Target Submission Number: TS-Tgt-18-0118_01).pdf · document-proposal, it should be stated that the...
Transcript of Target Submission Number: TS-Tgt-18-0118_01).pdf · document-proposal, it should be stated that the...
Target Submission Number: TS-Tgt-18-01
C-A-OPM ATT 9.1.15.a Page 1 of 70 Revision 03
July 15, 2016
If you are using a printed copy of this procedure, and not the on-screen version, then you MUST
make sure the dates at the bottom of the printed copy and the on-screen version match.
The on-screen version of the Collider-Accelerator Department Procedure is the Official Version.
Hard copies of all signed, official, C-A Operating Procedures are available by contacting the
ESSHQ Procedures Coordinator, Bldg. 911A
C-A OPERATIONS PROCEDURES MANUAL
9.1.15.a BLIP Target and Canning Record
Hand Processed Changes
HPC No.
Date
Page Nos.
Initials
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Approved: ___________Signature with Date on File________________
Collider-Accelerator Department Chairman Date
D. Beavis
Target Submission Number: TS-Tgt-18-01
C-A-OPM ATT 9.1.15.a Page 2 of 70 Revision 03
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Note 1: Uncontrolled copy printed from electronic master that is valid at time of printing.
Always check that you have the latest revision of this document before use.
Note2: Leave no blanks. Indicate ‘Not Applicable (N/A)’, where appropriate.
Title and Preparer
RaDIATE Material Irradiation at 181 MeV
Target Submission Number: TS-Tgt-18-01
N. Simos
Instructions
Description Page No.
1. Overview [short summary of purpose of experiment; name of principle
investigator and researcher involved]
4-6
2. Target Material and Properties – [Provide physical properties of each
component/material to be irradiated]
7-12
3. Target Canning Process – [provide images or drawings and reference the
OPM procedures for closing and opening of target can]
13
4. Beam Characteristics [define required beam on target and total current
required]
14
5. Proposed Experiment
[Provide general description of a) how target will be supplied BLIP, b) target
array in box 1 and box 2; c) thermal analysis of target material and target can
d) transport of irradiated target to TPL; target opening and processing at TPL
and e) disposal of waste.
14-25
a. Procedure for Irradiation of Target Material BLIP [summarize steps
for experiment including specialist and contact hours required for task]
15
b. Target Array
[define proposed target array for box 1 and box 2 including calculated
entry and exit energy for each layer. Provide physical dimension of
degraders, target can, materials and water gaps. Provide total water gap
for the array]
15
Target Submission Number: TS-Tgt-18-01
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c. Thermal Analysis of Target Materials and Target Can
[provide full description of data to specialist for calculations and any
assumption made on material for calculations]
19
d. Transport and Processing at TPL
[provide description of task involved if different from C-AD OPM 19.17.30
BLIP Target Transfer Procedure]
19
e. Disposal of waste
[describe waste to be generated and how it will be disposed of]
25
6. Activation Analysis of Target Material and Can
[provide list of radionuclide produced and their quantities, references used
for calculations at the time points of:
end of bombardment (EOB)
1 hour after EOB and at the
time of transport to TPL]
25
7. Expected Dose Rate (e.g., R/h at 1 m)
[provide expected dose rate using Microshield or equivalent calculations for
the combined and separate target and can irradiated. Provide expected dose
rate at EOB at BLIP, 1 h after EOB and expected dose rate at the time of
transfer to TPL. Provide decay profiles if the dose rates exceeds limits set up
in applicable RWP for removal from BLIP hot-cell. Attach analyses if any]
31
8. Additional Safety Requirements:
[provide list of isotopes for monitoring in Blip target cooling water in case of
target leak/failure
visual inspection schedule
impact on BLIP air emissions if water gap exceeds historical values
hazardous issues related to volatiles and or corrosive materials used
hazardous materials information must be submitted to the C-AD ESRC]
31
9. Special Operating Instructions and List of References or Supporting
Documents
31
10. Appendix 1: Target Array and Energy Propagation Calculations
Appendix 2: Target Array Loading Table (LT)
[provide additional supporting information as required]
32-33
Target Submission Number: TS-Tgt-18-01
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1. Overview
2018 RUN - RAdiATE Experiment at 181 MeV
We propose to continue the irradiation of an array consisting of materials that are of interest to a number
of accelerator facilities around the world and are part of the RaDiATE collaboration for five (5) weeks in
total at 181 MeV and 165 µA. The proposed array has already received beam during the 2017 RUN, but
due to technical issues with the BNL Linac that led to scheduling conflicts with the other active programs,
did not reach the required proton fluence for the study. The 2018 RUN array is identical to the one
already exposed with the only difference the swapping of a target capsule (Silicon capsule of interest to
CERN) with an “equivalent” capsule also provided by CERN. While it will be explained further in the
document-proposal, it should be stated that the target array consisting of six hermetically sealed capsules
survived the increased proton beam intensity showing no signs of degradation at BLIP during the 2017
exposure for the total of ~3.5 weeks proving that the design, layout and predictions of the thermo-
mechanical response were proper.
It should also be pointed out upfront that every measure has been taken into consideration for this
irradiation campaign (as in all previous studies and in particular the 2017 phase of the present study) that
there will be no effect on the isotope production downstream of the inserted array which is placed in
Position #1 of the target station configuration at BLIP. Specifically, the proposed RADiATE array is
placed upstream of the isotope production array which during the irradiation experiment occupies the
downstream position (#2) while the proton energy is increased to 181 MeV. During the irradiation
experiment, the beam energy degrades in the RADiATE array down to the proper energy typically
required by the isotope array while keeping the same beam profile.
The institutions involved (besides BNL) are:
From the US: Fermi National Laboratory, FRIB, PNNL and Los Alamos National Laboratory
International Institutes participating in the experiment: CERN, European Spallation Source (ESS), J-
PARC (Japan), Rutherford-Appleton Laboratory (UK)
To meet the study goals the 2018 RUN will require five (5) weeks of irradiation.
Following irradiation at BLIP and cooling time sufficient for transport to Building 801 hot cells, the target
array will be transported to the TPL hot cells by standard procedures. In the hot cell the target capsules
will be opened, the enclosed specimens will be removed.
Of primary interest for the 181-MeV proton irradiation and for fluences reaching 6.0 1020 p/cm2 will be
the changes induced on key physio-mechanical properties that include (a) resistivity, (b) thermal
conductivity, (c) dimensional changes and thermal expansion, (d) stress-strain behaviour and ductility loss
and (e) thermal annealing characteristics, all crucial parameters for the various test materials considered
for the various applications.
The research array will consist of six capsules in the path of the proton beam along with a vacuum
degrader in the 7th position. The role of the vacuum degrader will be two-fold; one to displace cooling
water from the path of the beam and the second to provide final adjustment of the proton energy so the
isotope producing targets placed in the box downstream will see the same energy as when they normally
operate at the 118 MeV mode.
Target Submission Number: TS-Tgt-18-01
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The 5-week irradiation will include the following six capsules in series designated by the contents:
1. Beryllium Capsule (Fermilab)
2. Graphite Capsule (Fermilab) containing 3 graphite grades and a layer of 3D carbon fibre composite)
3. Si Capsule (CERN) containing Si, CfC with micro-coating of Mo, Molybdenum Graphite compound
with Mo coating and Ta-2.5W alloy in an array where all layers are separated by a layer of SIGRAFLEX
graphite for heat conduction
4. Aluminum Capsule (European Spallation Source, ESS) – containing two layers of Aluminum grades
AL6061-T6 and AL57540-O
5. Titanium Capsule (Fermilab-FRIB) – Containing several layers of Ti6Al4V
6. Titanium capsule with several grades of Ti
Figure 1.1 depicts the array configuration of the proposed irradiation
Figure 1:1: Layout cross-section of target capsules/layers in Box1 of BLIP for 2018 RUN Irradiation
Target Submission Number: TS-Tgt-18-01
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At the end of the 5-week irradiation the capsules of the array will remain within the BLIP hot cell for a
specified period (calculated on the basis of transport dose limits) and will be transported to the TPL/66C
hot cells for an appropriate decay period. The capsules, as a whole and un-opened, will be transported to
PNNL for opening and post-irradiation analysis. Detailed calculations of the dose, activity and transport
shielding have been performed and listed in the document. Upon decay below transport limits certain of
the capsules will be transported as a whole (un-opened) using certified transport casks to different
laboratory destinations. Specifically,
All un-opened capsules except for Capsule #4 (ESS Aluminum Capsule) will be transported to PNNL;
Aluminum Capsule (#4) will be transported to Los Alamos National Lab.
Summary
It should be stressed that following all the relevant analyses (beam transport, energy
deposition, thermal analyses and heat flux estimations as well as thermos-mechanical
response and safety assessment, dose and activity, there appears to be NO ISSUES
unresolved or areas of concern.
This has been confirmed by the exposure to beam at BLIP of the almost identical array in
2017 RUN where no issues have been detected. This represents the best possible
confirmation of the safety assessment of the proposed experiment.
The slight modification of the array by swapping the CERN Si (position 3) capsule with the
new one which contains Ta2.W alloy has been assessed by the analyses to not introduce any
concerns. The safety driver or the capsule that experiences the highest thermal loads is the
Ti6Al4V capsule #5 which underwent irradiation in 2017 and performed safely.
Target Submission Number: TS-Tgt-18-01
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Target Capsule – Be-Fermilab
Target Name: FNAL_Be Target & Canning No.
Assign unique no. (2018-001)
Target Material Properties (Beryllium)
Purity or Grade 99.95%
Chemical Formula Be
Physical Characteristics at
70 oF or 21 oC
Grey metal, odorless, tasteless
Physical Form Foil yes Powder no
Diameter
(inches/mm)
2.375/60.325 Pressed
(Torr)
n/a
Elements (%) Be
Melting Point 1287 oC oF
Boiling Point 2468 oC oF
Thermal Conductivity 200 W.m-1.K-1 Temperature
dependence
(if available) n/a
Density 1.85 g/cm3 g/cm3
Specific Heat 1107 J/kg.K
Target Material Reactions / Properties
Does the Target material
react with any of the
following?
Aluminium no Air no CO2 no
H2O insoluble Lead no Zinc no
Inconel 600 no S/Steel no Copper no
Canning Material Properties
Chemical Formula 304 Stainless Steel
Can Wall Thickness (inches/mm) 0.009/0.2286
Can Dimensions (inches/mm) Can Diameter 2.75/69.9 Can Width 0.333/8.4572
Melting Point 1424 oC 2600 oF
Thermal Conductivity 16.2 W.m-1.K-1
Temperature
dependence
(if available) 16.2@1000C,
21.4@5000C
Density 8 g/cm3
Specific Heat 500 J/kg.K
Target Submission Number: TS-Tgt-18-01
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Target Capsule #2: Graphite_Fermilab
Target Name: FNAL_Gr Target & Canning No.
Assign unique no. (2018-002)
Target Material Properties (Graphite grades and Carbon-fibre composite)
Purity or Grade 99.5%
Chemical Formula GR 3DCC (three dimensional carbon-carbon composite)
Physical Characteristics at
70 oF or 21 oC
Black, odorless, tasteless
Physical Form Foil yes Powder no
Diameter
(inches/mm)
2.375/60.325 Pressed
(Torr)
n/a
Elements (%) Graphite (Carbon)
Melting Point N/A oC oF
Boiling Point N/A oC oF
Thermal Conductivity 950 W.m-1.K-1 Temperature
dependence
(if available) n/a
Density Range 1.0-2.1(different layers) g/cm3
Specific Heat 710 J/kg.K
Target Material Reactions / Properties
Does the Target material
react with any of the
following?
Aluminium no Air no CO2 no
H2O insoluble Lead no Zinc no
Inconel 600 no S/Steel no Copper no
Canning Material Properties
Chemical Formula 304 Stainless
Can Wall Thickness (inches/mm) 0.009/0.2286
Can Dimensions (inches/mm) Can Diameter 2.75/69.9 Can Width 0.23453/5.9572
Melting Point 1424 oC 2600 oF
Thermal Conductivity 16.2 W.m-1.K-1
Temperature
dependence
(if available) 16.2@1000C,
21.4@5000C
Density 8.0 g/cm3
Specific Heat 500 J/kg.K
Target Submission Number: TS-Tgt-18-01
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Target Capsule #4 – Aluminum_ESS
Target Name: ESS_Alu Target & Canning No.
Assign unique no. (2018-004)
Target Material Properties (Aluminum)
Purity or Grade 99.5%
Chemical Formula Al6061-T6; Al5754-0
Physical Characteristics at
70 oF or 21 oC
Grey to black metal, odorless, tasteless
Physical Form Foil yes Powder no
Diameter
(inches/mm)
2.375/60.325 Pressed
(Torr)
n/a
Elements (%)
Melting Point 651 oC oF
Boiling Point oC oF
Thermal Conductivity 237 W.m-1.K-1 Temperature
dependence
(if available) n/a
Density 2.7 g/cm3 g/cm3
Specific Heat 897 J/kg.K
Target Material Reactions / Properties
Does the Target material
react with any of the
following?
Aluminium no Air no CO2 no
H2O insoluble Lead no Zinc no
Inconel 600 no S/Steel no Copper no
Canning Material Properties
Chemical Formula 304 Stainless Steel
Can Wall Thickness (inches/mm) 0.00984/0.25
Can Dimensions (inches/mm) Can Diameter 2.75/69.9 Can Width 0.09842/2.5
Melting Point 1424 oC 2600 oF
Thermal Conductivity 16.2 W.m-1.K-1
Temperature
dependence
(if available) 16.2@1000C,
21.4@5000C
Density 8 g/cm3
Specific Heat 502 J/kg.K
Target Submission Number: TS-Tgt-18-01
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Target Capsule #5 – Titanium_Fermilab
Target Name: FNAL_Ti Target & Canning No.
Assign unique no. (2018-005/006)
Target Material Properties (Ti6Al4V)
Purity or Grade 99.5%
Chemical Formula Ti6Al4V
Physical Characteristics at
70 oF or 21 oC
Grey to black metal, odorless, tasteless
Physical Form Foil yes Powder no
Diameter
(inches/mm)
2.375/60.325 Pressed
(Torr)
n/a
Elements (%) 6% Al, 4% C=Vanadium, balance Ti
Melting Point 1878 oC oF
Boiling Point oC oF
Thermal Conductivity 7.1 W.m-1.K-1 Temperature
dependence
(if available) n/a
Density 4.43 g/cm3 g/cm3
Specific Heat 574 J/kg.K
Target Material Reactions / Properties
Does the Target material
react with any of the
following?
Aluminium no Air no CO2 no
H2O insoluble Lead no Zinc no
Inconel 600 no S/Steel no Copper no
Canning Material Properties
Chemical Formula 304 Stainless Steel
Can Wall Thickness (inches/mm) 0.009/0.2286
Can Dimensions (inches/mm) Can Diameter 2.75/69.9 Can Width 0.2247/5.7072
Melting Point 1424 oC 2600 oF
Thermal Conductivity 16.2 W.m-1.K-1
Temperature
dependence
(if available) 16.2@1000C,
21.4@5000C
Density 8 g/cm3
Specific Heat 502 J/kg.K
Target Submission Number: TS-Tgt-18-01
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Target Capsule #3 – Si_CERN (newCERN capsule)
Target Name: CERN_Si Target & Canning No.
Assign unique no. (2018-003)
Target Material Properties (TZM-Iridium-CuCrCz-Graphite)
Purity or Grade 99.5%
Chemical Formula TZM (Mo); Ir; CuCrZr; Graphite
Phys. Characteristics (70oF/21oC) Grey to black metal, odorless, tasteless
Physical Form Foil yes Powder no
Diameter
(inches/mm)
2.375/60.325 Pressed
(Torr)
n/a
Elements (%) (Mo-MoGR):Mo 13.215%, 86.785% Carbon, Si, Carbon
Melting Point 2505 oC oF
Boiling Point oC oF
Thermal Conductivity
W.m-1.K-1
Graphite= 450
Ta2.5W =54
Si= 84
Mo-CfC= 490
MoMoGR=320
Temp.
dependence
(if available) n/a
Density Flex. Graphite = 0.85;
Ta2.5W = 16.7
Si=8.9;
Mo-CfC= 1.8; Mo-MoGR= 2.5
g/cm3
Specific Heat Mo-MoGR:574; CfC:420;
Ta2.5W:140; S:710
J/kg.K
Target Material Reactions / Properties
Does the Target material
react with any of the
following?
Aluminium no Air no CO2 no
H2O insoluble Lead no Zinc no
Inconel 600 no S/Steel no Copper no
Canning Material Properties
Chemical Formula 304 Stainless Steel
Can Wall Thickness (inches/mm) 0.01181/0.3000
Can Dimensions (inches/mm) Can Diameter 2.75/69.9 Can Width 0.086605/2.2
Melting Point 1424 oC 2600 oF
Thermal Conductivity 16.2 W.m-1.K-1
Temperature
dependence
(if available) 16.2@1000C,
21.4@5000C
Density 8 g/cm3
Specific Heat 500 J/kg.K
Target Submission Number: TS-Tgt-18-01
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Target Capsule #7: Vacuum Degrader
Target Name: Degrader_Phase1 Target & Canning No.
Assign unique no. (2018-007)
Target Material Properties (N/A)
Purity or Grade 99.5%
Chemical Formula
Phys. Characteristics (70oF/21oC) VACUUM
Physical Form Foil yes Powder no
Diameter
(inches/mm)
2.375/60.325 Pressed
(Torr)
n/a
Elements (%) N/A
Melting Point oC oF
Boiling Point oC oF
Thermal Conductivity Temperature
dependence
(if available) n/a
Density g/cm3
Specific Heat J/kg.K
Target Material Reactions / Properties
Does the Target material
react with any of the
following?
Aluminium no Air no CO2 no
H2O insoluble Lead no Zinc no
Inconel 600 no S/Steel no Copper no
Canning Material Properties
Chemical Formula 304 Stainless
Can Wall Thickness (inches/mm) 0.6096/0.024 Upstream and 0.7874/0.031 Downstream
Can Dimensions (inches/mm) Can Diameter 2.75/69.9 Can Width 1.0/25.4
Melting Point 1424 oC 2600 oF
Thermal Conductivity 16.2 W.m-1.K-1
Temperature
dependence
(if available) 16.2@1000C,
21.4@5000C
Density 8.0 g/cm3
Specific Heat 500 J/kg.K
Target Submission Number: TS-Tgt-18-01
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3. Target Canning Process
General considerations:
The target capsules or cans containing the Beryllium, Graphite, Si-Ta2.5W-CfC-MoGR, Aluminum and
Titanium as well as the vacuum degrader are made with 304 and/or 316 stainless steels and it are similar
in design with the target cans used for the rubidium chloride targets. The capsule holder design is also
similar to the holders used for the rubidium chloride targets.
Each capsule consists of three parts, the outer rim and the two windows which are welded either under
vacuum or under inert gas (argon) at the outside company EB Industries used for all the isotope-
producing target fabrication.
The window thickness varies between capsules. Specifically, the following thicknesses are used:
Beryllium capsule (#1) : Window thickness = 0.009” 304 stainless
Graphite capsule (#2) : Window thickness = 0.009” 304 stainless
CERN Si (new)capsule (#3) : Window thickness = 0.01181” 316 stainless
Aluminum capsule (#4) : Window thickness = 0.00984” 304 stainless
Titanium capsule (#5) : Window thickness = 0.009” 304 stainless
Titanium capsule #2 (#6) : Window thickness = 0.009” 304 stainless
Vacuum Degrader (#7) : Window thickness = 0.024/0.031” 304 stainless (upstream and
downstream window thicknesses in Vacuum degrader)
TOTAL Width of capsules:
Beryllium capsule #1 width (in/mm): 0.333/8.4572
Graphite capsule #2 width (in/mm) : 0.2345/5.9572
CERN capsule #3 width (in/mm) : 0.20866/5.300
Aluminum capsule #4 width (in/mm): 0.09842/2.500
Ti6Al4V capsule #5 width (in/mm) : 0.2247/5.7072
Ti6Al4V capsule #6 width (in/mm) : 0.0869/2.2072
Vacuum Degrader width (in/mm) : 0.9836/2.4985
Canning Process:
1. The back window of the target capsule is welded onto the capsule rim
2. The solid specimens of each target material type are arranged in a tight and specific arrangement
(see attached Figure ) within the volume of the capsule
3. The target capsule containing the target material is sent to the vendor (EB Industries) where the
front window is welded under vacuum.
4. Vacuum leak tests are performed at the vendor prior to being shipped back to BNL and also at the
BNL shops upon arrival.
The fabricated and leak checked target capsules are given to the BLIP staff along with
instructions of the layout into the irradiation target box. The layout of the array is based on
precise proton beam degradation calculations.
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4. Beam Characteristics
Beam pattern
(rastered/focused)
Rastered
Incident Linac Energy 181 MeV
Energy on Target
Material
176 MeV
Maximum
Instantaneous Current
permitted
165 µA
Average Current
Desired
140-165 μA
Total Integrated charge
Desired
215,000 (181 MeV) μA - hrs
5. Experiment Description
Target Submission Number: TS-Tgt-18-01
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5.a Procedure for irradiation of target material in BLIP:
BLIP staff shall install and remove target array and degraders in BLIP, as per CAD OPM 19.4.5.2.
Irradiations are planned for a total of 5 weeks at 181 MeV.
5.b Target array in Box 1 (upstream) and Box 2 (downstream):
181 MeV Irradiation: Beryllium capsule (position 1), Graphite capsule (positions 2), Silicon
capsule (position 3), Aluminum capsule (position 4), Titanium capsule (position 5), Titanium
capsule #2 (position 6) and Vacuum Degrader #2 (position 7) in Box 1, cGMP approved
RbCl array in Box 2 with 0.220 inch Cu beamstop
See Appendix 1 for details of energy loss in these arrays.
Figure 5.1: Array layout for 2018 RUN irradiation
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Figure 5.2: Modelling details implemented in FLUKA to help the beam energy degradation estimation
Figure 5.3: Details of a layer within the CERN new Si capsule (position #3) depicting the peripheral
filler space made of graphite. The miss-match in energy loss in the event the beam steers away from its
normal rastering envelope and impacts the edges, is compensated by the introduction of stainless steel of
the same shape of appropriate thickness (selected such that energy loss will be the same) integrated into
the volume of the Vacuum degrader (right)
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Figure 5.4: Details of TEM specimens (plan view left. cross view right) in ESS aluminum capsule. TEM
specimens selected such that energy degradation is the same throughout the capsule
Capsule content details are listed in Appendix 4.
Figure 5.5: Proton profile throughout the arrays in Box1 and Box2 (Please note that horizontal and left
vertical axes units are centimetres)
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Figure 5.6: Energy Deposition profile (Please note that horizontal and left vertical axes units are
centimetres)
Figure 5.7: Neutron profile (Please note that horizontal and left vertical axes units are centimetres)
5.c Thermal analysis of target material and target can (attach analyses if any):
See Appendix 4. No issues.
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5.d Transport of irradiated target to TPL, target opening and processing:
Shown in Figures 5.8 (a; b; c and d) are estimates of dose following the 2018 5-week irradiation
completion. The BLIP hot cell shielding walls have been modelled precisely in an effort to estimate the
dose on the outer wall where the operator stands during removal of the targets from beam and during
placement of the array into the transport cask. Clearly there is no dose registered on the outside surface of
the BLIP hot cell wall due to the RADiATE array.
(a)
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(b)
(c)
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(d)
Figure 5.8: DOSE at the BLIP Hot Cell (cross section at the Hot Cell Pb Glass Window) following 5-
week irradiation of the 2018 Array for EOB, 1-hour, 2-hours and 12-hours. As noted there is no dose
detectable on the outside of BLIP hot cell where the operator stands even at EOB. Please note that
horizontal and left vertical axes units are centimetres.
Following irradiation, the target capsules will be transported to the TPL hot cells by BLIP staff as per
CAD OPM 19.4.5.3 where it will remain for cooldown and transported to PNNL. At the end of this
cooing period provisions, discussed later in the section, are being made for the entire capsule to be
transported with a CROFT-type shipping cask to PNNL. Detail calculations and analysis have been
performed to assess the dose levels outside the shipping cask (required to be 200≤ mR/hour on contact on
the outside surface of the cask) and the activity/isotopes at the time of shipping. These data are listed in
Appendix 5.
(a)
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(b)
Figure 5.9: Detailed design of the BLIP Transport Cask (pig) that is used to transport the targets from
BLIP to TPL
(a)
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(b)
Figure 5.10: Dose within and outside the BLIP Transport cask containing only the new CERN capsule
(which contains the alloy of Tantalum-Tungsten and the molybdenum coated CfC and MoGR). As noted
the transport of the new CERN capsule alone can take place immediately after EOB. Please note that
horizontal and left vertical axes units are centimetres.
a-EOB
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b-24hr
c-one week
Figure 5.11: Dose within and outside the BLIP Transport cask containing ALL six capsules of the 2018
RUN. Please note that horizontal and left vertical axes units are centimetres.
Shipping target capsules to TPL with the special shipping containers (pigs) will be performed by TPL
staff. Dose measurements at cask exterior will be measured. Store containers in storage vault until the
exterior contact dose is <200mR/h.
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5.e Disposal of waste:
Stainless steel target body for Graphite and Titanium 1&2 capsules and will be disposed with other target
bodies as solid non-compactable waste as per CAD OPM 19.3.5.6 & 19.3.5.7. No need for disposal of
any of the capsules. All will be shipped whole to other laboratories for post-irradiation examination.
6. Activation Analysis of Target Material and Can
Activation of the target array configuration for the 2018 Irradiation been performed while ignoring
whatever residual activity still remains within the capsules that are being re-introduced from the 2017
irradiation campaign. This stems from the fact that these capsules (beryllium, graphite, aluminium and
Ti6Al4V) have been decaying for over 6 months leading to very small residual activity.
The 2018 campaign includes two (2) new capsules that are taking the place of two equivalent capsules in
the 2017 array layout. These include the new CERN capsule in position 3 (taking the place of the 2017
CERN Si capsule) and the new Ti capsule in position 6 taking the place of a very similar Ti capsule used
in the 2017 campaign.
All estimates were made using the capabilities of the FLUKA transport code and the development of 3D
models that replicate the exact configuration of the irradiation space at BLIP as well as the structural
details of the capsules and their contents. Given that the activity in each capsule and its decay is important
due to the fact that the post-irradiation of each will take place at different locations and shipment will be
required, the activity of each capsule has been calculated.
Presented below is the TOTAL activity and its decay in Curies in the six (6) capsules following the
planned 5-week irradiation in the 2018 RUN
TOTAL ACTIVITY in Target Array Following 5-week Irradiation at 165 µA
EOB: 981 Ci
1 Day: 355 Ci
1 week: 168 Ci
2 weeks: 121 Ci
1 Months: 82 Ci
4 Months: 27 Ci
Note that Be, Graphite, ESS_Aluminum and Ti6Al4V-#1 capsules also have residual activity upon start of
the 2018 irradiation but following the more than 6-month decay, the activity levels are insignificant (see
below).
ESS Al Capsule: from 2017RUN irradiation and 6-month decay: 0.3435 Ci
Fermi Lab Ti6Al4V Capsule: from 2017RUN irradiation and 6-month decay: 0.344 Ci
Fermi Lab Be Capsule: from 2017RUN irradiation and 6-month decay: 0.71 Ci
Fermi Lab Graphite Capsule: from 2017RUN irradiation and 6-month decay: 0.397 Ci
Of particular interest in the activity, decay and isotope production is the new CERN capsule (position 3)
that contains several layers of newly introduced materials such as Ta2.5W, molybdenum coated Carbon
fibre composite (Mo-CfC), and molybdenum coated Molybdenum-Carbon compound (Mo_MoGR).
MoGR and CfC have been irradiated and studied before by N. Simos on behalf of CERN. This time these
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materials are coated with a micro-size layer of molybdenum.
One expects that the highest activity will result from the Ta2.5W layer. Shown below is the activity
produced in the different layers of the new CERN capsule (at EOB and one month decay).
Detailed activity and decay of new CERN Capsule following the 2018 (5-week) RUN
EOB:
Flex Graphite layers (5): 2.18 Ci
Ta2.5W: 170.8 Ci
Si Layer: 1.98 Ci
Mo coated CfC layer: 16.30 Ci
Mo coated MoGR layer: 24.69 Ci
CERN Capsule windows: 24.0 Ci
CERN capsule rim: 0.43 Ci
One-month decay:
Flex Graphite layers (5): 0.675 Ci
Ta2.5W: 7.65 Ci
Si Layer: 0.08 Ci
Mo coated CC layer: 1.265 Ci
Mo coated MoGR layer: 1.624 Ci
CERN Capsule windows: 4.24Ci
CERN capsule rim: 0.23 Ci
Decay Requirements
Decay requirements were estimated for the following aspects of the experiment:
Figure 6.1: Model of large transport pig and configuration used for estimating dose at the outer surface for
transporting the irradiated array (or capsules individually) from BLIP to TPL(left) and dose profile
associated with the transport cask if transporting to TPL of all 6 target capsules takes place immediately
after EOB. Please note that horizontal and left vertical axes units are centimetres.
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Decay Requirements for Transport:
NO specific decay requirements are needed since transport to TPL of the entire 6-capsule array can be
transported soon after irradiation ends at BLIP (see Fig. 6.1 right)
The dose profile for transport of irradiated target capsules to PNNL or Los Alamos using the CROFT
Type-A cask (see Figure 6.2a) are estimated using FLUKA and following a model that exactly replicates
the CROFT Cask in 3D configuration.
Based on the detailed analysis on the CROFT Type A cask, the entire array (all 6 capsules) can be
transported out of BNL and to PNNL ~ONE MONTH after irradiation completion (see Fig. 6.3c)
The ORNL Type A shipping cask shown in Figure
(a)
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(b)
(c)
Figure 6.2: CROFT Transport Cask cross-section (a) and corresponding FLUKA Model used to estimate
dose profiles for transport
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Figure 6.3: Dose calculations for CROFT Transport Cask (all 6 capsules)
Detailed list of isotope and corresponding activity as well as decay is presented in Appendix 5
7. Expected Dose Rate
Dose calculations were performed using the FLUKA transport code. The performance of the model
generated to predict dose and activities was verified via a blind test performed at BLIP. The agreement
between the predictions and the actual measurements were within 1-2%.
A detailed design of the CROFT-type transport cask has been implemented into the transport code to
enable estimation of the dose on the outside surface and its evolution with time. This enabled the
determination of the decay time required for shipment of individual capsules to laboratories outside BNL
for post-irradiation analysis of the capsule contents.
Therefore, shipment can be made out of BNL (to PNNL) ONE month after EOB. Transportation from
BLIP hot cells to TPL based on shielding capabilities of the large available pig (similar to those of the
CROFT-type cask) according to the contact dose which is undetectable even after EOB can take place
immediately after completion of irradiation.
8. Additional Safety Requirements
Nuclides released to Blip Target Cooling Water in the unlikely event of target leak/failure
Nuclide Half life E (abundance, %)
Tc-95 61 d 765.82 (94.34)
V-48 16.1 d 983.5 (100)
Sc-46 83.9 d 889.26 (99) 1120.52 (99)
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Hf-175 70 d 343.4 (86.92%)
9. Special Operating Instructions
Supporting Documentation
References
OPMs 19.2.22, 19.3.5.6, 19.3.5.7, 19.4.5.2, 19.4.5.3.
Drawings D25-M-3186, 3188; 3452; 3453
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Appendix 1
Target Array and Energy Propagation Calculations
TITLE: RaDIATE Material Irradiation at 181 MeV
Target Array Number: TA Tgt-18-01
Preparer: Medvedev for Simos
Layer Number
Layer Material Density Thickness MeV Energy
deposited inch mm Ei Eout
Layer
number The BLIP Target Stack, 2018 181 MeV Simos targets RbCl density 2.2g/cm**3 P. Pile (DM)
30/10/17 calculations using range lookup tables eloss in Material
density thickness thickness, (MeV)
Material in Beam (g/cm^3) (mm) (inches) KE (MeV in) Range(mm) KE (MeV out)
1 Be window 1.85 0.3048 0.0120 181.00 144.50 180.71 0.29
2 AlBeMet window 2.10 0.3048 0.0120 180.71 129.00 180.42 0.29
3 Beamline window SS 8.00 0.7874 0.0310 180.42 38.94 178.27 2.15
4 water gap 1.00 2.6924 0.1060 178.27 211.00 176.95 1.32
5 box window SS 8.00 0.5080 0.0200 176.95 37.68 175.56 1.39
6 water gap 1.00 2.2850 0.0900 175.56 205.50 174.44 1.12
7 Simos tgt window - SS 8.00 0.2286 0.0090 174.44 36.77 173.81 0.63
8 Beryllium 1.85 8.0000 0.3150 173.81 134.70 167.8 6.02
9 Simos tgt window - SS 8.00 0.2286 0.0090 167.79 34.41 167.14 0.65
10 water gap 1.00 2.2850 0.0900 167.14 188.70 165.98 1.16
11 Simos tgt window - SS 8.00 0.2286 0.0090 165.98 33.78 165.33 0.65
12 Graphite 1.85 5.5000 0.2165 165.33 112.70 160.7 4.68
13 Simos tgt window - SS 8.00 0.2286 0.0090 160.65 31.95 160.00 0.65
14 water gap 1.00 2.2850 0.0900 160.00 174.90 158.80 1.20
15 Simos tgt window - SS 8.00 0.3000 0.012 158.80 31.32 157.93 0.87
16 Flexible graphite (PNG) 0.85 0.1000 0.0039 157.93 226.40 157.80 0.13
17 Ta2.5W 16.70 0.5000 0.0197 157.80 20.39 155.50 2.30
18 Flexible graphite (PNG) 0.85 0.1000 0.0039 155.50 220.50 155.40 0.10
19 Silicon 2.00 1.0000 0.0394 155.40 104.20 154.60 0.80
20 Flexible graphite (PNG) 0.85 0.1000 0.0039 154.60 218.30 154.50 0.10
21 Mo-coated CfC 1.80 1.3500 0.0531 154.50 110.90 153.35 1.15
22 Flexible graphite (PNG) 0.85 0.1000 0.0039 153.35 215.10 153.20 0.15
18 Mo-coated MoGr 2.50 1.3500 0.0531 153.20 73.84 151.50 1.70
19 Flexible graphite (PNG) 0.85 0.1000 0.0039 151.50 210.70 151.40 0.10
20 Simos tgt window - SS 8.00 0.3000 0.012 151.40 28.86 150.50 0.90
21 water gap 1.00 2.2850 0.0900 150.50 157.20 149.26 1.24
22 Simos tgt window - SS 8.00 0.2286 0.0090 149.26 28.16 148.56 0.70
23 Aluminum 2.70 2.0000 0.0787 148.56 73.73 146.2 2.36
24 Simos tgt window - SS 8.00 0.2286 0.0090 146.20 27.18 145.50 0.70
25 water gap 1.00 2.2850 0.0900 145.50 148.20 144.25 1.25
26 Simos tgt window - SS 7.98 0.2286 0.0090 144.25 26.56 143.55 0.70
27 Ti6Al4V 4.429 2.5 0.0984 143.55 46.49 138.90 4.65
28 Ti6Al4V mushroom 4.429 0.25 0.0098 138.90 43.95 138.40 0.50
29 Ti6Al4V 4.429 2.5 0.0984 138.40 43.68 133.70 4.70
30 Simos tgt window - SS 7.98 0.2286 0.0090 133.70 23.30 132.95 0.75
31 water gap 1.00 2.2850 0.0900 132.95 126.50 131.61 1.34
32 Simos tgt window - SS 7.98 0.2286 0.0090 131.61 22.67 130.84 0.77
33 Ti alloy mozaic (Gr6) 4.48 0.5 0.0197 130.84 39.35 129.80 1.04
34 Ti alloy (B15-3) 4.76 0.1 0.0039 129.80 36.80 129.60 0.20
35 Ti alloy mozaic (B15-3) 4.76 0.5 0.0197 129.60 36.70 128.50 1.10
36 Ti alloy (Gr23Q/Gr23) 4.43 0.15 0.0059 128.50 38.40 128.20 0.30
37 Ti alloy mozaic (Gr23Q/Gr23) 4.43 0.5 0.0197 128.2 38.25 127.20 1.00
38 Simos tgt window - SS 7.98 0.2286 0.0090 127.2 21.37 126.40 0.80
39 water gap 1.00 2.2850 0.0900 126.4 115.70 125 1.40
40 VACUUM DEGRADER front Window SS 7.98 0.6096 0.0240 125.00 20.74 122.87 2.13
41 Vacuum 0.00 25.400 1.0000 122.87 0.00
42 VACUUM DEGRADER back Window SS 7.98 0.7874 0.0310 122.87 20.13 120.07 2.80
43 water gap 1.00 8.0718 0.3178 120.07 105.70 114.81 5.26
44 stainless steel exit window Box 1 8.00 0.5080 0.0200 114.81 17.90 112.93 1.88
45 water cooling 1.00 3.8100 0.1500 112.93 94.80 110.34 2.59
46 stainless steel entrance window Box 2 8.00 0.5080 0.0200 110.34 16.71 108.42 1.92
47 water cooling 1.00 5.0800 0.2000 108.42 88.19 104.85 3.57
48 stainless steel vacuum degrader 8.00 1.4732 0.0580 104.85 15.29 98.92 5.93
49 Water gap 1.00 5.0800 0.2000 98.92 74.93 95.10 3.82
50 Inconel 8.43 0.3048 0.0120 95.10 12.20 93.71 1.39
51 RbCl (solid/liquid) 2.20 16.4000 0.6457 93.71 48.26 73.85 19.86
52 Inconel 8.43 0.3048 0.0120 73.85 7.84 72.2 1.66
53 Water 1.00 5.0800 0.2000 72.19 42.66 67.27 4.92
54 Inconel 8.43 0.3048 0.0120 67.27 6.66 65.5 1.77
55 RbCl (solid/liquid) 2.20 12.7000 0.5000 65.50 25.81 44.50 21.00
56 Inconel 8.43 0.3048 0.0120 44.50 3.23 42.0 2.46
57 Water 1.00 5.0800 0.2000 42.04 16.10 34.09 7.95
58 Copper beam stop 8.96 5.5880 0.2200 34.09 2.01 stop 34.09
59 water gap 1 5.08 0.2000 stop stop stop n/a
RSC Approval: Date Approved:
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Appendix 2
Target Loading Table
Title RaDIATE Material Irradiation at 181 MeV
Target Array Number: TA-tgt-18-01
Preparer: D. Medvedev for N. Simos
Proposed Run Time (e.g. days, hrs.): proposed start Jan 22nd, 2018
Desired Completion Date: 5 weeks total
Requested Beam Energy (MeV): 181 Requested Beam Current (µA): 140-165 as per canning record TGT-18-01
Item Type and stamped ID
(if available)
Layer #’s from
“Target Array and Energy Propagation
Calculations”
Thickness BLIP Operator
(Initial)
Witness
(Initial) inch
Box 1
1 Water gap 6 0.090
2 Beryllium (BE, one notch) 7-9 0.333
3 Water gap 10 0.090
4 Graphite (C, 2 notches) 11-13 0.255
5 Water gap 14 0.090
6 New CERN 2018 (3 notches) 15-20 0.209
7 Water gap 21 0.090
8 Aluminum (AL, 4 notches) 22-24 0.097
9 Water gap 25 0.090
10 Titanium 1 (T1, 5 notches) 26-30 5.707
11 Water gap 31 0.090
12 DS TI2 capsule ( no notches) 32-38 0.110
13 Water gap 39 0.090
14 Vacuum degrader ( ) 40-41 1.055
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Continued BOX 2 on next page
BOX 2
15 Water gap 43 0.200
16 SS vacuum degrader (BUU) 48 0.654
17 Water gap 49 0.200
18 RbCl-1 50-52 0.670
19 Water gap 53 0.200
20 RbCl-2 54-56 0.524
21 Water gap 57 0.200
22 Cu beam stop (Ni plated) 58 0.220
RSC Approval: Date Approved:
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Appendix 3
Note: Proton Energy Profile
Figure A1.1 Cross section of the experiment configuration for the 181-MeV irradiation of the RADIATE
array of 2018 BLIP RUN (5-week irradiation)
Fig A3.1: 2018 Array RUN
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Table A3.1 Proton Energy Profile for RADIATE Array at 181 MeV: 2018 RUN
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Verification of BEAM uniform (spatially) degradation
Figure A3.2: Model description to test beam uniform degradation
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Figure A3.3: Analaysis results indicating uniform degradation
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Appendix 4 - Thermo-mechanical analysis
Analysis Performed on Target Capsules based on
estimated by SRIM/MCNPX/FLUKA energy
deposition estimates. The estimates of the deposited
energy generated by the three (3) different
approaches where in excellent agreement
Analysis performed by N. Simos (included are also
thermal analysis results conducted by Fermilab
and ESS staff on their respective capsules. i.e.
Beryllium, Graphite, Titanium and Aluminum)
Details of the Finite element analysis are
(Thermal-Structural Analysis of RaDiATE Target
Array)
Conditions
Instantaneous Current: 54.0 mA
Pulse Width: 0.000425 sec
Number of protons 1.03e+15 p/sec
Pulse Frequency = 6.667 Hz
181 MeV
2 configurations for the two back-to-
back phases (both at 181 MeV)
100% beam on target
Summary and Conclusions
Six (6) different target capsules are part of the
irradiation array:
Beryllium, Carbon, newCERN (Ta2.5W, Si, Mo-
MoGR, Mo-CfC), Aluminum and Ti6Al4V (two
capsules of different thickness).
The energy deposited on each capsule (maximum
11 MeV proton beam degradation in Ti capsule
located in position #5 including the capsule
stainless windows) is at levels which ensure that
the het flux condition (200 W/m2-K) is
satisfactorily satisfied (values well below 100
W/m2-K) for the all the capsules containing
materials.
Same holds true for the vacuum degrader that is
placed in the 7th position of the array configuration.
The vacuum degrader is similar to the degraders
used at BLIP as part of the isotope array and has
window thicknesses of 0.6096 mm upstream and
0,7874 mm downstream (as dictated by the proton
beam energy degradation calculations). Windows
are made of stainless steel.
Temperatures and thermal stresses in the 304
stainlees steel windows for the capsules and the
degraders are well within the safety envelope
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The results are attached. Please note one
significant finding, the water flow
through target box 2 is significantly less
than through target box 1.
Summary and Conclusions (cont.) The temperatures and stresses in the materials inside the
capsules depend on the rastering profile. Under the
nominal rastering (per design) a large area is effectively
heated and therefore the temperatures are well within
the safety envelopes.
Details of Thermo-Mechanical Analysis
Overall Summary NO Problems Anticipated
FLUXES (all ) < 200 W/cm2-m
Outer Window surface Temperatures: ALL below fear of boiling
This section contains excerpt results of a comprehensive finite element analysis. It depicts results
for the vacuum degrader and for the Molybdenum target capsule which experiences the highest
thermal loads. More detailed/descriptive analysis results of all target capsules are available and can
be provided upon request.
The array of 3D non-linear thermal, thermos-mechanical and CFD analyses performed consisted
of:
Steady State Thermal Analysis based on detailed energy deposition produced by the FLUKA
code and inserted as heat generation into the materials. The encapsulated materials under vacuum
into the capsules were in contact with the inner surface of the capsule (therefore conductance rather
than conductivity was used in the thermal and thermos-mechanical analysis). The target capsules
and degraders were cooled with the cooling water through the channels. Recent measurements
established the volumetric flow for Box1 where the target array is to be irradiated to be 22 gpm.
Based on the array with the Thorium target in position 1, 34 mm of total water column/gap is
available for the 22 gpm to flow past the targets. The variability of velocity with non-uniform
channels was tested using a CFD model (data shown in this section). Based on these findings and
the heat transfer analysis based on an analytic study, heat transfer film coefficients were generated
and introduced in the analysis. Conservative values of ~6390 W/m2K were used in the thermal
analysis.
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Figure A6.1 Energy deposition through-out the target arrays in Box1 and Box2
Based on the findings included in the Memo titled “BLIP Cooling Water Flow Rate Measurement”
It was concluded that the volumetric flow is about 22 gpm for target box 1 and 14 gpm for target box
2. The total mass flow into either target box was unaffected by the contents of the other target box.
Analytical Estimation of heat transfer coefficient through the target capsules
Estimation of Reynolds number related to the velocity of flow Uf through the hydraulic diameter
(2.5mm gap between targets),
NRe
= Uf D
e/ν
Where ν is the dynamic viscosity. Estimate Reynold’s number from Nusselt number
NuDe
= 0.023 (Re)
0.8
(Pr)
0.3
where Pr is the Prandtl number
By relating the film coefficient to the Nusselt number NuDe
NuDe
= hf D
e/ k
De = hydraulic diameter
Estimated and utilized hf 6390 W/m2-sec
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Figure A6.2 Layout of Array of Phase II with the vacuum degrader (right)
Figure A6.3: CFD analysis with channel width variation shows a difference in the velocity and the
temperature of the fluid passing through (that affecting the temperature of the capsule wall)
Alternative Approach of estimating Heat Transfer Coefficients for the Radiate BLIP
Experiment
Alternative estimates of the forced flow heat transfer coefficients were conducted
independently by other participating teams (European Spallation Source) during the course
of designing their own capsule configuration. Described below is the alternative heat
transfer approach used.
– Assumed duct dimension: 60 x 3 mm2
– Assumed water speed: 2.0 feet/s
– Ambient temperature: 300 K
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• Convective heat transfer: Dittus-Boelter equation
– h: wall heat transfer coefficient W/m2/K
– k: heat conductivity 0.6 W/m/K
– DH: hydraulic diameter 5.7 mm
– μ: dynamic viscosity 2.9e-4 Pa*s
– j: mass flux 600 kg/m2
/s
This alternative approach leads to wall heat transfer coefficient: 5.5e3 W/m2
/s
NOTE: Good agreement between alternative approaches (formulation) in estimating
heat transfer coefficients in the cooling channels between target capsules. This
provides confidence in the estimates of this critical parameter used in the thermo-
mechanical analyses
In the remaining section of this Appendix 4 excerpt results of the comprehensive thermo-
mechanical analyses conducted for the two degraders to be used in the two irradiation
phases and the various capsules. Of primary interest is the estimate of (a) heat flux at the
outer face of the capsule windows in contact with the forced flow, (b) the temperature of
the stainless steel window, (c) the deformation of the thin stainless capsule/degrader
windows, (d) the stresses that develop in the windows and finally € peak temperatures in
the samples contained within the capsules.
Vacuum Degrader of Phase1 Irradiation – 181 MeV Irradiation
The vacuum degrader of Phase I is a typical degrader used at BLIP during several past
irradiation experiments (i.e. 0.012” stainless window walls) without any issues even during
longer irradiations. The only difference during Phase I irradiation with those in the past is
that the nominal current is assumed higher than before (165 uA). However, the rastering
beam mode is expected to compensate for the increase in current and reduce the energy
density deposited in the thin window significantly. Results depicted in Figure A2.4
demonstrate that no thermo-mechanical issues are anticipated.
ℎ = 0.023𝑘
𝐷𝐻 𝑗𝐷𝐻
𝜇 0.8
𝜇𝐶𝑝𝑘
0.33
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Figure A6.4: Thermo-mechanical study of vacuum degraders
No issues are expected.
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Figure A2.5: Thermo-mechanical study of vacuum degrader
Thermo-mechanical Analysis of Target Capsules
Capsule #1: Beryllium
Figure A6.6a: Thermal analysis of Be capsule (position #1 in array) based on BNL analysis
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Figure A6.6b: Thermal analysis of Be capsule (position #1 in array) based on FNAL analysis
Assessment:
Temperature dependent thermal conductivity for Beryllium
Thermal contact conductance ~ 1750 W/m2K
Calculated for Argon atmosphere (Song and Yovanovich, J. Heat Transfer, Vol. 115, p. 533 , 1993)
Heat transfer coefficient on SS windows ~ 6000 W/m2K
Based on 22 GPM water flow through target box
Analytical calculation (Gnielinski Equation for Nu number)
Assumed no heat transfer at radial edge of capsule
Beam current: 165 µ𝐴
Total energy loss: ~ 8.48 MeV (including SS windows)
Total heat deposition in capsule: 1400 W
Peak temperature: ~ 520 °C
Peak heat flux out of SS window ~ 47 W/cm2
Capsule Window Peak Temperature:
Capsule #2: Graphite (Fermilab)
Window Material: Stainless Steel – 0.009” thick
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Figure A6.7: Thermal analysis of Graphite capsule (position #2 in array) based on FNAL analysis
Assessment:
Temperature dependent thermal conductivity for Glassy Carbon and Graphite
Thermal contact conductance* ~ 400 W/m2K
*Value N. Simos used in previous analyses (agrees well with experience as well)
Literature values range from 200 – 2000 W/m2K
Heat transfer coefficient on SS windows ~ 6000 W/m2K
Based on 22 GPM water flow through target box
Analytical calculation (Gnielinski Equation for Nu number)
Assumed no heat transfer at radial edge of capsule
Beam current: 165 µ𝐴
Total energy loss TOTAL: ~ 5.64 MeV (including SS windows)
Total heat deposition in capsule: 931 W
Peak temperature: ~ 1020 °C
Peak heat flux out of SS window ~ 31 W/cm2 – OK
Target Submission Number: TS-Tgt-18-01
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Capsule #3: CERN_Si (position #3 in array) - New
Flexible graphite: 5 layers x 0.1 mm (0.5 mm total)
o One layer between each specimen layers and window interface
Ta2.5W specimens: 1 layer x 0.5 mm (0.5 mm total)
Mo-coated CfC specimens: 1 layer x 1.35 mm (1.35 mm total incl. coating)
Mo coating 5 µm max. thickness
Mo-coated MoGr specimens: 1 layer x 1.35 mm (1.35 mm total incl. coating)
Mo coating 5 µm max. thickness
Pure Si specimens: 1 layer x 1 mm (1 mm total)
SS304L capsule windows: 2 x 0.3 mm (0.6 mm total)
Total capsule thickness: 5.3 mm
Si capsule in Run 1 was 5.6 mm
Upstream Panasonic Graphite Layer Ta2.5 W Layer Si Layer
CfC Layer MoGr Layer Downstream Pan. Graphite
Figure A6.8a: Thermal analysis of Si capsule (position #3 in array)
Target Submission Number: TS-Tgt-18-01
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Heat Flux out of CERN new Capsule: ~40 W/cm2
Peak temperature within the capsule: 327 °C (vacuum atmosphere)
ASSESSMENT:
No temperature, melting or excessive deformation concerns
Capsule #4: ESS Aluminum Contents
(Thermal analysis shown performed by ESS)
Capsule Window:
Capsule content thickness along beam (total):
Assessment:
The temperature in the aluminum alloy is below the operational limit of 144 oC.
Maximum temperature in the SS window: 71 oC.
The temperature in the SS window is not sensitive to the gap size in the beam direction.
Heat Flux at capsule window surface << 200 W/m2-K
Capsule #5: Ti6Al4V
Window Material: Stainless Steel – 0.009” thick
Target Submission Number: TS-Tgt-18-01
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Target Submission Number: TS-Tgt-18-01
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Target Submission Number: TS-Tgt-18-01
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Listed below are results of independent studies on the Ti capsule #5 (Fermilab). This extra
attention is paid to this capsule for it is capsule that absorbs more beam by comparison to the rest
of the capsules in the array (~9.5 MeV of beam is consumed by the Ti6Al4V layers)
Peak heat flux out of SS window ~ 64 W/cm2
Temperature dependent thermal conductivity for Ti6Al4V
Thermal contact conductance ~ 11000 W/m2K (Helium atmosphere)
o Song and Yovanovich, J. Heat Transfer, Vol. 115, p. 533 (1993)
Target Submission Number: TS-Tgt-18-01
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Heat transfer coefficient on SS windows ~ 6000 W/m2K
Based on 22 GPM water flow through target box
Analytical calculation (Gnielinski Equation for Nu number)
No radial heat transfer
Beam current: 165 µ𝑨
Total energy loss: ~ 10.35 MeV (including SS windows)
Total heat deposition in capsule: 1708 W
Peak temperature: ~ 370 °C
Assessment:
This represents the only capsule where the temperature of the outside surface of the window may
reach ~479 K locally.
The heat flux at the same window surface remains well below the threshold of 200 W/(m2-s), with
peak value of ~127 W/m2-s
Titanium #2 Capsule (new)
Fig: Layout (cross-section) of Ti-alloy grades in Ti new capsule (Position 6)
Ti-alloy of Capsule #6 Composition - List
Commercially pure Ti (Grade 1 - JIS-1)
Density: 4.51 g/cm3
Ti-5Al-2.5Sn ASTM Grade 6, UNS R54521(ELI)
Target Submission Number: TS-Tgt-18-01
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Density: 4.48 g/cm3
UNS R54521 Al(5) C(0.1) Fe(0.5) H(0.02) N(0.05) O(0.2) Sn(2.5) bal Ti
Ti-6Al-4V ASTM Grade 5, UNS R56400 (Gr5UF)
Density: 4.43 g/cm3
UNS 56400 Al(5.5-6.75) C(0.1) Fe(0.4) H(0.015) N(0.05) O(0.2) V(3.5-4.5) bal Ti
Ultrafinegr Al(6.5) V(4.24) O(0.17) N(0.004) bal Ti
Ti-6Al-4V ASTM Grade 23(ELI), UNS R56401 (Gr23Q/Gr23)
Density: 4.43 g/cm3
UNS 56401 Al(6) C(0.1) Fe(0.4) H(0.015) N(0.05) O(0.2) V(4) bal Ti
Ti-15V-3Cr-3Al-3Sn, AMS 4914 (B15-3)
Density: 4.76 g/cm3
AMS Al(2.5-3.5) Cr(2.5-3.5) Fe(0.25) H(0.015) N(0.05) O(0.13) Sn(2.5-3.5) V(14-16) C(0.05) OT (0.4) bal
Ti
THERMAL Analysis:
Ti-Alloy #2 (Position 6) Capsule: Temperature (left) and Flux (right)
Assessment: No ISSUES
Peak temperature ~ 121 °C
Capsule atmosphere: Helium
Peak heat flux out of SS window ~ 36 W/cm2
Target Submission Number: TS-Tgt-18-01
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Appendix 5 - Activation analysis of RaDiATE Target Array RADIONUCLIDES FROM 181 MeV IRRADIATION
Please note: Very detailed isotope tables are listed at the end of Appendix 5 for materials contained in the
new CERN capsule (#3) that replaced the CERN_Si capsule of the 2017 Irradiation.
This was prompted by the fact that the new CERN capsule includes new materials in its content such as
Ta2.5W alloy, molybdenum coated Carbon-fiber composite (Mo-CfC) and molybdenum coated
Molybdenum graphite (Mo-MoGR).
Tables 3.1 depict generated isotopes at EOB in all capsules except the new CERN capsule which is
detailed in Table A3.1a
Table A3.2 depicts isotopes and activity ONE month after EOB for all capsules except the CERN new
capsule (#3).
The very detailed isotopic composition and activity for the new materials in the CERN new capsule are
depicted in Table A3.3.
Please note that the isotopes, activity and decay ARE ALL AVAILABLE following the extensive
analyses. It is extremely time consuming to insert them into tables. However, they will all be available by
the time of the safety Review.
Target Submission Number: TS-Tgt-18-01
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Table A5.1 Radionuclides and their activity at EOB produced in all the capsules after bombardment with
181 MeV protons for 5 weeks at 165 µA (residual activity from 2017 RUN insignificant)
Isotope Z Activity, Ci Isotope Z Activity, Ci Isotope Z Activity
Beryllium Capsule New CERN Si (cont.) Ti6Al4V Capsule 1 (cont.)
18 9 0.24
7 4 6.2 56 27 0.26
3 1 .39 55 26 0.20
57 28 0.38 55 27 0.176
53 26 0.87 53 26 0.76
52 25 1.08 52 25 0.82
51 24 2.43 51 24 2.5
51 25 0.43
51 25 0.5 ESS Aluminum Capsule 49 24 1.1
49 24 0.83 27 12 0.42 48 23 1.5
48 23 1.01 24 11 1.47 45 22 0.5
47 23 0.47 18 9 1.25 44 21 0.39
44 21 0.4 57 28 0.43 Ti6Al4V Capsule 2
Graphite Capsule 56 27 0.36 49 21 0.11
11 6 48.12 53 26 0.82 49 23 0.07
10 6 0.31 52 25 1.96 48 21 0.34
7 4 8.12 51 24 2.64 48 23 1.18
57 28 0.39 51 25 0.49 47 21 3.2
53 26 0.88 49 24 1.1 47 23 0.57
52 25 1.06 48 23 1.8 46 21 1.4
51 24 2.4 44 22 0.5 45 20 0.12
51 25 0.50 Ti6Al4V Capsule 1 45 22 3.4
49 24 0.825 49 21 0.36 44 21 5.0
48 23 1.07 49 23 0.21 38 17 0.06
47 23 0.44 48 21 1.12 37 18 0.53
44 21 0. 48 23 4.0 32 15 0.1
New CERN Si Capsule 47 21 10.6 18 9 0.07
See Table A3.3a for detailed isotopes
47 23 1.9
56 27 0.20
46 21 4.75 55 26 0.16
45 20 0.41 55 27 0.12
45 22 11.4 53 26 0.56
44 21 16.5 52 25 0.62
38 17 0.2 51 24 1.90
37 18 1.75 49 24 1.23
32 15 0.30 48 23 1.12
Target Submission Number: TS-Tgt-18-01
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Table A5.1a Radionuclides at EOB produced in new CERN capsule
Refer to Table A3.3 for details
Isotope Z Activity, Ci Isotope Z Activity, Ci Isotope Z Activity
Flex. Graphite Layers Mo-M0GR Layer
FLEX Graphite Layers 52 25 96 41
11 6 51 24 90 41
7 4 51 25 89 40
49 24 89 41
Ta2.5W Layer
48 23
87 39
182 73 47 23 87 40
180 73 45 22 11 6
179 73 44 21 7 4
179 74 Si Layer
178 73 28 13
178 74 27 12
177 73 24 11
177 74 22 11 Graphite Fillers
18 9 11 6
176 73 17 9 7 4
176 74 15 8
175 72 11 6
175 73
CERN Si Capsule Windows
175 74 47 23
52 25 45 22
51 24 47 21
51 25 Mo-CfC Layer 46 21
49 24 90 41 44 21
48 23 89 40 43 21
47 23 89 41 38 17
44 21 87 39 32 15
87 40 30 15
11 6 86 39 24 11
7 4 86 40 18 9
28 13 83 38 11 6
24 11 82 37
18 9 82 38
57 28 11 6
55 27 10 6
52 25 7 4
Target Submission Number: TS-Tgt-18-01
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Table A5.3b Radionuclides and their activity 1-MONTH after EOB produced in all the capsules after
bombardment with 181 MeV protons for 5 weeks at 165 µA (2017 plus 2018 RUNS)
Isotope Z Activity, Ci Isotope Z Activity, Ci Isotope Z Activity
Beryllium Capsule
Ti6Al4V Capsule 1 (cont.)
37
18
1.54
7 4 4.25
3 1 0.39 57 27 0.14
57 27 0.1 56 27 0.29
56 27 0.25 55 26 0.18
55 26 0.170 54 25 0.28
54 25 0.25 51 24 1.5
51 24 1.43 51 25 0.0
51 25 0 ESS Aluminum Capsule 49 23 0.26
49 23 0.3 3 1 ~0 48 23 0.48
48 23 0.4 7 4 ~0 46 21 0.1
47 23 0 22 11 0.13 44 21 ~0
46 21 ~0 58 27 0.15 Ti6Al4V Capsule 2
Graphite Capsule 57 27 <0.1 49 21
3 1 0.14 56 27 0.23 49 23
7 4 5.5 56 28 ~0 48 21
58 27 ~0 55 26 0.2 48 23
57 27 <0.1 55 27 0 47 21
56 27 0.23 54 25 0.25 47 23
55 26 0.17 52 25 ~0 46 21
54 25 0.26 51 24 1.6 45 20
51 24 1.6 49 23 0.34 45 22
49 23 0.26 48 23 0.50 44 21
48 23 0.30 46 21 0.1 38 17
46 21 <0.1 37 18
Ti6Al4V Capsule 32 15
New CERN Capsule 18 9
See separate Table (3.3) 49 23 0.2 56 27
48 21 ~0 55 26
48 23 1.07 55 27
47 21 ~0 53 26
46 21 3.67 52 25
45 20 0.35 51 24
44 21 ~0 49 24
42 19 ~0 48 23
Target Submission Number: TS-Tgt-18-01
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Table A5.3a Radionuclides and their activity decay of the Ta2.5W layer in the CERN new capsule
Target Submission Number: TS-Tgt-18-01
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Table A5.3b Radionuclides and their activity decay of the Mo-CfC layer in the CERN new capsule
Target Submission Number: TS-Tgt-18-01
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Table A5.3c Radionuclides and their activity decay of the Mo-MoGR layer in the CERN new capsule
Target Submission Number: TS-Tgt-18-01
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Appendix 6 – Details of Capsule Contents
Beryllium Capsule Position #1
Capsule consists of straight bars in layers and tensile specimen layers. Total material thickness is 8mm.
The stainless steel windows are 0.009” thick.
Figure A6.1: Beryllium capsule contents
Target Submission Number: TS-Tgt-18-01
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Graphite Capsule Position #2
Target Submission Number: TS-Tgt-18-01
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Figure A6.2: Graphite capsule contents/modelling details
New CERN Capsule Position #3
Figure A6.3: New CERN Si Capsule (Position #3)
Flexible graphite: 5 layers x 0.1 mm (0.5 mm total)
One layer between each specimen layers and window interface
Ta2.5W specimens: 1 layer x 0.5 mm (0.5 mm total)
Mo-coated CfC specimens: 1 layer x 1.35 mm (1.35 mm total incl. coating)
Mo coating 5 µm max thickness
Mo-coated MoGr specimens: 1 layer x 1.35 mm (1.35 mm total incl. coating)
Mo coating 5 µm max thickness
Pure Si specimens: 1 layer x 1 mm (1 mm total)
SS304L windows: 2 x 0.3 mm (0.6 mm total)
Total capsule thickness: 5.3 mm
Si capsule in Run 1 was 5.6 mm
NOTE
Target Submission Number: TS-Tgt-18-01
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Side/bottom/top outer fillers are graphite. Therefore, energy mask will have to be incorporated in
downstream vacuum degrader to make up for the non-uniform energy degradation
ESS Aluminum Capsule Position #4
Figure A6.4: ESS Aluminum Capsule 4
Target Submission Number: TS-Tgt-18-01
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FNAL Ti6Al4V Capsule Position #5
Target Submission Number: TS-Tgt-18-01
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Figure A6.5: FNAL Titanium Capsule 5
FNAL Ti6Al4V Capsule Position #6
Target Submission Number: TS-Tgt-18-01
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Tensile + microstructural specimens: 3 layers x 0.5 mm (1.5 mm total)
Meso-scale fatigue foils: 1 layer of 0.1 mm + 1 layer of 0.15 mm (0.25 mm total)
SS304L windows: 2 x 0.2286 mm (0.4572 mm total)
Total capsule thickness: 2.2072 mm (same as first DS Ti capsule)
Appendix 7 - Drawings
Drawings of all nine (9) capsule holders (7 for target capsules and 2 for vacuum degraders) including the
two vacuum degrader capsules have been designed by the C-AD design room and have been signed off.
Micro filler layer 1, from left to right: Gr5UF, Gr5UF, Gr6, Gr6, Gr6
Tensile layer 1, from left to right: Gr5UF, Gr5UF, Gr5UF, Gr6, Gr6, Gr6
Meso fatigue 1 (left) B15-3 (Ti-15V-3Cr-3Al-3Sn)
Target Submission Number: TS-Tgt-18-01
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The Figure below (4.1) depicts the modified design of the baseline holder which is introduced for all the
capsules and the two vacuum degraders to prevent the rotation of the capsule during irradiation.
Drawing A7.1: Capsule Holders (adhering to newest design of holders used at BLIP)
Target Submission Number: TS-Tgt-18-01
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Drawing A7.2: Blueprint of Vacuum degrader for 2018 run