Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO....

32
Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Transcript of Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO....

Page 1: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

TatweerINTRODUCTION TO

ULTRA SHORT RADIUS DRILLING

21st October, 2012

USR DRILLING SERVICES CO. WLL.

Page 2: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

USR DRILLING SERVICES (USRD) is the premier provider of Ultra-Short Radius and Short Radius horizontal drilling services to the oil and gas industry.

USRD is the only directional drilling company who provides Ultra Short Radius drilling services worldwide.

We employ highly experienced drilling personnel and offer unique problem solving well intervention technologies.

Over two decades our team has introduced new technologies while maintaining our cost advantage relative to the competition.

WHO WE ARE

Page 3: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

2012 •Drilled 50 USR wells from 2002 To Date (Oct ’12)•• Completed 8th Well in W. Africa for Perenco Gabon in OBA, Olende and Niungo Fields•• Upcoming 2 more wells in Niuango; 16 more in OBA; xx more in Niungo•• Drilled a World Record well with a Reach to Radius Ratio of 32:1 and Longest USR lateral length of 430 m (Gabon)•• A 5 well IOR pilot project will commence in Myanmar end Q1-13•• Currently developing new generation Titanium DP and Composite DP

2010-2011 • Drilled first two wells in Indonesia for Citic Seram. Drilled 2 wells for Pertamina Java EP. • Drilled first First USR well in African Continent for Perenco Gabon.

2009-2010 • Completed 7 well campaign for Oxy Oman, Safah field• Drilled a World Record well with a Reach to Radius Ratio of 25:1

2007 - 2008 First USR well completed with articulated and rotatable sand screen “SnakeScreen™.Acquired TDP with two designs improvements based on USRD field data built in.

2007 Developed USR mud motors to reduce drillpipe RPM’s and to steer in thin targets. Began running a hybrid string combining S-135 and one or two joints of TDP as non-mag.

2006 – 2007 Drilled USR wells in Turkey and India. Replaced Composite Drill Pipe with Titanium Drill Pipe.

2005 - 2006 Drilled in Rima field of PDO Oman. Built 30 ft ROC fixture to fatigue test drill pipe to be run in USR wells.

2004 – 2005 Drilled multi-lateral “fishbone” wells for PDO, Oman. Introduced USR to Indonesian Operators.

2001 - 2003 Completed five well trial successfully for PDO, Oman

1994 - 2001 Drilled 170 USR wells in various fields in the United States with a number of milestones: • 2000 - First ever horizontal well drilled with air hammer•• 1999 - First ever well drilled with Titanium Drill Pipe•• 1995 - First USR well drilled Under Balanced using USRDS’s Low Cost RSS tools

1990 - 1994 Drilled more than 200 Ultra Short Radius (USR) test wells at Amoco’s Catoosa Drilling Research Center.Low cost “push-the-bit” Rotary Steerable System (RSS) developed by Amoco.

WHAT WE DO

Page 4: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

USR Milestones

Page 5: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

WHAT IS ULTRA SHORT RADIUS DRILLING

DEFINITIONBUR : 100°/100 ft to 230°/100 ftROC : 25 to 57 ft

OUR APPROACHSlim Hole Drilling with hole sizes and down hole tools that permit• High BUR• Steering• Directional Surveying• Completion

Page 6: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

0

200

400

600

800

1000

1200

1400

-100 100 300 500 700 900 1100 1300 1500

Tru

e V

erti

cal

Dep

th (

ft)

Vertical Section (ft)

Long Radius 4 1,400 15,000Medium Radius 8 700 7,000Intermediate Radius 20 300 3,000Short Radius 60 100 1,500Ultra Short Radius 230 25 600

Curve Section Definition

Max BUR (º/100 ft)

Max ROC (ft)

Typical Lateral Length (ft)

DEFINITION

Page 7: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

USR SIDETRACK• Access Reserves Near Vertical Wellbore• Horizontal Section Begins 27-57’ From Vertical Wellbore• Kickoff In Producing Formation Resulting in Entire Curve and

Lateral Section in Pay Zone.• Avoid Overlying and Underlying Problematic Shales• Drill with NDDF Designed only for Reservoir Pressure which is

Often Partially Depleted• Avoid Need for and Cost of Intermediate Casing / Liner• Avoid Expensive Logging Tools• Use Lighter Workover Rigs and Smaller Circulating Systems• Drill Smaller Hole Sizes Utilizing Slim Hole Drilling Technology• Set Pumps in Vertical Position and Near Top of Reservoir• Estimated Cost is 30-50% of Vertical Well Cost • A Deviated Pilot Hole can be Drilled from Existing Wellbore and Logged to Acquire Data and Determine USR Well Bore Placement. A Pilot Hole + USR Sidetrack is Less Expensive than Conventional Horizontal Drilling• Low Lost in Hole Cost

CONVENTIONAL HORIZONTAL SIDETRACK• Can Not Target Near Wellbore Reserves• Horizontal Section Begins over 1000’ From Vertical Wellbore• Kickoff Points over 1000’ above Pay• Curve Section Does Not Intersect Pay Zone Therefore

not Contribute to Production• Numerous Lithologies Including Unstable Shales are Exposed in Curve Section which Increases the Risk of Drilling Problems• Drilling Fluids are More Complex Due to Hole Stability

and Lower Reservoir Pressures• LWD is Required Due to Target Uncertainty away from original well bore• Use Heavier Drilling Rigs and Larger Circulating Systems• Larger Hole Sizes are Required• Cemented Casing / Liners are Required Through Curve Section• Set Pumps Well Above Top of Reservoir or in Curve

Section at High Inclination. This Could Result in Numerous Production Problems • Estimated Cost is 80-100% of Vertical Well Cost • High Lost in Hole Cost

Drill 45’ to 90’ to Reach 90 DegreesDrill 2,000’ to Reach 90 Degrees

Page 8: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Applications

1. Sidetracks from Vertical Wells with Water Coning

4. Sidetracks into Channel Sands with Surrounding Shale

2. Sidetracks from Vertical Wells in Tightly Spaced Fields

3. Exploitation of Attic Oil from a Vertical or Horizontal Wells

8

5. Sidetracks from Vertical Wells with Near Wellbore Damage6. Alternative to Hydraulic Fracturing7. Sidetracks from Water Injectors to Increase Injection Rates and Improve Sweep Efficiency8. Sidetracks with conventional deviated well followed by USR drain hole to avoid water coning

Page 9: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

CASE HISTORYSOME EXAMPLES

USR DRILLING SERVICES CO. WLL.

Page 10: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

10

HISTORY :• Appraisal well for the field

northwestern extension

• 7 Workovers to test Dolomite and Sst

• Converted to water injector with disappointing 50 bwipd injecting rate

• Converted back to producer from Sst 3 and 4 with 130 bopd, 22% BSW

• Vertical well log shows 4 m net pay, 24% poro, 60 mD perm

Case 1 – Horizontal Drain Trial

Page 11: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

11

OBJECTIVES :• To Prove production from a

horizontal drain hole through Sst 3

• To Monitor long term production and acquire dynamic data, expecting low / base / high case 320 / 400 / 530 bopd

Case 1 – Horizontal Drain Trial

Page 12: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

12

Case 1 – Horizontal Drain TrialRESULTS :• Production increase from 130

bopd, 22% BSW to 750 bopd, nil BSW

• Total 620 bopd incremental oil at “flat” decline rate

• 16 more USR wells in 2013

Page 13: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Case 2 – Low Mobility Oil

13

HISTORY :• M Sst - high perm (vug), low

mobility

• 18° API Oil with high viscosity 253 cP

• Very low PI in vertical well, 20 m perf

• Heavy oil limit production in vertical well - 40 bopd, low BSW from M Sst

Page 14: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

14

OBJECTIVES :• Increase PI by increasing

connectivity

• Monitor long term production and obtain dynamic data

• Support further development in M reservoir

• USRD trial with company owned light rig

Case 2 – Low Mobility Oil

Page 15: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

15

Case 2 – Low Mobility Oil

RESULTS :• 6 folds increase in oil

production

• “Open door” to 60 MMstb STOIIP

Page 16: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Case 3 - Improve Recovery

16

HISTORY :• Field – Active aquifer drive, constantly increase in

water cut

• High water encroachment tendency

• 23% Recovery factor suggests remaining field potential

• Well – drilled as appraisal to assess field’s north extension

• Low PI 0.4 stb/d/psi (3 to 10+ stb/d/psi field average)

• 30 bopd the lowest producer in the field (decreased from 600 bopd initial)

2006 07 08 09 10 110

40

80

120

160

200

0.00

0.04

0.08

0.12

0.16

0.20

Np M

MS

TB

0

200

400

600

800

1000

DateOil rate (stb/d) from testWater (stb/d)Oil (stb/d)Cumulative Oil (MMstb)

PIP (psi)

Do

wn

ho

le p

ressu

re (

psi)

Cu

mu

lati

ve O

il (

MM

stb

)

Liq

uid

Rate

(stb

/d)

Last tested Oil Rate (bopd):

Last tested WC (%):

Cumulative Oil (MMstb):

Cumulative Water (MMstb):

Cumulative Gas (MMscf):

29.000

14.706

0.1920.016

49.877

130 bopd

30 bopdSand

Deposits

ESP failure

ESP failure

Page 17: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

17

OBJECTIVE :• To improve recovery with a horizontal drain hole

• To delay water piercing

• To monitor long term production

Case 3 – Improve Recovery

Page 18: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

18

RESULTS :• 600 bopd pre-initial rate (still at sub-optimum flow condition)

Case 3 – Improve Recovery

Page 19: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

19

HISTORY :• Water coning due to bottom water

drive. Well is 100% water out.

• Bypass oil in unswept area 15 m from reservoir top. Last interpretations est. 1.04 MMstb STOIIP recoverable

• Not recoverable with conventional radius horizontal profile. Need 11 m TVD build section.

• Densely faulted, structural compartments and faulted blocks requiring high degree of trajectory control. Need max 200 m lateral section – ideal application for USRD.

• Ideal application for USR horizontal drilling

Case 4 – Water Coning

Page 20: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

20

OBJECTIVE :• Access bypass oil from closed in or

high BS&W wells using USR horizontal drilling technique

• Step away from coning radius (80 m)

• Replace existing infill wells with USR horizontal drain hole where ever possible

• Maximize oil delivery by reactivating closed in wells

Case 4 – Water Coning

Page 21: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

21

RESULTS :• 310 bopd

• Low BS&W

• Flat decline rate

Case 4 – Water Coning

800810820830840850860870880890900910920930940950960970980990

1000101010201030104010501060107010801090110011101120113011401150

-50 0 50 100 150 200 250 300 350 400 450 500 550 600

Total Departure

Tru

e V

ert

ica

l De

pth

-200

-150

-100

-50

0

50

100

150

200

-

2

0

0

-

1

5

0

-

1

0

0

-

5

0

0 5

0

1

0

0

1

5

0

2

0

0

South, m

Wes

t, m

North, m

East, m

USR KOP at 953.5 mahtbf (940.93 mtvdtbf)

7” liner set at 952 mahtbf

USR Target Depth 944-946 mtvdtbf

Page 22: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

22

HISTORY :• High perm (10 D) with highly fracture

in dome, low perm and low fracture density in flank areas

• Extremely high oil viscosity 1,300 cP

• Strong edge aquifer

• High CO2 content (highly corrosive when mixed with water)

• Low productivity of vertical well on the flank

• Challenge to increase or maintain current production plateau. USRD is seen fit to develop both dome and flank areas.

Case 5 – Heavy Oil, High BS&W, Tight

Page 23: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

23

OBJECTIVE :• To increase net reservoir length in the

flank area with less number of wells

• To reduce water coning and/or fingering effect with reduced drawdown in a horizontal drain as compared to vertical well

• To increase connectivity between the new horizontal wellbore to undrained fracture networks

• To give access to sweet spots few meters from the vertical wellbore by combining USRD technology with the nature of the reservoir

• To support USRD technology to re-enter very high water cut wells in the field (15+ well candidates)

Case 5 – Heavy Oil, High BS&W, Tight

Page 24: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

24

RESULTS :• 185 bopd, low BS&W from 35 bopd, 35

bwpd

• USRD trial wells increased from 2 to 5 wells

• World record Reach-to-Radius Ratio

• Longest USR lateral length 1,411 feet

Case 5 – Heavy Oil, High BS&W, Tight

Page 25: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

CANDIDATE SELECTIONS

USR DRILLING SERVICES CO. WLL.

Page 26: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

SUB-SURFACE EVALUATION

SwPhi

Perforations

Top Formation 1

Top Formation 2

NW SW

200 m

STRATEGIES :• Production History

• Structure & Reservoir Model

• Well Objective & Target Definitions

• Candidate Ranking

Page 27: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Milango

Azile Dolomite

Azile Sandstone

Cap Lopez

(abandoned)

(abandoned)

(abandoned)

939 – 961 Perf1010 - 7” BP

• 7” 29# Production Casing

• 3-1/2” PCP Completion

• Completed zones:Milango FormationPerforated 939 – 941.5 mAbandoned 941.5 – 946.5 mPeforated 941.5 – 961 m

• Abandoned zones: Azile DolomiteAzile Sandstone Cap Lopez

7” 29# L80 BTC Shoe @ 1770 m

9-5/8” 47# L80 BTC Shoe @ 896 m

MECHANICAL ASSESSMENT

Page 28: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Landing Point 942 mSSTVD

KOP 935 mMD, 926.8 mSSTVDTOW 934 m

BOW 944 m

CASING EXIT

Page 29: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Target @ 942 mss

DRILLING HAZARD ASSESSMENT

Page 30: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

Survey Type :Vertical Section Origin :

Vertical Section Azimuth :Reference Datum TVD :

Tie-in :Surveys :

Top Milango :9-5/8” Casing Shoe :

Top 7” 29# Casing Section Window :KOP – Start 4-1/2” Curve :

Top Milango Sandstone :Radius of Curvature (DLS) :

Landing - End of 4-1/2” Curve :Well TD :

:Revision Date :Report Date :

PROPOSAL N 00.000 m., E 00.000 m. 0° RKB Original Drill Floor Elevation Surface Definitive Survey not available 834 m MD ORT 894 m MD ORT 934 m MD ORT 935 m MD ORT 943 m MD ORT, 942 m TVD ORT, 934 m TVD SS 15.05 m (114° / 30m) 957 m MD ORT, 950 m TVD ORT, 942 m TVD SS 1157 m MD ODE, 950m TVD ORT, 942 m TVD SS 5-May-11 5-May-11

Assumes no formation dip

Milango

Milango Sandstone

0

25

50

75

100

125

150

175

200

0 25 50 75 100 125 150 175 200

50° Azim

uth

850

875

900

925

950

975

0 25 50 75 100 125 150 175 200 225

mT

VD

Vertical Section (m)

TRAJECTORY PROPOSAL & PROGRAM

Page 31: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

LIGHT DUTY RIG

Ideco H40 Rambler – 400 HP Double

Schramm 94 klbs (750 HP Chain Drive) Single Schramm with sub-structure (tiled, USRD from slant well)

Rig H40 with USRD Workshop HRI 80T 350 HP Single

ZJ20 350klbs 600 HP Double

Page 32: Tatweer INTRODUCTION TO ULTRA SHORT RADIUS DRILLING 21 st October, 2012 USR DRILLING SERVICES CO. WLL.

DRILL STRING DRIVEPOWER SWIVEL• Bowen 2.5C

- Static Load Rating 170,000 lbs- 100 RPM Rating 90,000 lbs- Max Torque 3,975 ft-lbs - Max Circ Press 5,000 psi

• Bowen S-3.5- Static Load Rating 240,000 lbs- 100 RPM Rating 130,000 lbs- Max Torque 8,000 ft-lbs - Max Circ Press 5,000 psi