.


T200 Interface switches to hibernation mode after 10 minutes.

All LEDs off

T200 Interface is switched off after 3 days.

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3.4.8 Automatic switch-on when operating MAN-cats® II


T200 Interface is in hibernation mode and connected to thevehicle.The cross-link cable is connected to the T200 Interface and theservice computer."


T200 Interface begins to start again. This process lasts for up to5 seconds.

GREEN LEDs (1, 2 and 4) light up

Once booting has been completed successfully, the T200 Interfaceis ready for operation.

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3.5 LED functions

3.5.1 LED status indicators

(1) Power-on LED(2) Akku-LED(3) Informations-LED

(4) Hostlink-LED(5) Fahrzeug-LED(6) Fehler-LED

OFF STARTING ON

All LEDs off GREEN LED 1 ashes at shortintervals GREEN LED 1 lights up

HIBERNATION MODE(ENERGY-SAVING MODE) CHARGE BATTERY BATTERY CRITICAL

GREEN LED 1 ashes brieyonce every 3 seconds

GREEN LED 2 ashes See"Battery charging and care" RED LED 2 lights up

BATTERY FULLY CHARGED BATTERY CHARGING NOTPOSSIBLE VEHICLE COMMUNICATION

GREEN LED 2 lights up GREEN and RED LED 2 ashes GREEN LEDs 4 and 5 ash

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FIRMWARE UPDATE INPROGRESS

HARDWARE PROBLEMDETECTED

SYSTEM START ERROR

YELLOW LED 3 ashesGREEN LED 4 ashes RED LED 6 lights up RED LED 6 ashes

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3.6 Troubleshooting

3.6.1 T200 Interface switch-on not possible

Note: Before continuing to inspect T200 Interface for technical problems, ensure that all connections arermly attached and that a stable power supply is available.

– Step 1: Disconnect the vehicle cable and attempt to boot the T200 Communication Interface using the ACadapter.– If the T200 Communication Interface boots, continue with step 2.– If the T200 Communication Interface does not boot, continue with step 5.

– Step 2: Disconnect the AC adapter and attempt to boot the T200 Communication Interface using the vehiclecable.– If the T200 Communication Interface boots, the AC adapter is defective. Replace the AC adapter.– If the T200 Communication Interface does not boot, continue with step 3.

– Step 3: Attempt to boot the T200 Communication Interface using the vehicle cable. However, this time trya different vehicle.– If the T200 Communication Interface boots, vehicle was the source of the problem. The problem is solved.– If the T200 Communication Interface does not boot, continue with step 4.

– Step 4: The vehicle cable is defective. Replace the vehicle cable.– Step 5: The T200 Communication Interface is defective. Call your contact (see 1.12 Contacts, 31 ).

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3.6.2 Communication with the service computer (via a LAN) not possibleNote: Before continuing, ensure that the T200 Communication Interface is ready for operation and connectedto the LAN port via the LAN cross cable.

– Step 1: Try to connect the service computer to another functioning LAN port.– If the service computer can now establish a connection with the T200 Communication Interface, theproblem is solved.

– If the service computer is still unable to establish a connection with the T200 Communication Interface,continue with step 2.

– Step 2: Replace the cable between the service computer and the LAN port with another cable.– If the service computer can now establish a connection with the T200 Communication Interface, theproblem is solved.


– Step 3: Replace the cable between the T200 Communication Interface and the LAN port with another LANcross-patch cable.– If the service computer can now establish a connection with the T200 Communication Interface, theproblem is solved.


– Step 4: Restart both the service computer and the T200 Communication Interface.– If the service computer can now establish a connection with the T200 Communication Interface, theproblem is solved.


– Step 5: There may be a problem with the network and rewall settings on the service computer. Call yourcontact (see 1.12 Contacts, 31 ).

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3.6.3 Communication with the service computer (directly via the LAN cross-patch cable) not possibleNote: Before continuing, ensure that the T200 Communication Interface is ready for operation and connectedto the service computer via the LAN cross-patch cable.

– Step 1: Replace the cable between the service computer and the T200 Communication Interface withanother cable.– If the service computer can now establish a connection with the T200 Communication Interface, theproblem is solved.


– Step 2: Restart both the service computer and the T200 Communication Interface.– If the service computer can now establish a connection with the T200 Communication Interface, theproblem is solved.


– Step 3: There may be a problem with the network and rewall settings on the service computer. Call yourcontact (see 1.12 Contacts, 31 ).

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3.6.4 Communication with a vehicle not possibleNote: Before continuing to inspect T200 Interface for technical problems, ensure that all connections arermly attached and that a stable power supply is available.

– Step 1: Reload the rmware in its entirety. (see 3.9 Firmware update, 86 ).– If the T200 Communication Interface can now communicate with the vehicle, the problem is solved.– If the T200 Communication Interface is still unable to communicate with the vehicle, continue with step 2.

– Step 2: Remove the vehicle cable and replace it with another cable.– If the T200 Communication Interface can now communicate with the vehicle, the problem is solved.– If the T200 Communication Interface is still unable to communicate with the vehicle, continue with step 3.

– Step 3: Attempt to connect the T200 Communication Interface to another vehicle.– If the T200 Communication Interface can now communicate with the vehicle, the problem is with thevehicle and is solved.

– If the T200 Communication Interface is still unable to communicate with the vehicle, continue with step 4.– Step 4: The T200 Communication Interface is defective. Call your contact (see 1.12 Contacts, 31 ).

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3.7 Technical data, T200 Interface

Output 8 V - 36 V DC (12 V / 24 V rated output) at 2 A (maximum)

Vehicle protocols

SAE J1850 VPWSAE J1850 PWMHS CANMS CAN (optional)LS CAN (optional)ISO15765-4ISO-9141-2ISO 14230SAE J1708 (optional)SCIDIAG-H

Connection to the PCEthernet 10/100 (optional)USB 2.0 (optional)Wireless LAN 802.11 b/g (optional)

Batteries 4 x Ni-MH AAA batteries (not included in scope of delivery)

Vehicle connection Removable 1.5 m (5-foot) long cable with moulded DLC

Housing Fire-retardant PC/ABS polymer housing

Standard dimensions /dimensions with rubberbuffers

Width - 143 mm (5.6 inches) / 155 mm (6.1 inches)Length - 226 mm (8.9 inches) / 231 mm (9.1 inches)Height - 36 mm (1.4 inches) / 45 mm (1.8 inches)

Weight not incl. cable Standard: 600 g (21 oz) / 650 g (23 oz) with batteriesWith rubber buffers: 775 g (27 oz) / 825 g (29 oz) with batteries

Environment

Operation: -20 ºC to 50 ºC (-4 ºF to 122 ºF) at 15 % to 95 % relative humidity(without condensation).Operation with wireless LAN: 0 ºC to 50 ºC (32 ºF to 122 ºF) at 15 % to 95 %relative humidity (without condensation).Storage: -20 ºC to 75 ºC (-4 ºF to 167 ºF) at 15 % to 95 % relative humidity(without condensation).Store in a dry place if stored for a long period.

Compliance with standardsand regulations

The T200 Communication Interface meets the requirements of the CEidentication programme and the FCC.

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3.8 Maintenance and careIt is important to maintain and care for the T200 Communication Interface in accordance with these standardsand regulations in order to ensure a good operation condition and a long and reliable service life.

3.8 1 Cleaning of T200 Communication Interface– Ensure that the T200 Communication Interface is switched off and disconnect all cables (except the vehiclecable) from the T200 Communication Interface.

– Lightly brush away any dust and other particles from the surface and the recesses in the T200Communication Interface.

– Close all the connection covers.– Use a soft, lint-free cloth or an industrial cleaning cloth to clean the T200 Communication Interface.

LEAVE:– Do not use cleaning agents and do not soak the cleaning cloth. Do not use polish of anykind on the T200 Communication Interface.

– Do not allow any uids to enter the connections.

3.8.2 Care of T200 Communication InterfaceCare of the cables

Always replace the cables in their respective storage locations. The cables have been produced to highstandards; however, they can suffer damage if driven over or exposed to extreme temperatures.

LEAVE:– Do not pull on the cables as this can damage the plug connectors.– Do not bend the cables excessively. Generally the minimum radius for bending cables issix times the cable diameter, i.e. for a cable with a diameter of 10 mm, you must not bendthe cable with a bending radius of less than 60 mm.

Note: Temperatures below -10 ºC (14 ºF) can reduce the exibility of the cables. Therefore,avoid excessive bending of the cables under these conditions.

Care of the connection covers

The connection covers provide protection against moisture and dust. Always ensure that the covers areclosed correctly if the connections are not in use.

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3.9 Firmware updateA rmware update may be required following further development or modication of the CommunicationInterface T200 software.

When the Communication Interface T200 is connected, the service computer and the CommunicationInterface T200 automatically compare their rmware versions. If different versions are determined, you areprompted to perform a rmware update. The system itself decides which rmware update is required.

NOTE: A rmware update is only currently possible when the T200 is in CCI mode (cable mode). Theprocedure is documented in MAN-cats® II in the form of screen displays.

3.9.1 Firmware update information

The following rmware updates are available:– Incremental Update– Full Update– Recover Update

LED indicators

Whilst the system is checking which rmware update is required, the YELLOW information LED (3) ashes.

The LEDs (1 and 2 / 4 to 6) can have the following status:– Steady light– Flashing– Darksee 3.5.1 LED status indicators, 78

Interface supply voltageNOTE: Make sure you heed the following screen message during the rmware update.

– The interface must not be disconnected from the supply voltage during the rmware update.

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3.9.2 Incremental UpdateThe Incremental Update is required if only individual les for the Communication Interface T200 need tobe exchanged. The Communication Interface T200 recognises that an Incremental Update is required andexecutes the application automatically. The procedure is documented in MAN-cats® II in the form of screendisplays. Follow the instructions in MAN-cats® II.

Once the update is complete, you receive a message indicating that the update has been completedsuccessfully and that communication with the Communication Interface T200 has been established.

If the update is not completed successfully, you are informed of what action to take in the form of screeninstructions (see 3.9.5 Firmware update fault codes, 88 and see User actions, 89 ).

3.9.3 Full UpdateThe Full Update is required if

– all les for the Communication Interface T200 need to be exchanged– the system was unable to perform the Incremental Update– reinstallation of the rmware software is required.

The Communication Interface T200 recognises that a Full Update is required and executes the applicationautomatically. The procedure is documented in MAN-cats® II in the form of screen displays. Follow theinstructions in MAN-cats® II.



3.9.4 Recover UpdateThe Recover Update is required if

– the system was unable to perform the Full Update– a fault occurred during the Full Update or Incremental Update– the Communication Interface T200 rmware was damaged due to an internal fault.

The complete Communication Interface T200 software must be reloaded. The Communication Interface T200recognises that a Recover Update is required and executes the application automatically. The procedure isdocumented in MAN-cats® II in the form of screen displays. Follow the instructions in MAN-cats® II.



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3.9.5 Firmware update fault codesIf a fault occurs during the rmware update, a fault number is indicated. Note down this fault message ormake a copy of the screen and report this to your contact (see 1.12 Contacts, 31 ).

Fault code Action Fault code Action1000 (a) 1210 (c1)→(c2)→(d)

1001 (f) 1214 (c2)→(f)

1002 (b) 1215 (c2)→(e)

1003 (b) 1217 (c2)→(d)

1004 (b) 1218 (c2)→(e)

1005 (b) 1300 (a)

1006 (c1)→(e) 1301 (f)

1007 (e) 1308 (c2)→(e)

1009 (b) 1314 (c2)→(f)

1012 (b) 1315 (e)

1013 (b) 1316 (e)

1100 (a) 1317 (c2)→(e)

1101 (f) 1318 (e)

1104 (b) 1400 (a)

1105 (b) 1402 (b)

1108 (c2)→(d) 1403 (b)

1110 (c2)→(d) 1404 (b)

1111 (c1)→(c2)→(b) 1405 (b)

1113 (b) 1411 (c2)→(b)

1114 (c2)→(f) 1412 (b)

1115 (c2)→(e) 1413 (b)

1117 (c2)→(d) 1415 (e)

1118 (c2)→(e) 1416 (e)→(g)

1200 (a) 1418 (e)→(g)

1201 (f) 1420 (b)

1208 (c2)→(d)

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User actions

Action Description(a) The process is continued.

(b) Install Service CD.Install Recovery CD / DVD and Service CD.

(c1) The system repeats the process automatically.

(c2) Service computer restart.Reset at T200 Interface.

(d) T200 Interface Full Update.

(e) T200 Interface Recover Update.

(f) Reinstall previous Service CD, from Service CD 07.01.00 onwards.

(g) The Communication Interface is defective.Please get in touch with your contact about the repair (see 1.12Contacts, 31 ).

Example

The user action is determined using the table as follows:

Fault: 1318 → User action: (e) T200 Interface Recover Update

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3.9.6 User actions on the T200 Interface

ResetThis action is required in order to reset the interface in the event of communication problems

Number Action LED example

1

Press the green button on the CommunicationInterface (do not release it!)The LEDs do not change for 5 seconds.

2

The Interface emits 2 acoustic signals.After 5 seconds, the left LEDs (power-on LED,battery LED, info. LED) start ashing.

3

Keep the button pressed until all the LEDs godark.Then release the button.

4

The left LEDs and the bottom right LED startashing quickly.

Note

If the T200 Interface is connected but no LED lights up or ashes, press the green button and hold it downfor approx. 15 seconds before releasing it.

If LED example no. 4 appears, the reset was necessary.

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Recover

Number Action LED example

1

Press the green button on the CommunicationInterface (do not release it!)The LEDs do not change for 5 seconds.

2

The Interface emits 2 acoustic signals.After 5 seconds, the left LEDs (power-on LED,battery LED, info. LED) start ashing.

3

Keep the button pressed until all the LEDs godark.Then release the button.

4

The left LEDs and the bottom right LED startashing quickly.Press the button again within 1 second and holdit down.

5

All the LEDs go out.Release the button within 2 seconds.

6

The info. LED ashes.The recovery process is then started.Press the conrm button!

Note

If the T200 Interface is connected but no LED lights up or ashes, press the green button and hold it downfor approx. 15 seconds before releasing it.

If LED example no. 4 appears, the reset was necessary. The recovery process can then be continued withstep 4.

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3.10 Battery charging and care

Battery less than 25 % Battery less than 50 % Battery less than 75 %

Green LED 2 ashes once every3 seconds

Green LED 2 ashes twice every3 seconds

Green LED 2 ashes three timesevery 3 seconds

The T200 Communication Interface uses four AAA nickel-metal-hydride (Ni-MH) batteries (if specied) whichrequire charging.

The batteries can be charged as follows:– By connecting the T200 Communication Interface to a vehicle using the vehicle cable– By connecting an AC adapterNote: It is normal for the batteries to heat up when charging.

Charge new batteries for at least 12 hours. Batteries can be charged whilst the T200 Communication Interfaceis operating as long as you have connected it to an external power source.

If the T200 Communication Interface is connected to an external power source, the ashing sequence of theLED (2) indicates how much battery charge is available, as shown on the diagrams.

Leave the T200 Communication Interface connected to an external power source when not in use. This willensure that the batteries remain fully charged.

LEAVE:– Do not burn the batteries or expose them to extremely high temperatures as this couldcause them to explode.

– Do not insert the batteries the wrong way round. This can damage the batteries and theT200 Communication Interface.

– Do not mix old and new batteries or batteries with a different charge level.

DO:– Handle the batteries with care. Dropping the batteries onto a hard surface can reduce theirservice life and cause leakage of corroding materials.

– Follow the instructions on the diagram in the battery compartment to ensure that thebatteries are inserted the right way round.

– Only use NI-MH batteries in the T200 Interface.

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