Taper DIN 69871, - Performance Tooling Solutions Taper DIN 69871, Taper MAS BT, HSK A DIN 69893 etc....

2

Taper DIN 69871,Taper MAS BT,HSK A DIN 69893 etc.

Coolant sealing ring (o-ring)

Clamping screw (M)

Drive lugs (torque transfer)

Coolant supply through the centre

D d1 L MST1 20 11 13 M 4 x 0,5 x 5ST2 25 14 16 M 5 x 0,5 x 6,5ST3 32 18 20 M 6 x 0,75 x 8,5ST4 39 22 24 M 8 x 0,75 x 11ST5 50 28 30 M 10 x 1 x 14ST6 64 36 40 M 12 x 1 x 18

3

Product range

Type 104Page 5 /Type 114Page 6

Type 134Page 7

Type 144Page 8

Type 144Page 8

Type 514 to 5440

Type 164Page 9

Type 184Page 10 and 11

Type 184Page 10 and 11

Type 204Page 12

Type 304 and 344Page 22 and 25


Type 414 Page 27

Type 424Page 27

Type 314/315Page 23

Type 324Page 24


Type 254Page 15


Type 560Page 31

Type 570Page 32

Type 580Page 33

Type 594Page 33

Type 590Page 33

Type 554Page 31

Type 216Page 13

260

260

220

220200

200

240

240160

160

120100

120100 140

140

For inserts, please see pages 36 and 37

5

Spare parts: Master shanks 104

For D Order number Thread L AF Order number Dimension Ø

Clamping screw O-ring20 900.100.004.005 M4 x 0.5 5 2 900.101.008.002 9 x 1,525 900.100.005.006 M5 x 0.5 6.5 2.5 900.101.011.002 12 x 1,532 900.100.006.008 M6 x 0.75 8.5 3 900.101.015.002 16 x 1,539 900.100.008.011 M8 x 0.75 11 4 900.101.019.002 19 x 250 900.100.010.012 M10 x 1 12 5 900.101.025.002 25 x 264 900.100.012.018 M12 x 1 18 6 900.101.032.002 33 x 2

Order number CAT ST D d1 A L UNC

104.340.020.051 40 ST1 0.787 0.433 2.008 0.626 0.625 - 11104.340.025.056 40 ST2 0.984 0.551 2.205 0.823 0.625 - 11104.340.032.056 40 ST3 1.260 0.709 2.205 0.823 0.625 - 11104.340.039.059 40 ST4 1.535 0.866 2.323 0.941 0.625 - 11104.340.050.059 40 ST5 1.969 1.102 2.323 0.941 0.625 - 11104.340.064.075 40 ST6 2.520 1.417 2.953 1.571 0.625 - 11104.350.020.061 50 ST1 0.787 0.433 2.402 1.020 1.000 - 8104.350.025.066 50 ST2 0.984 0.551 2.598 1.217 1.000 - 8104.350.032.066 50 ST3 1.260 0.709 2.598 1.217 1.000 - 8104.350.039.069 50 ST4 1.535 0.866 2.717 1.335 1.000 - 8104.350.050.069 50 ST5 1.969 1.102 2.717 1.335 1.000 - 8104.350.064.085 50 ST6 2.520 1.417 3.346 1.965 1.000 - 8

Master shanks to ANSI B5.50 CAT Taper 104

d1

D

L0.

630

A

UNC

6

Spare parts: Master shanks 114/124



Order number ISO ST D d1 A L M

114.430.050.050 30 ST5 1.968 1.102 1.968 1.216 M12114.440.020.035 40 ST1 0.787 0.433 1.378 0.626 M16114.440.025.040 40 ST2 0.984 0.551 1.575 0.823 M16114.440.032.040 40 ST3 1.260 0.709 1.575 0.823 M16114.440.039.043 40 ST4 1.535 0.866 1.693 0.941 M16114.440.050.043 40 ST5 1.968 1.102 1.693 0.941 M16114.440.064.059 40 ST6 2.520 1.417 2.323 1.571 M16114.450.020.045 50 ST1 0.787 0.433 1.772 1.020 M24114.450.025.050 50 ST2 0.984 0.551 1.968 1.216 M24114.450.032.050 50 ST3 1.260 0.709 1.968 1.216 M24114.450.039.053 50 ST4 1.535 0.866 2.087 1.335 M24114.450.050.053 50 ST5 1.968 1.102 2.087 1.335 M24114.450.064.069 50 ST6 2.520 1.417 2.716 1.964 M24

114 Master shanks to DIN 69871 A/D

124 Master shanks to DIN 69871 B

Order number ISO ST D d1 A L M

124.440.020.035 40 ST1 0.787 0.433 1.378 0.626 M16124.440.025.040 40 ST2 0.984 0.551 1.575 0.823 M16124.440.032.040 40 ST3 1.260 0.709 1.575 0.823 M16124.440.039.043 40 ST4 1.535 0.866 1.693 0.941 M16124.440.050.043 40 ST5 1.968 1.102 1.693 0.941 M16124.440.064.059 40 ST6 2.520 1.417 2.323 1.571 M16124.450.020.045 50 ST1 0.787 0.433 1.772 1.020 M24124.450.025.050 50 ST2 0.984 0.551 1.968 1.216 M24124.450.032.050 50 ST3 1.260 0.709 1.968 1.216 M24124.450.039.053 50 ST4 1.535 0.866 2.087 1.335 M24124.450.050.053 50 ST5 1.968 1.102 2.087 1.335 M24124.450.064.069 50 ST6 2.520 1.417 2.716 1.964 M24

A

L

D

d1

M

L

D

d1

A

M

7

Spare parts: Master shanks 134



Master shanks to BT MAS «A/D» 134.5xx

Master shanks to BT MAS «B» 134.6xx

Order number BT ST D d1 A L M

134.530.050.038 30 ST5 1.968 1.102 1.496 0.630 M12134.540.020.042 40 ST1 0.787 0.433 1.653 0.590 M16134.540.025.042 40 ST2 0.984 0.551 1.653 0.590 M16134.540.032.044 40 ST3 1.260 0.709 1.732 0.669 M16134.540.039.048 40 ST4 1.535 0.866 1.890 0.827 M16134.540.050.055 40 ST5 1.968 1.102 2.165 1.102 M16134.540.064.046 40 ST6 2.520 1.417 1.811 0.748 M16134.550.020.063 50 ST1 0.787 0.433 2.480 0.984 M24134.550.025.063 50 ST2 0.984 0.551 2.480 0.984 M24134.550.032.065 50 ST3 1.260 0.709 2.559 1.063 M24134.550.039.069 50 ST4 1.535 0.866 2.716 1.220 M24134.550.050.072 50 ST5 1.968 1.102 2.835 1.338 M24134.550.064.072 50 ST6 2.520 1.417 2.835 1.338 M24

Order number BT ST D d1 A L M

134.640.020.042 40 ST1 0.787 0.433 1.653 0.590 M16134.640.025.042 40 ST2 0.984 0.551 1.653 0.590 M16134.640.032.044 40 ST3 1.260 0.709 1.732 0.669 M16134.640.039.048 40 ST4 1.535 0.866 1.890 0.827 M16134.640.050.055 40 ST5 1.968 1.102 2.165 1.102 M16134.640.064.046 40 ST6 2.520 1.417 1.811 0.748 M16134.650.020.063 50 ST1 0.787 0.433 2.480 0.984 M24134.650.025.063 50 ST2 0.984 0.551 2.480 0.984 M24134.650.032.065 50 ST3 1.260 0.709 2.559 1.063 M24134.650.039.069 50 ST4 1.535 0.866 2.716 1.220 M24134.650.050.072 50 ST5 1.968 1.102 2.835 1.338 M24134.650.064.072 50 ST6 2.520 1.417 2.835 1.338 M24

8

Order number HSK A ST D d1 A L

144.806.020.042 63 ST1 20 11 42 16144.806.025.042 63 ST2 25 14 42 16144.806.032.044 63 ST3 32 18 44 18144.806.039.048 63 ST4 39 22 48 22144.806.050.059 63 ST5 50 28 59 33144.806.064.070 63 ST6 64 36 70 44144.810.020.055 100 ST1 20 11 55 26144.810.025.055 100 ST2 25 14 55 26144.810.032.057 100 ST3 32 18 57 28144.810.039.061 100 ST4 39 22 61 32144.810.050.072 100 ST5 50 28 72 43144.810.064.078 100 ST6 64 36 78 49

144 Master shanks HSK A DIN 69893

• The HSK shanks are manufactured with provision for a code.A hole in the side is for hand tightening of a clamping mechanism.

Spare parts: HSK Master shanks 144



9

Extensions 164

Order number ST D D1/d1 L

164.020.020.020 ST1 0.787 0.433 0.787164.020.020.030 ST1 0.787 0.433 1.181164.025.025.030 ST2 0.984 0.551 1.181164.025.025.045 ST2 0.984 0.551 1.772164.032.032.030 ST3 1.260 0.709 1.181164.032.032.045 ST3 1.260 0.709 1.772164.039.039.040 ST4 1.535 0.866 1.575164.039.039.060 ST4 1.535 0.866 2.362164.050.050.060 ST5 1.968 1.102 2.362164.050.050.090 ST5 1.968 1.102 3.543164.064.064.060 ST6 2.520 1.417 2.362164.064.064.100 ST6 2.520 1.417 3.937

• Further extensions upon request.

Spare parts: Extensions 164

For D Order number Ø Order number Thread L AF Order number Dimension Ø

Drive lug Clamp screw O-ring20 900.102.020.000 3 x 4,8 900.100.004.005 M4 x 0.5 5 2 900.101.008.002 9 x 1,525 900.102.025.000 4 x 5,5 900.100.005.006 M5 x 0.5 6.5 2.5 900.101.011.002 12 x 1,532 900.102.032.000 5,5 x 6,5 900.100.006.008 M6 x 0.75 8.5 3 900.101.015.002 16 x 1,539 900.102.039.000 7 x 8,5 900.100.008.011 M8 x 0.75 11 4 900.101.019.002 19 x 250 900.102.050.000 9 x 10 900.100.010.012 M10 x 1 12 5 900.101.025.002 25 x 264 900.102.064.000 11 x 12 900.100.012.018 M12 x 1 18 6 900.101.032.002 33 x 2

10

Spare parts: Reductions 184

For D/D2 Order number Ø Order number Thread L AF Order number Dimension Ø

Drive lug Clamp screw O-ring20 – – 900.100.004.005 M 4 x 0.5 5 2 900.101.008.002 9 x 1,525 900.102.025.000 4 x 5.5 900.100.005.006 M 5 x 0.5 6.5 2.5 900.101.011.002 12 x 1,532 900.102.032.000 5.5 x 6.5 900.100.006.008 M 6 x 0.75 8.5 3 900.101.015.002 16 x 1,539 900.102.039.000 7 x 8.5 900.100.008.011 M 8 x 0.75 11 4 900.101.019.002 19 x 250 900.102.050.000 9 x 10 – – – –

184 Reductions

• Further reductions see page 11.

Order number ST D d1 ST D2 d3 D4 L L1 max. boring depth with twin cutteror fine boring head

184.025.020.036 ST2 0.984 0.551 ST1 0.787 0.433 0.905 1.417 0.984 2.382184.032.020.040 ST3 1.260 0.709 ST1 0.787 0.433 0.905 1.594 1.102 2.500184.032.025.034 ST3 1.260 0.709 ST2 0.984 0.551 1.142 1.358 0.925 3.051184.039.020.057 ST4 1.535 0.866 ST1 0.787 0.433 0.905 2.264 1.653 3.051184.039.025.051 ST4 1.535 0.866 ST2 0.984 0.551 1.142 2.027 1.457 3.031184.039.032.047 ST4 1.535 0.866 ST3 1.260 0.709 1.496 1.850 1.378 3.228184.050.020.057 ST5 1.968 1.102 ST1 0.787 0.433 0.905 2.264 1.516 2.913184.050.025.051 ST5 1.968 1.102 ST2 0.984 0.551 1.142 2.027 1.319 2.894184.050.032.047 ST5 1.968 1.102 ST3 1.260 0.709 1.496 1.850 1.210 3.051184.050.039.040 ST5 1.968 1.102 ST4 1.535 0.866 1.890 1.575 1.004 3.248

11

Spare parts: Reductions 184

For D/D2 Order number Ø Order number Thread L AF Order number Dimension Ø

Drive lug Clamp screw O-ring20 – – 900.100.004.005 M 4 x 0.5 5 2 900.101.008.002 9 x 1,525 – – 900.100.005.006 M 5 x 0.5 6.5 2.5 900.101.011.002 12 x 1,532 – – 900.100.006.008 M 6 x 0.75 8.5 3 900.101.015.002 16 x 1,539 – – 900.100.008.011 M 8 x 0.75 11 4 900.101.019.002 19 x 250 – – 900.100.010.012 M 10 x 1 12 5 900.101.025.002 25 x 264 900.102.064.000 11 x 12 – – – –

Reductions 184

Order number ST D d1 ST D2 d3 D4 L L1 max. boring depth with twin cutter or fine boring head

184.064.020.066 ST6 2.520 1.417 ST1 0.787 0.433 0.905 2.618 1.791 3.189184.064.020.101 ST6 2.520 1.417 ST1 0.787 0.433 0.905 3.996 3.169 4.567184.064.020.119 ST6 2.520 1.417 ST1 0.787 0.433 0.905 4.705 3.957 5.354184.064.020.139 ST6 2.520 1.417 ST1 0.787 0.433 0.905 5.492 4.744 6.142184.064.025.060 ST6 2.520 1.417 ST2 0.984 0.551 1.142 2.382 1.594 3.169184.064.025.095 ST6 2.520 1.417 ST2 0.984 0.551 1.142 3.760 2.972 4.547184.064.025.135 ST6 2.520 1.417 ST2 0.984 0.551 1.142 5.315 4.527 6.102184.064.025.175 ST6 2.520 1.417 ST2 0.984 0.551 1.142 6.890 6.102 7.677184.064.032.056 ST6 2.520 1.417 ST3 1.260 0.709 1.496 2.205 1.476 3.327184.064.032.091 ST6 2.520 1.417 ST3 1.260 0.709 1.496 3.589 2.835 4.685184.064.032.158 ST6 2.520 1.417 ST3 1.260 0.709 1.496 6.220 5.472 7.323184.064.032.198 ST6 2.520 1.417 ST3 1.260 0.709 1.496 7.795 7.047 8.898184.064.039.049 ST6 2.520 1.417 ST4 1.535 0.866 1.890 1.929 1.260 3.054184.064.039.084 ST6 2.520 1.417 ST4 1.535 0.866 1.890 3.307 2.618 4.862184.064.039.129 ST6 2.520 1.417 ST4 1.535 0.866 1.890 5.079 4.390 6.634184.064.039.218 ST6 2.520 1.417 ST4 1.535 0.866 1.890 8.583 7.894 10.138184.064.050.039 ST6 2.520 1.417 ST5 1.968 1.102 2.362 1.535 0.945 4.094184.064.050.074 ST6 2.520 1.417 ST5 1.968 1.102 2.362 2.913 2.303 5.453184.064.050.119 ST6 2.520 1.417 ST5 1.968 1.102 2.362 4.685 4.075 7.224184.064.050.234 ST6 2.520 1.417 ST5 1.968 1.102 2.362 9.212 8.583 11.732

• Further reductions see page 11.

12

Spare parts: Fine boring head 204

For D Order number Ø Order number Dimension AF Order number Dimension

Drive lug Clamp screw Tightening screw50 900.102.050.000 9 x 10 900.204.010.008 M 10 x 8 5 900.204.010.016 M 10 x 1664 900.102.064.000 11 x12 900.204.010.008 M 10 x 8 5 900.204.010.016 M 10 x 16

Order number Ø Ø Fine adjustment ST D d1 D2 L A min. A max. inches

204.050.025.045 ST5 1.968 1.102 2.165 1.772 0.118 3.468 0 to 0.106 204.064.025.045 ST6 2.520 1.417 2.165 1.772 0.118 3.468 0 to 0.106

204 Fine boring heads for Ø 0.630’’ boring bars

• With spindle coolant supply.• Boring bars to be ordered separately. See page 15 to 18.• The bore diameters from

A min. – A max. can be produced using bore bars type 254 to 274.• The diametrical adjustment is accomplished by a precision ground, backlash free

micrometric screw. One division on the scale corresponds to 0.0002’’ movement or0.0004’’ diametrical adjustment.

• For fine boring set Ø 0.394 to Ø 1.575, see page 34 and 35.

Fine adjustment0 – max. 0.106''

ØØ

max

. dep

th fo

r bor

e ba

r in

side

hea

d 3.

425'

'

Bore bar Ø 0.630''

max

. dep

th fo

r bor

e ba

r in

side

hea

d 2.

953'

'


ØØ

Bore bar Ø 0.630''

Fine boring head 204.050.025.045

Fine boring head 204.064.025.045

13

Universal balancing ring 216

Order number D1 D2 L

216.050.070.016 1.968 2.756 0.630216.055.075.016 2.165 2.953 0.630216.064.084.016 2.520 3.307 0.630

• Included is a balancing chart for bore bars type 254.• Adjustable boring tools such as the fine boring head type 204 and 304

can be balanced with use of this balancing ring type 216.• For boring bars from the series 254, in fine boring heads type 204 the position of

the two balancing weights can be set with information taken from the includedbalancing chart, therefore improving balance by up to 90%.

• A more accurate balancing can be achieved by use of a balancing machine,to compensate for the difference in weight of inserts.

• Naturally it is also possible to balance fixed (non indexing) cutters.

14

224 Reduction sleeves

Order number D d1 L

224.016.004.037 0.630 0.157 1.457224.016.005.037 0.630 0.197 1.457224.016.006.037 0.630 0.236 1.457224.016.008.037 0.630 0.315 1.457224.016.009.037 0.630 0.354 1.457224.016.010.037 0.630 0.394 1.457224.016.011.037 0.630 0.433 1.457224.016.012.037 0.630 0.472 1.457224.016.013.037 0.630 0.512 1.457224.016.014.037 0.630 0.551 1.457

Spare parts: Boring bar extensions 234

For boring bar extensions Order number

Tightening screw234.016.010.128 900.234.006.003234.016.016.148 900.234.008.005

234 Boring bar extensions

Order number D d1 D2 L L1

234.016.010.128 0.630 0.394 0.630 5.039 –234.016.016.148 0.630 0.630 0.945 5.827 1.732

15

Boring bars 254

Order number Ø Ø (max. boring length) L1 ISO inserts A min. A max. L

254.010.006.075 0.384 0.594 1.181 2.953 CC . . 06 02 . .254.012.006.080 0.462 0.673 1.378 3.150 CC . . 06 02 . .254.014.006.085 0.541 0.752 1.575 3.346 CC . . 06 02 . .254.015.006.090 0.580 0.791 1.772 3.543 CC . . 06 02 . .254.016.006.095 0.620 0.830 1.968 3.740 CC . . 06 02 . .254.018.006.100 0.670 0.909 2.165 3.937 CC . . 06 02 . .254.020.006.105 0.777 0.988 2.362 4.134 CC . . 06 02 . .254.020.009.105 0.777 0.988 2.362 4.134 CC . . 09 T3 . .254.022.009.110 0.856 1.067 3.346 4.331 CC . . 09 T3 . .254.025.006.115 0.974 1.185 3.346 4.527 CC . . 06 02 . .254.025.009.115 0.974 1.185 3.346 4.527 CC . . 09 T3 . .254.028.009.115 1.092 1.303 3.346 4.527 CC . . 09 T3 . .254.030.006.115 1.171 1.382 3.346 4.527 CC . . 06 02 . .254.032.009.115 1.250 1.461 3.346 4.527 CC . . 09 T3 . .254.035.006.115 1.368 1.579 3.346 4.527 CC . . 06 02 . .254.035.009.115 1.368 1.579 3.346 4.527 CC . . 09 T3 . .254.039.009.115 1.525 1.729 3.346 4.527 CC . . 09 T3 . .254.043.009.115 1.683 1.894 3.346 4.527 CC . . 09 T3 . .254.048.009.115 1.880 2.090 3.346 4.527 CC . . 09 T3 . .254.053.009.115 2.077 2.287 3.346 4.527 CC . . 09 T3 . .254.058.009.115 2.274 2.484 3.346 4.527 CC . . 09 T3 . .254.063.009.115 2.470 2.681 3.346 4.527 CC . . 09 T3 . .254.068.009.062 2.667 2.878 . 2.441 CC . . 09 T3 . .254.073.009.062 2.864 3.075 . 2.441 CC . . 09 T3 . .254.078.009.062 3.061 3.390 . 2.441 CC . . 09 T3 . .254.083.009.062 3.258 3.468 . 2.441 CC . . 09 T3 . .

Spare parts: Boring bar extensions 254For boring bar Order number Size Order number Dimension

Torx driver Torx screw254.0XX.006.XXX 900.254.007.000 T7 900.254.025.006 M 2.5 x 6254.0XX.009.XXX 900.254.009.000 T15 900.254.040.009 M 4 x 9

0.630

0.630

0.98

4

• With spindle coolant feed.• Note: The boring diameter A max. is only achievable with the fine boring head

Type 204.• To semi-finish close tolerance bores, the boring bars can be used in a collet

chuck, the resulting diameter corresponds exactly to A min., which gives the perfectpre-bore dimension for finish boring or reaming to close tolerances.

16

264 Boring bars with carbide tips

Order number Ø A min. Ø A. max L Carbid qualitye

264.003.010.020 0.118 0.315 0.787 K10264.003.020.020 0.118 0.315 0.787 P20264.004.010.023 0.157 0.354 0.905 K10264.004.020.023 0.157 0.354 0.905 P20264.005.010.025 0.197 0.394 0.984 K10264.005.020.025 0.197 0.394 0.984 P20264.006.010.028 0.236 0.433 1.102 K10264.006.020.028 0.236 0.433 1.102 P20264.007.010.031 0.275 0.472 1.220 K10264.007.020.031 0.275 0.472 1.220 P20264.009.010.034 0.354 0.551 1.338 K10264.009.020.034 0.354 0.551 1.338 P20264.010.010.037 0.394 0.590 1.457 K10264.010.020.037 0.394 0.590 1.457 P20264.012.010.040 0.472 0.669 1.575 K10264.012.020.040 0.472 0.669 1.575 P20264.014.010.043 0.551 0.748 1.693 K10264.014.020.043 0.551 0.748 1.693 P20

• Note: The boring diameter A min. and A max. is only achievable with the fine boringhead type 204 with reduction sleeve 224 and 234.

• Carbide quality K10 for cast iron, aluminium etc.• Carbide quality P20 for steels, chrome nickel steel etc.

Ø

0.394

17

Spare parts: Boring bar extensions 274

For boring bar Order number Size Order number Dimension

Torx driver Torx screw274.006.002.080 900.254.006.000 T6 900.254.020.004 M 2 x 3.7274.008.002.100 900.254.006.000 T6 900.254.020.004 M 2 x 3.7

• With spindle coolant feed.• Note: The boring diameter A min. and A max. is only achievable with the fine

boring head type 204 with reduction sleeve 224.• The max. boring length can be exceeded by up to 0.787’’, with slight loss of

stability.

Boring bars with solid carbide shank 274

Order number Ø Ø D (max. boring L1 ISO insertsA min. A max. length)

L

274.006.002.080 0.228 0.441 0.197 1.772 3.150 WC . . 02 01 . .274.008.002.100 0.307 0.520 0.236 2.362 3.937 WC . . 02 01 . .

Ø A

DL

L1

18

284 Boring bars with solid carbide shank

Order number D-h6 L M Ø Ø max.boring o.a.l. Boring headA min. A max. depth

284.008.005.073 0.315 2.874 M 5 0.344 0.555 2.205 3.583 294.009.006.0180.384 0.594 2.205 3.583 294.010.006.018

284.009.005.080 0.354 3.150 M 5 0.384 0.594 2.480 3.858 294.010.006.018284.010.006.082 0.394 3.228 M 6 0.423 0.634 2.756 4.134 294.011.006.023

0.462 0.673 2.756 4.134 294.012.006.0230.502 0.712 2.756 4.134 294.013.006.023

284.011.006.089 0.433 3.054 M 6 0.462 0.673 3.031 4.410 294.012.006.0230.502 0.712 3.031 4.410 294.013.006.0230.541 0.752 3.031 4.410 294.014.006.023

284.012.006.096 0.472 3.780 M 6 0.502 0.712 3.307 4.685 294.013.006.0230.541 0.752 3.307 4.685 294.014.006.0230.581 0.791 3.307 4.685 294.015.006.023

284.013.006.103 0.512 4.055 M 6 0.541 0.752 3.583 4.961 294.014.006.0230.581 0.791 3.583 4.961 294.015.006.0230.620 0.831 3.583 4.961 294.016.006.023

284.014.006.110* 0.551 4.331 M 6 0.581 0.791 3.858 5.236 294.015.006.0230.620 0.831 3.858 5.236 294.016.006.023

284.016.010.120* 0.630 4.724 M10 0.660 0.870 4.410 5.787 294.017.006.0270.699 0.909 294.018.006.0270.777 0.989 294.020.006.0270.856 1.067 294.022.006.0270.974 1.185 294.025.006.0271.092 1.303 294.028.006.0271.250 1.460 294.032.006.0271.368 1.579 294.035.006.027

284.018.010.100* 0.709 3.937 M10284.018.010.140* 0.709 5.512 M10284.018.010.180* 0.709 7.087 M10284.019.010.100* 0.748 3.937 M10284.019.010.140* 0.748 5.512 M10284.019.010.180* 0.748 7.087 M10

• Boring heads must be ordered separately, see page 20.• The highlighted part numbers are those parts which are ideally suited

to each other, giving max. stability.• The max. boring depth can be increased with use of an extension,

type 286 (see page 19).• These high speed boring bars with spindle coolant feed are manufactured of solid

carbide, with a high quality steel threaded insert (not soldered).

* This High speed boring bars are for the type 300 fine boring heads (see page 21)too.

M

max

. bor

ing

leng

ht

Tota

l len

gth

L

D-h6

1.37

8 (m

in. c

lam

ping

le

ngth

)

19

Boring bar extensions 286

Order number D-h9 L M AF

286.008.008.016 0.315 0.630 M 5 0.275286.008.008.032 0.315 1.260 M 5 0.275286.009.009.018 0.354 0.709 M 5 0.315286.009.009.036 0.354 1.417 M 5 0.315286.010.010.020 0.394 0.787 M 6 0.315286.010.010.040 0.394 1.575 M 6 0.315286.011.011.022 0.433 0.866 M 6 0.354286.011.011.044 0.433 1.732 M 6 0.354286.012.012.024 0.472 0.945 M 6 0.394286.012.012.048 0.472 1.890 M 6 0.394286.013.013.026 0.512 1.024 M 6 0.433286.013.013.052 0.512 2.047 M 6 0.433286.014.014.028 0.551 1.102 M 6 0.472286.014.014.056 0.551 2.205 M 6 0.472286.016.016.032 0.630 1.260 M10 0.551286.016.016.064 0.630 2.520 M10 0.551

• The high speed bar extensions are manufactured from hardened steel with spindlecoolant feed.

• The max. boring depth of the high speed boring bars can be increased with use ofthese extensions.

M

LD-h9

AFM

20

294 High Speed boring heads

Order number Ø Ø L M Insert type for boring max. boring o.a.l A min. A max. bar depth length

294.009.006.018 0.344 0.555 0.709 M 5 CC . . 06 02 . . 284.008.005.073 2.205 3.583294.010.006.018 0.384 0.594 0.709 M 5 CC . . 06 02 . . 284.009.005.080 2.480 3.858294.011.006.023 0.423 0.634 0.905 M 6 CC . . 06 02 . . 284.010.006.082 2.756 4.134294.012.006.023 0.462 0.673 0.905 M 6 CC . . 06 02 . . 284.011.006.089 3.031 4.410294.013.006.023 0.502 0.712 0.905 M 6 CC . . 06 02 . . 284.012.006.096 3.307 4.685294.014.006.023 0.541 0.752 0.905 M 6 CC . . 06 02 . . 284.013.006.103 3.583 4.961294.015.006.023 0.581 0.791 0.905 M 6 CC . . 06 02 . . 284.014.006.110 3.858 5.236294.016.006.023 0.620 0.831 0.905 M 6 CC . . 06 02 . . 284.014.006.110 3.858 5.236294.017.006.027 0.660 0.870 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787294.018.006.027 0.670 0.909 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787294.020.006.027 0.777 0.988 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787294.022.006.027 0.856 1.067 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787294.025.006.027 0.974 1.185 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787294.028.006.027 1.092 1.303 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787294.032.006.027 1.250 1.461 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787294.035.006.027 1.368 1.579 1.063 M10 CC . . 06 02 . . 284.016.010.120 4.410 5.787

• Boring bars must be ordered separately see page 18.• The max. boring depth can be increased with use of an extension,

type 286 (see page 19).D-h6

L

MØ A

max

. bor

ing

leng

ht

over

all

leng

th

1.37

8 (m

in.

clam

ping

leng

th)

Spare parts: Boring heads 294

For boring bar Order number Size Order number Dimension

Torx driver Torx screw294. ..... 900.254.007.000 T7 900.254.025.006 M 2.5 x 6

Order number Ø Ø D L M AF Tip holderA min. A max.

300.014.015.040 0.579 0.673 0.551 1.575 M6 0.472 302.005.017.002300.016.017.040 0.657 0.791 0.630 1.575 M10 0.551 302.005.017.002300.019.020.040 0.775 0.950 0.748 1.575 M10 0.630 302.005.017.002

Fine boring head 300

Order number Insert type for boring head

300.014.015.040302.005.017.002 WC . . 02 01 300.016.017.040

300.019.020.040

Tip holders 302

• Further tip holders upon request.

• The fine boring heads are with spindle coolant supply.• Tip holders must be ordered separately.• High speed boring bars, see page 19.• The diametrical adjustment is accomplished backlash free by a precision ground

micrometric screw. One division on the scale corresponds to 0.0002’’ movement or 0.0004’’ diametrical adjustment.

• The fine boring head type 300, fitted to a high speed boring bar, type 284, can befitted in weldon type adapters, collets and also shrink type collets.

Spare parts: Boring heads and tip holders 300/302

For boring head Order number Dimension Order number Dimension

Clamp screw Fitting screw300.014.015.040 900.881.280.140 M3.0 x 2.0 900.882.280.140 M2.5300.016.017.040 900.881.280.160 M3.0 x 2.5 900.882.280.160 M2.5300.019.020.040 900.881.280.180 M3.0 x 4.0 900.882.280.180 M2.5

For tip holders Order number Dimension Order number Dimension

Torx driver Torx screw302.005.017.002 900.254.006.000 T6 900.254.020.004 M2 x 3.7

10°

High

spee

d bo

ring

bar t

ype

276

L

Ø A min. – Ø A max.

D

AFM

21

22

304 Fine boring heads

Order number Ø A min. Ø A max. ST D d1 D2 L Insert holder

304.020.024.035 0.941 1.224 ST1 0.787 0.433 0.787 1.398 314.011.024.0061.177 1.461 314.011.030.006

304.025.031.040 1.216 1.579 ST2 0.984 0.551 0.984 1.575 314.013.031.0061.492 1.854 314.013.038.006

304.032.040.047 1.571 2.012 ST3 1.260 0.709 1.260 1.850 314.017.040.0061.886 2.327 314.017.048.006

304.039.051.057 2.004 2.642 ST4 1.535 0.866 1.653 2.244 314.022.051.0062.555 3.193 314.022.065.006

304.050.067.080 2.634 3.430 ST5 1.968 1.102 2.165 3.150 314.030.067.006(9)3.342 4.138 314.030.085.006(9)

304.064.087.100 3.421 4.571 ST6 2.520 1.417 2.835 3.937 314.030.067.006(9)4.130 5.278 314.030.085.006(9)4.917 6.067 314.030.125.009

• The fine boring heads are with spindle coolant supply.• Tip holders must be ordered separately see page 23.• The highlighted part numbers are those parts which are ideally suited

to each other, giving max. stability.• The diametrical adjustment is accomplished backlash free by a precision ground


L

d1

D2


D


For boring head Order number Order number Dimension Order number Dimension

Drive lug Clamp screw Fitting screw304.020.024.035 900.102.020.000 900.304.004.003 M 4 x 3 900.314.004.006 M 4 x 6304.025.031.040 900.102.025.000 900.304.005.004 M 5 x 4 900.314.005.008 M 5 x 8304.032.040.047 900.102.032.000 900.304.006.005 M 6 x 5 900.314.006.010 M 6 x 10304.039.051.057 900.102.039.000 900.304.008.006 M 8 x 6 900.314.008.012 M 8 x 12304.050.067.080 900.102.050.000 900.304.010.010 M10 x 10 900.314.010.016 M10 x 16304.064.087.100 900.102.064.000 900.304.010.018 M10 x 18 900.314.010.016 M10 x 16

Ø A min. – Ø A max.10°

D

Ø A min. – Ø A max.10°

D


5°

5°

D

23

Insert holders 90° for fine boring heads 314

• Note: The bore diameters from A min. – A max. are to be achieved with use of the fine bore head type 304. The highlighted numbers show which insert holdersshould be paired with which fine boring head to give max. stability.

• Further insert holders are available upon request.

Order number Ø Ø Insert type for boring head A min. A max. D

314.011.024.006 0.941 1.224 0.433 CC . . 06 02 . . 304.020.024.035314.011.030.006 1.177 1.461 0.433 CC . . 06 02 . . 304.020.024.035314.013.031.006 1.216 1.579 0.512 CC . . 06 02 . . 304.025.031.040314.013.038.006 1.492 1.854 0.512 CC . . 06 02 . . 304.025.031.040314.017.040.006 1.571 2.012 0.669 CC . . 06 02 . . 304.032.040.047314.017.048.006 1.886 2.327 0.669 CC . . 06 02 . . 304.032.040.047314.022.051.006 2.004 2.642 0.866 CC . . 06 02 . . 304.039.051.057314.022.065.006 2.555 3.193 0.866 CC . . 06 02 . . 304.039.051.057314.030.067.006 2.634 3.429 1.181 CC . . 06 02 . . 304.050.067.080314.030.067.009 2.634 3.429 1.181 CC . . 09 T3 . . 304.050.067.080314.030.085.006 3.342 4.138 1.181 CC . . 06 02 . . 304.050.067.080314.030.085.009 3.342 4.138 1.181 CC . . 09 T3 . . 304.050.067.080314.030.067.006 3.421 4.571 1.181 CC . . 06 02 . . 304.064.087.100314.030.067.009 3.421 4.571 1.181 CC . . 09 T3 . . 304.064.087.100314.030.085.006 4.130 5.278 1.181 CC . . 06 02 . . 304.064.087.100314.030.085.009 4.130 5.278 1.181 CC . . 09 T3 . . 304.064.087.100314.030.125.009 4.917 6.067 1.181 CC . . 09 T3 . . 304.064.087.100

• Note: The bore diameters from A min. – A max. is achievable with the fine boringhead type 304.

• Further insert holders are available upon request.

Order number Ø Ø Insert type for boring head A min. A max. D

315.011.024.006 0.941 1.224 0.433 CC . . 06 02 . . 304.020.024.035315.013.031.006 1.216 1.579 0.512 CC . . 06 02 . . 304.025.031.040315.017.040.006 1.571 2.012 0.669 CC . . 06 02 . . 304.032.040.047315.022.051.006 2.004 2.642 0.866 CC . . 06 02 . . 304.039.051.057315.030.067.009 2.634 3.429 1.181 CC . . 09 T3 . . 304.050.067.080315.030.067.009 3.421 4.571 1.181 CC . . 09 T3 . . 304.064.087.100

Spare parts: Insert holders 314/315For insert holder Order number Dimension Order number Dimension

Torx driver Torx screw314/315.0xx.0xx.006 900.254.007.000 T7 900.254.025.006 M 2.5 x 6314/315.0xx.0xx.009 900.254.009.000 T15 900.254.040.009 M 4 x 9

Insert holders 95° for fine boring heads 315

24

324 Reversal adapter for reverse machining

Order number for fine boring Ø A min. Ø A max. L1 Xhead type 304

324.011.065.008 304.020.024.035 1.457 1.732 0.335 0.256324.011.080.008 304.020.024.035 1.575 2.008 0.335 0.315324.013.065.007 304.025.031.040 1.732 2.087 0.299 0.256324.013.100.007 304.025.031.040 2.008 2.362 0.299 0.394324.017.065.013 304.032.040.047 2.087 2.520 0.524 0.256324.017.100.013 304.032.040.047 2.362 2.795 0.524 0.394324.022.065.016 304.039.051.057 2.520 3.150 0.638 0.256324.022.120.016 304.039.051.057 2.953 3.583 0.638 0.472324.030.100.027 304.050.067.080 3.425 4.212 1.063 0.394324.030.100.027 304.064.087.100 4.212 5.354 1.850 0.394

• The Reversal adapter enables the insert holder type 314 to be fitted in a 180°turned position, allowing reverse machining of bores (from the opposite face).

Insert holderstype 314

Reversal adaptertype 324


L1

X

25


For boring head Order number Order number Dimension Order number Dimension

Drive lug Clamp screw Fitting screw344.064.086.112 900.102.064.000 900.344.008.065 M 8 x 60 900.344.008.044 M 8 x 45

Spare parts: Insert holder 354

For insert holder Order number Order number Order number Size Order number Dimension

Clamp plate Support block Torx driver Torx screw354.086.138.009 900.345.010.086 900.345.020.086 900.254.009.000 T15 900.254.040.009 M 4 x 9354.086.138.012 900.345.010.086 900.345.020.086 900.254.012.000 T20 900.254.050.010 M 5 x 10354.136.220.009 900.345.010.136 900.345.020.136 900.254.009.000 T15 900.254.040.009 M 4 x 9354.136.220.012 900.345.010.136 900.345.020.136 900.254.012.000 T20 900.254.050.010 M 5 x 10354.188.302.009 900.345.010.136 900.345.020.136 900.254.009.000 T15 900.254.040.009 M 4 x 9354.242.402.009 900.345.010.136 900.345.020.136 900.254.009.000 T15 900.254.040.009 M 4 x 9

Fine boring head for Ø 3.386 to Ø 15.827 344

Order number ST D d1 D2 L Ø A min. Ø A max.

344.064.086.112 ST6 2.520 1.417 3.150 4.410 3.386 15.827

• The bore diameters from A min. – A max. is achievable with insert holders type 354.• Insert holders must be ordered separately. See page 25.• The diametrical adjustment is accomplished backlash free by a precision ground

micrometric screw. One division on the scale corresponds to 0.0002’’ movement or 0.0004’’ diametrical adjustment.

• For fine boring head type 344.• The bore diameters from A min. – A max. is achievable with the insert holder

type 344.

Order number Ø A min. Ø A max. Insert type

354.086.138.009 3.386 5.433 CC . . 09 T3 . .354.086.138.012 3.386 5.433 CC . . 12 04 . .354.136.220.009 5.354 8.661 CC . . 09 T3 . .354.136.220.012 5.354 8.661 CC . . 12 04 . .354.188.302.009 7.401 11.890 CC . . 09 T3 . .354.242.402.009 9.527 15.827 CC . . 09 T3 . .

Insert holder incl. clamp plate and support block 354

26

404 Twin cutter boring heads

Order number Ø A min. Ø A max. ST D d1 D2 L Insert type

404.020.024.035 0.925 1.210 ST1 0.787 0.433 0.787 1.398 414.020.024.006

424.020.024.006434.020.024.006

404.025.031.040 1.161 1.579 ST2 0.984 0.551 0.984 1.575 414.025.031.006424.025.031.006434.025.031.006

404.032.040.047 1.555 1.988 ST3 1.260 0.709 1.260 1.850 414.032.040.009 424.032.040.009434.032.040.009

404.039.051.057 1.950 2.618 ST4 1.535 0.866 1.653 2.244 414.039.051.009 424.039.051.009434.039.051.009

404.050.067.080 2.579 3.445 ST5 1.968 1.102 2.165 3.150 414.050.067.012/112424.050.067.012/112434.050.067.012

404.064.087.100 3.405 4.547 ST6 2.520 1.417 2.835 3.937 414.064.087.012/116424.064.087.012/116434.064.087.012

• The twin cutter heads are manufactured with spindle coolant supply.• Insert holders must be ordered separately, see pages 27 and 28.

4

Spare parts: Twin cutter heads 404

For Twin cutter heads Order number Order number Dimension

Drive lug Clamp screw404.020.024.035 900.102.020.000 900.404.004.008 M 4 x 8404.025.031.040 900.102.025.000 900.404.005.012 M 5 x 12404.032.040.047 900.102.032.000 900.404.006.016 M 6 x 16404.039.051.057 900.102.039.000 900.404.008.020 M 8 x 20404.050.067.080 900.102.050.000 900.404.010.025 M 10 x 25404.064.087.100 900.102.064.000 900.404.012.025 M 12 x 25

Order number Dimension Ø Order number Dimension Ø

Spring washer Stopper900.405.004.000 4.3 x 7.3 900.406.025.008 M 3 x 13900.405.005.000 5.3 x 9.3 900.406.025.008 M 3 x 13900.405.006.000 6.4 x 10.2 900.406.030.012 M 3 x 13900.405.008.000 8.4 x 14.0 900.406.030.014 M 4 x 19900.405.010.000 10.5 x 17.0 900.406.040.020 M 4 x 19900.405.012.000 13 x 21.0 900.406.060.020 M 4 x 19


D2Dd1

27

Insert holders 90° for twin cutter heads 414

• Further insert holders upon request. Insert holders will only be supplied in matched pairs.

• For synchronised insert holders type 434, please see page 28.

Order number Twin cutter head Ø A min. Ø A max. for inserts

414.020.024.006 404.020.024.035 0.925 1.210 CC . .06 02 . .414.025.031.006 404.025.031.040 1.161 1.579 CC . .06 02 . .414.032.040.009 404.032.040.047 1.555 1.988 CC . .09 T3 . .414.039.051.009 404.039.051.057 1.949 2.618 CC . .09 T3 . .414.050.067.012 404.050.067.080 2.579 3.445 CC . .12 04 . .414.050.067.112 404.050.067.080 2.579 3.445 CN . .12 04 . .414.064.087.012 404.064.087.100 3.405 4.547 CC . .12 04 . .414.064.087.116 404.064.087.100 3.405 4.547 CN . .16 06 . .

4

56

7

Spare parts: Insert holders 414/424/436

For insert holder Order number Dimension Order number Size Order number Dimension

Adjustment screw Torx driver Torx screw414/424/436.020.024.006 900.414.004.007 M4 x 0.5 x 7 900.254.007.000 T7 900.254.025.006 M2.5 x 6414/424/436.025.031.006 900.414.004.010 M4 x 0.5 x 9.5 900.254.007.000 T7 900.254.025.006 M2.5 x 6414/424/436.032.040.009 900.414.004.013 M4 x 0.5 x13 900.254.009.000 T15 900.254.040.009 M4 x 9414/424/436.039.051.009 900.414.006.014 M6 x 14 900.254.009.000 T15 900.254.040.009 M4 x 9414/424/436.050.067.012 900.415.006.020 M6 x 20 900.254.012.000 T20 900.254.050.010 M5 x 10414/424/436.064.087.012 900.415.006.030 M6 x 30 900.254.012.000 T20 900.254.050.010 M5 x 10414/424.050.067.112 900.415.006.020 M6 x 20414/424.064.087.116 900.415.006.030 M6 x 30

For insert holder Order number Order number Order number Order number

Hollow pin Tip pad Lever Lever screw 414/424.050.067.112 900.416.012.000 900.417.012.000 900.418.012.000 900.419.012.000414/424.064.087.116 900.416.016.000 900.417.016.000 900.418.016.000 900.419.016.000

Ø A min. – Ø A max. 10°

Insert holders 70° for twin cutter head 424

• Further insert holders upon request. Insert holders will only be supplied in matched pairs.


424.020.024.006 404.020.024.035 0.925 1.210 CC . .06 02 . .424.025.031.006 404.025.031.040 1.161 1.579 CC . .06 02 . .424.032.040.009 404.032.040.047 1.555 1.988 CC . .09 T3 . .424.039.051.009 404.039.051.057 1.949 2.618 CC . .09 T3 . .424.050.067.012 404.050.067.080 2.579 3.445 CC . .12 04 . .424.050.067.112 404.050.067.080 2.579 3.445 CN . .12 04 . .424.064.087.012 404.064.087.100 3.405 4.547 CC . .12 04 . .424.064.087.116 404.064.087.100 3.405 4.547 CN . .16 06 . . Ø A min. – Ø A max.

20°

10°

28

434 Synchronised Insert holders 90° for twin cutter heads

• Further insert holders please see page 27.• Synchronised insert holders will only be supplied in matched pairs.


434.020.024.006 404.020.024.036 0.925 1.210 CC . . 06 02 . .434.025.031.006 404.025.031.040 1.161 1.579 CC . . 06 02 . .434.032.040.009 404.032.040.047 1.555 1.988 CC . . 09 T3 . .434.039.051.009 404.039.051.057 1.949 2.618 CC . . 09 T3 . .434.050.067.012 404.050.067.080 2.579 3.445 CC . . 12 04 . .434.064.087.012 404.064.087.100 3.405 4.547 CC . . 12 04 . .

Ø A min. – Ø A max. 10°

436 Insert holders 90° axial 0.016’’ staggered

• Spare parts see page 27.


436.020.024.006 404.020.024.035 0.925 1.210 CC . . 06 02 . .436.025.031.006 404.025.031.040 1.161 1.579 CC . . 06 02 . .436.032.040.009 404.032.040.047 1.555 1.988 CC . . 09 T3 . .436.039.051.009 404.039.051.057 1.949 2.618 CC . . 09 T3 . .436.050.067.012 404.050.067.080 2.579 3.445 CC . . 12 04 . .436.064.087.012 404.064.087.100 3.405 4.547 CC . . 12 04 . .

Spare parts: Synchro-insert holders 434

For insert holder Order number Order number Size Order number Dimension

Adjustment screw Torx driver Torx screw434.020.024.006 900.434.040.018 900.254.007.000 T7 900.254.025.006 M2.5x 6434.025.031.006 900.434.040.023 900.254.007.000 T7 900.254.025.006 M2.5x 6434.032.040.009 900.434.040.030 900.254.009.000 T15 900.254.040.009 M 4x 9434.039.051.009 900.434.060.040 900.254.009.000 T15 900.254.040.009 M 4x 9434.050.067.012 900.434.060.052 900.254.012.000 T20 900.254.050.010 M 5x10434.064.087.012 900.434.060.068 900.254.012.000 T20 900.254.050.010 M 5x10

0.01

6

A min. - A max.

Divided cut with staggered insert holder

+

–

29

Twin cutter boring head for Ø 3.386 to Ø 15.827 444


444.064.086.112 ST6 2.520 1.417 3.150 4.410 3.386 15.827

• The bore diameters from A min. – A max. is achievable with the insert holders,type 454.

• Insert holders must be ordered separately. See below.

• The bore diameters from A min. – A max. is achievable with the twin cutter boringhead, type 444.

Order number Ø A min. Ø A max. Insert type

454.086.138.009 3.386 5.433 CC . . 09 T3 . .454.086.138.012 3.386 5.433 CC . . 12 04 . .454.136.220.009 5.354 8.661 CC . . 09 T3 . .454.136.220.012 5.354 8.661 CC . . 12 04 . .454.188.302.009 7.401 11.890 CC . . 09 T3 . .454.242.402.009 9.527 15.827 CC . . 09 T3 . .

Insert holder pairs, incl. Clamp plate for Twin cutter boring head 454

Ø Ø

Ø Ø

Spare parts: Insert holder 454

For insert holder Order number Order number Size Order number Dimension

Clamp plate Torx driver Torx screw454.086.138.009 900.345.010.086 900.254.009.000 T15 900.254.040.009 M4 x 9454.086.138.012 900.345.010.086 900.254.012.000 T20 900.254.050.010 M5 x 10454.136.220.009 900.345.010.136 900.254.009.000 T15 900.254.040.009 M4 x 9454.136.220.012 900.345.010.136 900.254.012.000 T20 900.254.050.010 M5 x 10454.188.302.009 900.345.010.136 900.254.009.000 T15 900.254.040.009 M4 x 9454.242.402.009 900.345.010.136 900.254.009.000 T15 900.254.040.009 M4 x 9

Spare parts: Twin cutter boring head 444

For Twin cutter heads Order number Order number Dimension

Drive lug Fitting screw444.064.086.112 900.102.064.000 900.344.008.044 M8 x 45

30

Tool holders and adaptors 514–554

For adapter Order number Dimension Order number Dimension Order number Dimension

Drive lug Screw Screw514–554 900.514.016.016 16 x 16 900.515.006.015 M6 x 16 900.516.012.025 M12 x 25

504 Tool Holder with integral bridge adapter, ANSI B5.50 CAT

Order number CAT D2 A

504.340.130.069 40 5.118 2.720504.350.130.069 50 5.118 2.720

D2

A

514 Tool Holder with integral bridge adapter, DIN 69871 A

Order number ISO D2 A

514.440.130.069 40 5.118 2.720514.450.130.069 50 5.118 2.720

534 Tool Holder with integral bridge adapter, BT MAS 403

Order number BT D2 A

534.540.130.077 40 5.118 3.031534.550.130.088 50 5.118 3.464

544 Tool Holder with integral bridge adapter, HSK DIN 69893

Order number HKS D2 A

544.806.130.075 63 130 75544.810.130.075 100 130 75

31

Spare parts: Extension bridges with safety catch 560

For part number Order number

Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5560.130.xxx.0xx 900.560.016.030 900.560.030.044 900.560.010.010 900.560.012.010 900.560.008.028

For part number Order number

Pos. 6 Pos. 7 Pos. 8 Pos. 9 Pos. 10

560.130.130.030 900.560.013.006 900.560.070.006 900.560.010.012 900.560.009.005 900.560.005.012560.130.180.030 900.560.013.006 900.560.070.006 900.560.010.020 900.560.012.005 900.560.005.012560.130.580.050 900.560.013.006 900.560.070.006 900.560.010.020 900.560.012.005 900.560.005.012

Bridge adapter 554

Order number ST D d1 D2 A

554.064.130.055 ST6 2.520 1.417 5.188 2.165

• Spare parts see page 30.

Extension bridges with safety catch 560

Order number D2 L Boring range Ø

560.130.130.030 5.118 1.181 5.905 – 8.071560.130.180.030 7.087 1.181 7.874 – 10.040560.130.230.035 9.055 1.378 9.842 – 12.008560.130.280.035 11.024 1.378 11.811 – 13.976560.130.330.040 12.992 1.575 13.780 – 15.945560.130.380.040 14.961 1.575 15.748 – 17.913560.130.430.040 16.929 1.575 17.716 – 19.882560.130.480.040 19.409 1.575 19.685 – 21.850560.130.530.050 20.866 1.968 21.653 – 23.819560.130.580.050 22.835 1.968 23.622 – 25.787

Cooling set

Order number 900.500.028.015

• The set includes two cooling nozzles to set up one on each side of the bridge.• The cooling set can be fitted on integral bridges and bridge adapters.• The nozzle has a M5 thread to fit a tube.

d1

D

D2

A

32

570 Insert holders 90°

Order number for ISO type inserts

570.070.009.075 CC . . 09 T3 . .570.070.012.075 CN . . 12 04 . .570.070.019.075 CN . . 19 06 . .

• Further insert holders upon request.• Insert holders will only be supplied in matched pairs.

The stop pins on the extension bridge must be removed.

For oversize bores

2.559

2.953

2.95

3

Extension bridge Pin diameter560.130.180.030 Ø 0.394 – Ø 2.559560.130.230.030 Ø 2.362 – Ø 4.527560.130.280.035 Ø 4.331 – Ø 6.496560.130.330.045 Ø 6.299 – Ø 8.464560.130.380.040 Ø 8.268 – Ø 10.433560.130.430.040 Ø 10.236 – Ø 12.401560.130.480.040 Ø 12.205 – Ø 14.370560.130.530.050 Ø 14.173 – Ø 16.338560.130.580.050 Ø 16.142 – Ø 18.307

Further applications:

Outside diameter turning

2.95

32.

953

Extension bridge D2(inside)

Extension bridge D2

Coupling 560.000.040.066

Bore diameter min. = VK D2 internal + (2 x VK D2 external) – 2.677Bore diameter max. = VK D2 internal + (2 x VK D2 external) – 0.512

(VK D2 outside)

Spare parts: Insert holders 570


Torx driver Torx screw Hollow pin Tip pad570.070.009.075 900.254.009.000 900.254.040.009 – –570.070.012.075 – – 900.416.012.000 900.417.012.000570.070.019.075 – – 900.416.019.000 900.417.019.000


Lever Lever screw Adjustment screw570.070.009.075 – – 900.570.008.035570.070.012.075 900.418.012.000 900.419.012.000 900.570.008.035570.070.019.075 900.418.019.000 900.419.019.000 900.570.008.035

33

2.953

2.95

3

3.11

02.559

2.559

2.95

3

2.953 – 3.110

2.559

2.83

5

Insert holders 70° 580

Order number for ISO type inserts

580.070.019.075 CN . . 19 06 . .

• Further insert holders upon request.• Insert holders will only be supplied in matched pairs.

Counterweight 594

Order number

594.070.065.072

• For balanced fine boring with fine boring head type 590.

Fine boring head 590

Order number for insert holders

590.070.030.075 314.030.067.006314.030.067.009

• Insert holder must be ordered separately, see page 23.• The diametrical adjustment is accomplished backlash free by a precision ground


Spare parts: Insert holders, Fine Boring head and Counterweight 580–594

For part number Order number Order number Order number Order number

Hollow pin Tip pad Lever Lever screw580.070.019.075 900.416.019.000 900.417.019.000 900.418.019.000 900.419.019.000590.070.030.075 – – – –594.070.065.072 – – – –

For part number Order number Order number Order number Order number

Adjustment screw Clamping screw Holding screw580.070.019.075 900.570.008.035 – – –590.070.030.075 900.570.008.035 900.590.010.020 900.314.010.016 –594.070.065.072 900.570.008.035 – – –

34

ØØ


max

. dep

th fo

r bor

e ba

r in

side

hea

d 3.

425'

'

780 Fine boring set Ø 0.384 – 1.579’’upgradeable to Ø 3.468


780.064.010.040 ST6 2.520 1.417 2.165 1.772 0.384 1.579

1 Case1 Fine boring head 204.064.025.0451 Boring bar Ø 0.384 – 0.594 254.010.006.0751 Boring bar Ø 0.541 – 0.752 254.014.006.0851 Boring bar Ø 0.699 – 0.909 254.018.006.1001 Boring bar Ø 0.856 – 1.067 254.022.009.1101 Boring bar Ø 0.974 – 1.185 254.025.009.1151 Boring bar Ø 1.093 – 1.303 254.028.009.1151 Boring bar Ø 1.250 – 1.461 254.032.009.1151 Boring bar Ø 1.368 – 1.579 254.035.009.115

10 Inserts 800.600.200.06410 Inserts 800.600.200.0941 Allen wrench SW 52 «Torx» wrenches T7/T15

1 Set consists of:

• Master shanks type 104 to 144 for fine boring head on pages 5 to 7.• Upgradeable up to Ø 88.1 with boring bars type 254.• Balancing rings type 216 to balance the fine boring heads on page 13.

ØA max.ØA min.

Fine adjustment0 – max. 0.106"

D

Dept

h fo

r bor

e ba

r in

side

head

3.1

50"

LA

CAT 40

785 Monobloc fine boring set Ø 0.384 – 1.185’’upgradeable to Ø 3.468

ANSI B5.50 CAT

Order number Ø A min. Ø A max. D A L

785.410.010.030 0.384 1.185 2.165 3.543 2.756

1 Case1 Fine boring head 208.340.055.0901 Boring bar Ø 0.384 – 0.594 254.010.006.0751 Boring bar Ø 0.581 – 0.791 254.015.006.0901 Boring bar Ø 0.778 – 0.988 254.020.006.1051 Boring bar Ø 0.974 – 1.185 254.025.006.1151 Allen wrench SW 51 «Torx» wrench T7

1 Set consists of:De

pth

for b

ore

bar

insi

de h

ead

3.15

0''


ISO 40DIN 69871 AD SK40


785.415.010.030 0.384 1.185 2.165 3.543 2.756


1 Set consists of:

35

MAS BT 40


785.412.010.030 0.384 1.185 2.165 3.543 2.480


1 Set consists of:

DIN 69893 HSK A63


785.063.010.030 9.75 30.1 55 95 69


Ausdrehset, bestehend aus: 1 Set consists of:

Dept

h fo

r bor

e ba

r in

side

hea

d 3.

150'

'


Dept

h fo

r bor

e ba

r in

side

hea

d 2.

756'

'


Fine boring set Ø 3.386 – 11.890’’ 790upgradeable to Ø 15.827


790.064.086.302 ST6 2.520 1.417 3.150 4.410 3.386 11.890

1 Case1 Fine boring head 344.064.086.1121 Insert holder with clamp plate and support block 354.086.138.0091 Insert holder with clamp plate and support block 354.136.220.0091 Insert holder 354.188.302.009

10 Inserts 800.600.200.0941 Allen wrench SW 51 «Torx» wrench T15

1 Set consists of:

• Master shanks type 104 to 144 for fine boring head on pages 5 to 7.• Upgradeable to Ø 15.827 with one insert holder type 354 on page 25.

36

Order number Insert Cutting Technical information Material V fMat. ft /min in /rev

800.600.050.022 WCMT 020102 CTU Titan Carbonitride (Cermet) for light bore Steel 160–980 0.0016

machining with high cutting speed and regular Cast Iron 160–980 to

cutting depth. Light metals to 2620 0.0039

800.600.060.022 WCGT 020102 HUP Uncoated Carbide insert, ground all around Steel 160–820 0.0016

with large rake angle for fine bore cutting. Stainless steel 100–650 to

The insert is particularly good for small cutting Cast iron 160–980 0.0039

depth in deep bores. Light metals to 2620

800.600.070.022 WCGT 020104 SFH Repeat coated extremely fine grain carbide Hardened to 190 0.0016

insert for machining of hard and hardened steels to

steels up to 62 HRc. Very suitable for fine 0.0047

boring of precision bores in hardened steel

as an alternative to Jig-grinding.

800.600.200.062 CCMT 060202 CTU Titanium carbon nitride (Cermet) for finishing Steel 160–980 0.0031

800.600.200.064 CCMT 060204 with low to high cutting speeds with regular Stainless steel 100–820 to

800.600.200.092 CCMT 09T302 cutting depth. Also for light roughing. High Cast iron 160–980 0.0059

800.600.200.094 CCMT 09T304 resistance to wear and tip deformation. Light metals to 2620

800.600.200.098 CCMT 09T308 Suitable for fine boring with normal cutting Bronze etc. to 1640

800.600.201.128 CCMT 120408 depths from 0.0098’’ in bored diameter.

800.600.240.062 CCMT 060202 CTB Repeat coated Cermet insert for finishing with Steel 160–1310 0.0031

800.600.240.064 CCMT 060204 middle to high cutting speeds with regular Stainless steel 100–650 to

800.600.240.092 CCMT 09T302 cutting depth. Can also be applied for light Cast iron 160–980 0.0059

800.600.240.094 CCMT 09T304 roughing Light metals to 2620

Bronze etc. to 1640

800.600.300.062 CCGT 060202L CTG All ground, Cermet insert with highly positive Steel 160–980 0.0024

800.600.300.064 CCGT 060204L rake angle for all fine bore machining. Very Stainless steel 100–820 to

800.600.300.092 CCGT 09T302L suitable for deep bores with small cutting Cast iron 160–820 0.0047

800.600.300.094 CCGT 09T304L depth. Low cutting and pressing forces due to Light metals to 2620

large rake angle. Bronze etc. to 1640

Roughing Finishing Roughing and finishing

Guidelines for the use of inserts 800

37

800 Guidelines for the use of inserts

Order number Insert Cutting Technical information Material V fMat. ft /min in /rev

800.600.400.064 CCMT 060204 HBH Repeat coated carbide insert with high Steel 60–920 0.0039

800.600.400.094 CCMT 09T304 wear and plastic deformation resistance. Stainless steel 100–820 to

800.600.400.098 CCMT 09T308 Generally used for machining of ferrous Spherulitic / 160–820 0.0157

800.600.401.128 CCMT 1204.08 steels with middle to high cutting speeds. Spheroidal 160–590

800.600.400.128 CNMG 120408 graphite-cast iron to 2620

800.600.400.168 CNMG 160608 Cast iron to 1640

800.600.400.169 CNMG 160612 Light metals

800.600.400.198 CNMG 190612 Bronze etc.

800.600.400.199 CNMG 190616

800.600.500.128 CNMM 120408 HBZ Repeat coated carbide insert, very tough Steel 160–980

800.600.500.168 CNMM 160608 with high stability cutting edge. Stainless steel 100–820 0.0039

800.600.500.169 CNMM 160612 Suitable for machining of ferrous steels also Spherulitic / 160–980 to

800.600.500.198 CNMM 190612 with interrupted cut due to its positive Spheroidal 160–650 0.0236

800.600.500.199 CNMM 190616 cutting geometry. Graphite-cast iron to 2620

Cast iron to 1640

Light metals

Bronze etc.

800.600.600.064 CCFT 060204L HSS Repeat coated High Speed Steel insert Steel 30–260 0.0008

800.600.600.094 CCFT 09T304L (HSS), very tough. Allows machining with Stainless steel 30–130 to

minimum cutting effort and therefor using Cast iron 30–260 0.0059

less energy. Suitable for most materials, Light metals to 2620

including the ‹exotic› steels. Bronze etc. to 650

800.600.700.064 CCGW 060204 CBN Cubic boron nitride insert for machining Hardened steel 160–980 0.0031

800.600.700.094 CCGW 09T304 of hard and toughened materials between Hardened cast iron 100–2620 to

45 and 65 HRc. Cast iron 160–980 0.0059

800.600.720.064 CCGW 060204 PKD Polycrystalline diamond for the machining Light metals 1640–7380 0.0020

800.600.720.094 CCGW 09T304 of materials with no iron content. The insert Plastics to 7870 to

allows very high cutting speeds. 0.0079

800.600.800.064 CCGT 060204L SFH Repeat coated extremely fine grain carbide Hardened to 190 0.0016

800.600.800.094 CCGT 09T304L insert for machining of hard and hardened steels to

steels up to 62 HRc. Very suitable for fine 0.0047

boring of precision bores in hardened steel as

an alternative to Jig-grinding.

Roughing Finishing Roughing and finishing

38

This tooling system is manufactured to tight tolerances andaccordingly checked with modern inspection equipment.

The quality and reliability of this tool system is guaranteedthanks to a modern quality assurance program.This quality assurance and its accompanying statisticalcontrol process conform to the ISO 9001 guidelines.

All components of the tool systems undergo a 100%tolerance control. All measuring equipment in theworkshop as well as the inspection room confirm to the ISO 9001 control guidelines.

Reg.-Nr. 80281

Fabrication and Quality Control

39

Notes

4-05

E

Swiss Tools, USAPremier Tooling Systems3111 Tri-Park Dr.Grand Blanc, MI 48439Phone 810-603-2117Fax 810-603-2579www.ptspremier.com

Taper DIN 69871, - Performance Tooling Solutions Taper DIN 69871, Taper MAS BT, HSK A DIN 69893 etc....

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Transcript of Taper DIN 69871, - Performance Tooling Solutions Taper DIN 69871, Taper MAS BT, HSK A DIN 69893 etc....