TATSUNO-BENČ EUROPE A.S.

SSHHAARRKK BBMMPP22000000..SSMM -- MMEEDDIIUUMM

Spare Parts List

Document: SHARK BMP2000.SM - MEDIUM Spare Parts List

Reference: TB044-EN SHARK2000SM_MEDIUM_SparePartList.doc

Revision & Date: Revision 01, 1 July 2008

Pages: 21 (including cover sheets)

Created by: Ing. Milan Berka, Ing.Tomáš Mareček

TATSUNO-BENČ EUROPE a.s., Pražská 68, 678 01 Blansko, Czech Republic tel.+420 516 428411, e-mail: benc@benc.cz, www.benc.cz

TATSUNO-BENČ EUROPE a.s.. Pražská 2325/68 • 67801 Blansko

Česká republika Tel: +420 516428411 • Fax: +420 516428410 e-mail: benc@benc.cz, http://www.benc.cz

©© CCooppyyrriigghhtt

Neither the manual in full nor any part of it may be reproduced without

the explicit approval of TATSUNO-BENČ EUROPE a.s.

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CONTENTS

0 INTRODUCTION ............................................................................................................................................. 5

1 PRESENTATIONS SHARK MEDIUM .......................................................................................................... 5

1.1 HYDRAULIC SYSTEM TATSUNO ................................................................................................................... 5 1.2 SOPHISTICATED DESIGN & FIBREGLASS COVERS ............................................................................................ 5 1.3 APPROVALS ..................................................................................................................................................... 6 1.4 BASIC SPECIFICATION ..................................................................................................................................... 7 1.5 MODEL IDENTIFICATION .................................................................................................................................. 8

2. BASIC MODEL SHARK BMP2048.SMD ...................................................................................................... 9

2.1 STANDARD VERSION........................................................................................................................................ 9 2.2 MAIN BLOCKS ............................................................................................................................................... 10 2.3 SKELETON AND COVERS ............................................................................................................................... 11 2.5 ELECTRONIC PARTS ............................................................................ CHYBA ! ZÁLOŽKA NENÍ DEFINOVÁNA . 2.6 ELECTRONIC CALCULATOR K028-000-1771 ...................................... CHYBA ! ZÁLOŽKA NENÍ DEFINOVÁNA . 2.7 OPTIONS ........................................................................................................................................................ 15

2.7.1 Vapour recovery - GRVP system .............................................................................................................................. 21

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0 Introduction

The purpose of this publication is to assist in the identification of the range of SHARK BMP2000.SM MEDIUM models.

The basic models part lists for the SHARK BMP2000.SM MEDIUM and various options are included.

This publication is part of a set of documents specifically produced for the SHARK BMP2000.SM MEDIUM range. For further technical information, please refer to relevant associated publication.

1 Presentations SHARK MEDIUM

1.1 Hydraulic System TATSUNO

The fuel dispensers SHARK BMP2000.S MEDIUM serve for dispensing of liquid oil products, ethanol mixtures, AdBlue or LPG into road vehicles on retail and commercial outlets. The dispensers are equipped by the high-quality Japan hydraulic system TATSUNO and by the reliable electronic calculator PDE or PDEX (Czech Republic). The fuel dispensers are operated both in the manual mode (i.e. off-line), and in the automatic mode, where the fuel dispenser is linked with the kiosk control system and the data concerning volume, sum and price are transmitted to POS.

1.2 Sophisticated Design & Fibreglass Covers

The fuel dispensers TATSUNO BENČ, version SHARK BMP2000.S, have the body parts (guards, doors, covers…) made of fireproof laminate (reinforced plastic) approved for the scope of use by the State Test Laboratory (Certificate of FTZÚ 04ST 0083). Supporting dispenser skeleton parts are made of steel lacquered sheet 0.8 - 1 mm thick and/or of stainless sheet. Standard colour version of the fuel dispensers TATSUNO BENČ: combination of white (MM710) and grey colour (RAL7040). Each fuel dispenser is equipped by the hydraulic unit (dispensing monoblock + flow meter) of the Japanese company TATSUNO. We are speaking about the time-tested type of hydraulic unit accepted globally characterized by high reliability and long total service life. The dispensing unit is equipped by the inlet and outlet filter, air and vapour separator, check valve and rotary pump with operating pressure control. The four-piston flow meter can be setup through a single piston. The main shaft of each flow meter is coupled with a high-reliable double-channel photoelectric measuring pulser of explosion-protected design (Ex). Each fuel dispenser is equipped by the electronic calculator with its own self-checking unit and by the displays displaying the dispensed amount, fuel volume in litres and unit price . Displays of the fuel dispensers specified for commercial outlets display only the dispensed fuel volume in litres. The dispensing hoses are made of high-quality rubber resistant to fuel in antistatic version. The fuel dispensers are delivered with the automatic stop-nozzle of the ZVA company (Elaflex) as the standard..

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1.3 Approvals

The SHARK BMP2000.SM MEDIUM is in full conformity with European weight and measure, safety and environment regulations:

• The equipment is certified by The Czech Metrologic Institute Brno, notified body No. 1383. The conformity assessment procedures were performed by modules "B" (product type examination) + "D" (quality assurance of the production process) according to the Government Decree No. 464/2005 Coll., which stipulates technical requirements for measuring instruments, and which implements the European Parliament and Council Directive 2004/22/EC.

• The EC Type Examination Certificate for Fuel dispensers No. TCM 141/07-4491. Test Report No. 6031-PT-P018-06 performed in conformity with OIML R 117, OIML R 118 and OIML D 11.

• The EC Type Examination Certificate for AdBlue dispensers No. TCM 141/07-4492. Test Report No. 6031-PT-P020-06 performed in conformity with OIML R 117, OIML R 118 and OIML D 11.

• The EC Type Examination Certificate for LPG dispensers No. TCM 141/07-4493. Test Report No. 6031-PT-P019-06 performed in conformity with OIML R 117, OIML R 118 and OIML D 11.

• TATSUNO-BENČ EUROPE a.s. has obtained the Certificate of the Management System Quality No. 0119-SJC006-07 from The Czech Metrologic Institute, thus having fulfilled the prerequisite of eligibility for declaration of conformity with a type based on quality assurance of the production process of measuring instruments according to Annex No. 2, module „D” (Art. 6) of the Government Decree No. 464/2005 Coll

• The dispensers are certified by the authorized person No.210 - The Physical Technical Testing Institute Ostrava-Radvanice,as suitable for use in Potentially Explosive Atmospheres Directive 94/9/EC, and marked to be in accordance with European Dispenser Construction Standard EN 13617-1. The dispensers SHARK BMP2000.S were certified as product by notified body No. 1026.

• ATEX Type Certificate for Fuel dispensers No. FTZÚ 03 ATEX 0022.

• ATEX Type Certificate for LPG dispensers No. FTZÚ 03 ATEX 0025.

• The main safety certifications are : FTZÚ (Czech), PTB and TÜV (Germany)

• Parts subject to potential explosion hazards are in accordance with the directive ATEX 94/9/CE

• This dispenser is constructed in conformity with the requirements of all applicable European Directives (ATEX 94/9/EC; EMC 89/336/EEC)

• The components used within the dispenser, including connection facilities, are selected in accordance with the European Standard EN 50014 (Electrical apparatus for potentialy explosive atmosphered), and the supplementary Standard listed therein. Diesel dispensers do not create an explosive hazard, but due to the probality of these being in close proximity to gasoline dispensers, the same construction rules are applicable.

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1.4 Basic Specification

Fuel dispenser hydraulic unit Delivered flow rate : - standard speed 40 dm3/min (30 ÷50 dm3/min) - high speed/H 80 dm3/min (70 ÷ 90 dm3/min) Accuracy of dispensing : ± 0.5 % at the minimum delivery of 2 dm3 (2 litre) Maximum operating pressure: 0.18 MPa (1.8bar) ; 0.25 MPa (2.5bar) for /H and /UH El. motor : three-phase, 3x400V; 0.75 kW; 1395 rpm Electromagnetic valves : 230V AC; 50 Hz; 5W or +24VDC/max.1A LPG dispenser hydraulic unit Delivered flow rate : 50 dm3/min (30 ÷50 dm3/min) Accuracy of dispensing : ± 1.0 % at the minimum delivery of 5 dm3 (5 litre) Maximum operating pressure: 1.8 MPa (18 bar) Electromagnetic valves : 230V AC; 50 Hz; 5W or +24VDC/max.1A AdBlue® dispenser hydraulic unit Delivered flow rate : 40 dm3/min Accuracy of dispensing : ± 0.5 % at the minimum delivery of 2 dm3 (2 litre) Maximum operating pressure: 0.4 MPa (4 bar) Electromagnetic valves : +24VDC/max.1A Electronic calculator Power supply : ~230 V; +10% -15%; 50 Hz ± 5 Hz Power input : max. 150 VA Displaying units volume 0.01 to 9999.99 dm3 cash amount 1 to 999999 currency unit unit (grade) price 1 to 9999 currency unit/ dm3 Environmental conditions Operating temperature : - 25°C to +55 °C for the standard model

- 50°C to +55 °C with display low temperature kit Dynamic viscosity of fluid: 0.5 - 10 cp (5 - 100 .10-4 Ns/m2) Relative humidity: 5% to 95% non-condensing

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1.5 Model identification

On the following pages, a code is ised to identify the model. This code is explained below.

The first two numbers in TBE (TATSUNO-BENČ EUROPE) code are fixed "20". The third used in matrices related to the number of pumping units (products). The fourth number related to the number of hoses. The characters "SM"after point are fixed and means model SHARK MEDIUM model (1900mm). The "D" at the end means that dispenser is "double sided", the "L" left one-sided and the "R" right one-sided. Dispenser orientation is determined by viewing the dispenser of the direction of car arrival. For example:

• BMP2022.SML two-products, two hoses, single-sided version, left-sided dispenser,

• BMP2048.SMD four-products, eight hoses, two-sided dispenser.

The following identification of "speed" are used to qualify the nominal flow rates at which products are delivered by the dispensers:

• without identification, a nominal flow rate of 40 l/min,

• /H means High Speed, a nominal flow rate of 80 l/min,

• /UH means Ultra-High Speed, a nominal flow rate of 130 l/min.

The following identification are used:

• /LPG dispenser or module for LPG (liquified propane-butane),

• /AdB dispensers for AdBlue product (32,5% solution of urea and water),

• /MAS means Master dispenser (feeding Sattelite dispenser)

• /SAT means Satellite dispenser

• -ZV1 dispenser with hose outlet and nozzle boot placed on back cover of the dispenser

• -ZV2 dispenser with hose outlets from back cover and nozzle boot on side coverof the dispenser

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2. Basic model SHARK BMP2048.SMD

2.1 Standard version

• Four-product, eight-hose dispenser with hose retraction reels

• Standard speed 40 L/min

• Double-sided

• 2 independent deliveries at the same time

Dispenser has two LCD displays.

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2.2 Main blocks

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2.3 Skeleton and Covers

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Item Number Název dílu Description Наименование

M001751 Střecha hydr. nerez 2036,48Sh 311-1693

Stainless Hydraulic Module Roof for BMP 2036-2048SH

M002350 Zámek dveře H4E420K/kom.zámek+závora+krytka/

Lock (door)

M002361 Krytka šroubu pr.8x15 (Vinyl-Flex), Screw cap dia.8x15 (Vinyl-Flex)

M002482 Příchytka krytu pistole 2100Sh 411-2304

Clamp for 2100Sh

M002620 Víko navijáku nerez 1900 2000Sh nové 211-1312

Stainless Reel Cover for BMP2000SH E

M002634 Zámek-rakvička X-E3E 228 C

M002721 Klíč-rakvička 1D001

K000-000-1038 MODUL-NAVIJÁKU 1 1900mm 2000Sh

K001-208-1272 Kryt pistole Sh2000 Nozzle boot

K001-311-1376 Konzola RKR Bracket RKR

K001-311-1662 Bočnice malá 1900mm 2000Sh Small Side plate 1900mm 2000SH

K001-311-1664 Bočnice velká 1900mm 2000Sh Large Side plate 1900mm 2000Sh

K001-311-1674 Základ hydrauliky 2036,48Sh Hydraulic Module Base for BMP 2036-2048SH

K001-311-1675 Konzola monobloku Shark Monoblock bracket Shark

K001-311-1681 Konzola měřičů 2000Sh Flow Meter Bracket (2000SH)

K001-311-1682 Sloup čelní 2000Sh Hydraulic Module Front Column for BMP 2000SH

K001-311-1684 Víko zadní 1900mm 2000Sh Hose Reel Back Cover for BMP 2000SH E

K001-311-1687 Sloup střední 2036,48Sh Hydraulic Module Middle Column for BMP2000SH

K001-311-1688 Sloup vnitřní 70-1900mm-2000Sh Hose Retraction Module Inner Column for BMP2000SH E

K001-311-1845 Můstek zemnící Earthing Terminal Bridge

K001-411-2141 Víko sloupu 1900 Column cover

K001-412-1372 Závaží BMP2000

K001-420-2011 Víko produktu-laminát Shark+lak Hose Column Decorative Cover

K001-420-2012 Ploutev horní - laminát 1600,1900Sh+lak

Upper Decorative Element-BMP2000SH E

K001-420-2013 Ploutev spodní - laminát 1900,2300Sh+lak

Lower Decorative Element-BMP2000SH E-V

K001-420-2017 Dveře-laminát Shark - PRAVÉ+lak Door right Дверь - правая

K002-420-2017 Dveře-laminát Shark - LEVÉ+lak Door left Дверь – левая

K003-421-1333 Průvlak BMP2000 Leading pulley

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2.4 Hydraulic parts

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Item Number Název dílu Description Наименование

M001392 Pistole výdejní ZVA 3M.1 T Nozzle ZVA 4M.1 T Разд. пистолет ZVA 4M.1 T

K000-000-1009 MODUL-HYDRAULIKY 50L 2000(1-2)Shark

Hydraulics module 50L BMP2000(1-2)Sh

K001-312-1832 Potru. Al-tr2 1900 Sh-L

K002-312-1832 Potru. Al-tr2 1900 Sh-L

K003-312-1832 Potru. Al-tr2 1900 Sh-L

K004-312-1832 Potru. Al-tr2 1900 Sh-L

K005-312-1833 Potru. Al-tr2 1900 Sh-P

K006-312-1833 Potru. Al-tr2 1900 Sh-P

K007-312-1833 Potru. Al-tr2 1900 Sh-P

K008-312-1833 Potru. Al-tr2 1900 Sh-P

K015-307-1771 Hadice výdejníDN21-6,1m(G1"-V/M)ELAFLEX

Hose DN21-6,1m

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2.4.1 Hydraulics module 50L BMP2000(1-2)Sh – K000-000-1009

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tem Number Název dílu Description Наименование

M000072 Monoblok 50L FP-1001-B01 +zpět ventil TC

Monoblock 50L Моноблок 50Т

M000111 Řemen klín. 10x670 V-belt 10x670

M000144 Příchytka trubek PVC 10 Pipe holder 0

M001461 Trubka Cu 10x1 Pipe Cu 10x1 0

M001472 Měřič průtokový s pulzrem,TC Piston meter Измеритель

M001603 Štítek na měřič/UK Flow meter tag 0

M001671 Ventil elmg.rohový 230 VAC.042G8613 Danfoss

Angular Solenoid Valve 230 VAC

M001787 Motor el. 0.75KW, 3x400V "kabel" Motor 0.75 kW Двигатель

M002446 Příruba rohového ventilu nerez 412-2144

M002532 Držák pro odlučování 411-2316 Separator holder 0

M002541 Koleno MONOBLOK WES10L/R 3/8" K 20609071

Elbow MONOBLOK WES10L/R 3/8" K 20609071

0

R000895 Prsten ermeta TK 10 Collar 0

R000904 Matice Js A10 8-137950 ermeta Nut JsA10 0

R000124 Těsnění PLK 2-3hr. 414 1097 Gasket PLK 2-3

R000125 Těsnění PLK 2-4hr. 414 1565 Gasket PLK 2-4

K001-311-1677 Konzola motoru-svarek Shark Motor bracket-weldment Shark 0

K001-312-1391 Řemenice monobloku 50 BMP2000 Monoblock pulley 50 Шкив моноблока 50

K001-312-1775 Kus spojovací - VLNOVEC +přísl.Shark

Connection pipe Соединительная штука

K001-312-2111 Spojka výtlačná pro Al BMP 2000 SH new

Delivery coupling 0

K001-412-2031 Koleno vstupní krátké Al 2000Sh Input Bend short Al. 2000SH

K001-412-2032 Koleno vstupní dlouhé AL 2000Sh Input Bend long Al. 2000SH

K001-413-1004 Řemenice motoru 50 Motor pulley 50 Шкив двигателя 50

K002-412-2033 Kus rozbočovací T - svarek AL 25 2000Sh

Branch Piece Al. 25 2000SH

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2.5 Electronic parts

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Item Number Název dílu Description Наименование

R000924 E-Matice M20x1,5 plast ČERNÁ Nut

M000841 E-Vývodka M20x1,5 Ex. plast Cable inlet bushing

M001027 E-Víčko M 20x1,5 Ex. plast Bushing cap

M001322 Sklo displeje 210x170x4 BG-LCD-nelepené

Counter Head Mask Glass for BMP2000

M001686 E-Deska souč.počítadla PDESU4 v. 1.1 Totaliser Board, PDESU4

M001777 E-Součtoměr elmech. SAIA CMB976M1N2N0N12

Electromechanical totalizer

M001793 Sklo mech. součt. 140x40x4 SH-nelep. Glass of totalizer

M002351 zámek skříň H4E420K (zámek+závora+krytka)

K001-000-1171 E-MODUL elektr. MPD.X, Sh2048, 2 displ., sací, VAC, 2SC

Counter PDE

K001-211-1337 Skříň počítadla Sh-MPD Al profil Counter head Sh-MPD

K001-311-1714 Plech masky BG-LCD 2000Sh Mask Sheet BMP2000Sh BG-LCD

K001-320-1770 Maska laminátová 2000Sh+lak Mask Маска

K001-404-2410 Spínač magnetický MARR 31-1NO, sest. krátký 2,2m

Magnetic Switch MARR 31

K001-411-2059 Kryt součtoměrů PDESU4 Totaliser cover

K001-416-1682 E-Krabice RK002/6-XT02 nap.PDE, SHARK

E-box RK002

K001-416-1693 E-Krabice RK002/6-XT13 komun. PDE

E-box RK002/6-XT13 comun. PDE

K002-404-2410 Spínač magnetický MARR 32-1NO, sest. dlouhý 3,3m

Magnetic Switch MARR 3

K008-304-1778 E-Displej PDEDIL V 3.0 - 18V Display PDEDIL V 3.0

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2.6 Electronic calculator K001-000-1171

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Item Number Název dílu Description Наименование

M000069 E-Svorkovnice, můstek, zeleno-žlutý Terminal Bridge, green-yelow

M000307 E-Svorka WAGO 280-901, šedá, DIN lišta

WAGO Clamp 280-901, grey

M000308 E-Svorka WAGO 280-308, bočnice, DINlišta

WAGO Side 280-308

M000309 E-Svorka WAGO 280-402, můstek, DIN lišta

WAGO Bridge 280-402

M000310 E-Svorka WAGO 249-116, svěrka WAGO Clip 249-116

M000346 E-Svorka WAGO 280-901, modrá, DIN lišta

WAGO Clamp 280-901, blue

M000839 E-Lišta DIN DIN Rail

M000869 E-Vypínač H8653 VBO1GN Power Switch H8653 VBO1GN

M001424 E-Profil Weid.RS80, 2000mm, 415744 Profile Weid. RS80, 200mm

M001425 E-Bočnice profilu Weid.AP80, 132426 Profile Side Weid.AP80,132426

M001426 E-Nosník profilu Weid.RF180, 132446 Profile holder Weid.RF180

M001427 E-Deska spínací, PDEMOT v. 2.3 Switching Board, PDEMOT V2.3

M001476 E-Rozpěrka ETTINGER 4,8mm 06.38.416

Spacer ETTINGER 4,8mm 06.38.416

M001479 E-Filtr a prepěťová ochrana 10A, SFL10 Power Line Filter and overvoltage protector SFL10, 10A

M002529 E-Deska CPU, PDECPU v. 4.2, nové počítadlo PDEX

Board CPU, PDECPU42

M002595 E-Kryt desky CPU, PDEMPDX 311-2097

M002597 E-Zdroj pulzní 230V/24V, 6,3A, SWS150-24, LAMBDA

Pulse Power Supply 230V/24V, 6,3A, SWS150-24, LAMBDA

M002599 E-Deska ventilů PDEVAC v. 1.1, 2-stavové, 230VAC

Two-Stage Valves Controlling Board, PDEVAC 230V AC

M002791 E-Deska rozvodu napětí, PDEPWI v. 1.0

Power Board Interface PDEPWI v.1.0

M002845 E-Kryt přepínače I 311-2148

R000053 Matice M3 Nut M3

R000068 Podl. M3 pl. Washer M3, flat

R000180 E-Sloupek distanční 4/8x5, PVC Spacer 4/8x5, PVC

M000823 E-Sloupek distanční M3x40 Spacer M3x40

K000-000-0011 E-MODUL stykače 230V, PDE Contactor Unit (coil 230 V)

K001-311-2123 Konzola počítadla BG-2000Sh 2xPDE.X Counter Console BG-2000Sh 2xPDE.X

K001-311-2146 E-Kryt zdroje Power Cover Plate

K001-395-1868 E-Kryt desky PDEPWI, vrtání PDEPWI Board Cover

K001-411-2417 E-Kryt přepínače PDECPU 4.1, vrtání

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2.7 Options

2.7.1 Vapour recovery - GRVP system

The acronym GRVP stands for "Gas Rückfuehrung Ventil mit intergiertem Proportionalventil" (Vapour Recovery nozzle with integrated proportional valve): a mechanically controlled vapour recovery system, in which a ASF Thomas or Dürr Technic vapour pump (one per side, using one motor for both pumps together), mechanically controlled proportional and on/of valves (one per hose) are the main parts of the system. The proportional and on/off valves are delivered as an integrated part of the ZVA nozzle.

GRVP system is standardly equipped with vapour flow sensor VRS1 (one per side) and vapour recovery LED signalling (one per side). Vapour flow Green/Red LED signalling is integrated part of display. Sensor VRS1 enables to stop delivery immediately in case of vapour recovery failure.

This optiones comes standard with a return-pipe per dispenser, which means that vapour from all products is returned to the same underground storage tank..