Taurus 351-401 Synergic S HP MM FKG;Taurus 351-501 Synergic S ... - EWM · PDF fileTaurus...

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Transcript of Taurus 351-401 Synergic S HP MM FKG;Taurus 351-501 Synergic S ... - EWM · PDF fileTaurus...

  • Operating instructions

    EN

    Welding machine

    Taurus 351-401 Synergic S HP MM FKG Taurus 351-501 Synergic S HP MM FKW

    099-005431-EW501 04.02.2016

  • General instructions

    CAUTION

    Read the operating instructions!

    The operating instructions provide an introduction to the safe use of the products.

    Read the operating instructions for all system components!

    Observe accident prevention regulations!

    Observe all local regulations!

    Confirm with a signature where appropriate.

    In the event of queries on installation, commissioning, operation or special conditions at the

    installation site, or on usage, please contact your sales partner or our customer service

    department on +49 2680 181-0.

    A list of authorised sales partners can be found at www.ewm-group.com.

    Liability relating to the operation of this equipment is restricted solely to the function of the

    equipment. No other form of liability, regardless of type, shall be accepted. This exclusion of

    liability shall be deemed accepted by the user on commissioning the equipment.

    The manufacturer is unable to monitor whether or not these instructions or the conditions and

    methods are observed during installation, operation, usage and maintenance of the equipment.

    An incorrectly performed installation can result in material damage and injure persons as a

    result. For this reason, we do not accept any responsibility or liability for losses, damages or

    costs arising from incorrect installation, improper operation or incorrect usage and maintenance

    or any actions connected to this in any way.

    EWM AG Dr. Gnter-Henle-Str. 8 D-56271 Mndersbach, Germany

    The copyright to this document remains the property of the manufacturer.

    Reprinting, including extracts, only permitted with written approval.

    The content of this document has been prepared and reviewed with all reasonable care. The information

    provided is subject to change, errors excepted.

  • Contents Notes on the use of these operating instructions

    099-005431-EW501

    04.02.2016 3

    1 Contents

    1 Contents .................................................................................................................................................. 3

    2 Safety instructions ................................................................................................................................. 7 2.1 Notes on the use of these operating instructions .......................................................................... 7 2.2 Explanation of icons ....................................................................................................................... 8 2.3 General .......................................................................................................................................... 9 2.4 Transport and installation ............................................................................................................ 13

    2.4.1 Lifting by crane ............................................................................................................. 14 2.4.2 Ambient conditions ....................................................................................................... 15

    2.4.2.1 In operation ................................................................................................... 15 2.4.2.2 Transport and storage ................................................................................... 15

    3 Intended use ......................................................................................................................................... 16 3.1 Applications .................................................................................................................................. 16 3.2 Documents which also apply ....................................................................................................... 17

    3.2.1 Warranty ....................................................................................................................... 17 3.2.2 Declaration of Conformity ............................................................................................. 17 3.2.3 Welding in environments with increased electrical hazards ......................................... 17 3.2.4 Service documents (spare parts and circuit diagrams) ................................................ 17 3.2.5 Calibration/Validation ................................................................................................... 17

    4 Machine description quick overview .............................................................................................. 18 4.1 Front view .................................................................................................................................... 18 4.2 Rear view ..................................................................................................................................... 20 4.3 Inside view ................................................................................................................................... 22 4.4 Machine control Operating elements ........................................................................................ 24

    4.4.1 Functional sequence .................................................................................................... 26

    5 Design and function ............................................................................................................................. 27 5.1 General ........................................................................................................................................ 27 5.2 Installation .................................................................................................................................... 28 5.3 Machine cooling ........................................................................................................................... 28 5.4 Workpiece lead, general .............................................................................................................. 28 5.5 Welding torch cooling system ...................................................................................................... 29

    5.5.1 List of coolants .............................................................................................................. 29 5.5.2 Maximal hose package length ...................................................................................... 29 5.5.3 Adding coolant .............................................................................................................. 30

    5.6 Mains connection ......................................................................................................................... 31 5.6.1 Mains configuration ...................................................................................................... 31

    5.7 Notes on the installation of welding current leads ....................................................................... 32 5.7.1 Shielding gas supply (shielding gas cylinder for welding machine) ............................. 34

    5.7.1.1 Connection .................................................................................................... 35 5.7.2 Gas test ........................................................................................................................ 36

    5.7.2.1 Setting the shielding gas quantity ................................................................. 36 5.7.3 Rinse hose package function ....................................................................................... 36 5.7.4 Welding data display .................................................................................................... 37

    5.8 MIG/MAG welding ........................................................................................................................ 38 5.8.1 Welding torch and workpiece line connection .............................................................. 38 5.8.2 Wire feed ...................................................................................................................... 41

    5.8.2.1 Open the protective flap of the wire feeder ................................................... 41 5.8.2.2 Inserting the wire spool ................................................................................. 41 5.8.2.3 Changing the wire feed rollers ...................................................................... 42 5.8.2.4 Inching the wire electrode ............................................................................. 44 5.8.2.5 Spool brake setting ....................................................................................... 46

    5.8.3 Definition of MIG/MAG welding tasks ........................................................................... 47 5.8.4 Welding task selection .................................................................................................. 47

    5.8.4.1 Basic welding parameters ............................................................................. 47 5.8.4.2 Operating mode ............................................................................................ 47 5.8.4.3 Choke effect / dynamics ................................................................................ 48 5.8.4.4 superPuls ...................................................................................................... 48

  • Contents Notes on the use of these operating instructions

    4 099-005431-EW501 04.02.2016

    5.8.4.5 Burn-back ..........................