Take the Profitable Path to Olefins using UOP · PDF fileTremendous Opportunities in Light...
Transcript of Take the Profitable Path to Olefins using UOP · PDF fileTremendous Opportunities in Light...
UOP 7267-0 2016 UOP LLC. A Honeywell Company All rights reserved.
Take the Profitable Path to Olefins using UOP Technologies
Mike Banach Sr. Business Leader, Olefins &
Detergents
Egypt Downstream Summit & Exhibition Cairo, Egypt
15-16 February 2016
Pathways to Maximize Profitability
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UOP 7267-1
Feedstocks Processes Products
Propane Butane
Propylene
Isobutylene UOP OleflexTM
Process
Methane Coal
Ethylene
Propylene
UOP Advanced MTO Process
Tremendous Opportunities in Light Olefins
Population growth continues to drive demand for products
derived from light olefins
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0
50
100
150
200
250
300
350
2000 2005 2010 2015 2020
Millio
n M
TA
Light Olefin Demand
Propylene
Ethylene
World demand for ethylene and propylene growing (about 4%/yr)
More than 50 MMTA of additional capacity will be needed by 2020
Driven primarily by growing middle class in developing regions
Source: IHS Chemical
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Refinery Shifts Balance Away from Light Olefins
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Refinery Objective
By Products
Refinery economics favor diesel production over gasoline
Less severe catalytic cracking, more mild hydrocracking produce less gasoline and less light byproducts
Diesel Ethylene
Propylene
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Shift towards heavier diesel reduces byproduct light olefins
Cracker Feed Slate Swings Past Propylene
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Ethane
E/P Mix
LPG
Light Naphtha
FBR
Naphtha
Gas Oil
Ethylene
Propylene
Butadiene
Other C4 By-products
Pygas
Cracker Feeds Cracker Products
Steam Cracker
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Shift to lower cost, lighter feeds results in decrease in
propylene and heavier olefins, including butadiene
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Tremendous Opportunities in Light Olefins
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80
130
180
230
280
2000 2005 2010 2015 2020
Millio
n M
TA
Light Olefin Supply
Propylene - Other
Ethylene - Other
Propylene - Refinery
Propylene - Steam Cracking
Ethylene - Steam Cracking
Growing share from other sources other than steam cracking and refineries
Propylene gap continuing to grow
Options for on-purpose olefin production include MTO, OCP, and Oleflex
Source: IHS Chemical
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UOP technologies to meet your light olefin market demands
Pathways to Maximize Profitability
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Feedstocks Processes Products
Propane Butane
Propylene
Isobutylene UOP OleflexTM
Process
Methane Coal
Ethylene
Propylene
UOP Advanced MTO Process
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MTO: Value Chain from Gas or Coal
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Coal to Olefins (CTO)
Ethylene & Propylene
Synthesis Gas
Production
Methanol Synthesis
Coal
Gas to Olefins (GTO)
Natural Gas
MTO
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MTO Connects Natural Gas and Coal to the Largest Commodity
Petrochemicals Ethylene and Propylene
UOP Advanced MTO Technology
All processes licensed by UOP
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Highest Olefin Yield
High P/E Flexibility
Maximum Single Train Capacity
Opportunity to Produce Butadiene
Regen Gas
Air
Methanol
Water
Ethylene
C4+
Propylene
By-product
MTO Process Integrated with Olefin Cracking Process (OCP)
Sep Section
OCP
MTO Light
Olefin
Recovery
n-Butenes (optional)
TPC/UOP OXO-D Process
Butadiene (optional)
DME Recovery
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Yield Benefits from OCP Integration
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0
10
20
30
40
50
60
70
80
90
100
Naphtha MTP MTO Advanced
MTO
Carb
on
Yie
ld %
Other high value products
Ethylene
Propylene
70
80
90
100
1.0 1.2 1.4 1.6 1.8 2.0
Lig
ht
Ole
fin
Ca
rbo
n Y
ield
s,
Wt-
%Propylene/Ethylene (P/E) Product Ratio, Wt.
2.6 tons of Methanol consumed per ton of light olefin produced
A little more ethylene, a lot more propylene, and a lot less C4
+ by-product OCP integration increases light olefin yields by >15%
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Commercialization Status
Strong global interest continues
Onstream unit operating successes
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# Owner Location Scope Status
1 Wison (Nanjing) Clean
Energy Company, Ltd.
Nanjing, Jiangsu
MTO / OCP
Onstream2013
2 Jiutai Energy (Zhungeer)
Company, Ltd.
Ordos, Inner Mongolia
MTO SU 2017
3 Shandong Yangmei Hengtong Chemicals
Company, Ltd.
Linyi, Shandong
MTO / OCP
Onstream June 2015
4 Jiangsu-Sailboat Lianyungang,
Jiangsu MTO / OCP
SU 2016
5 Shandong Better Energy Dongying, Shandong
MTO / OCP
SU 2017
6 Undisclosed China MTO / OCP
Awarded
7 Undisclosed China MTO / OCP
Awarded
8 LUXI Chemical Group Co. Ltd. Liaocheng, Shandong
MTO / OCP
Design
The following projects in China have selected the UOP/INOVYN MTO Process:
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Pathways to Maximize Profitability
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Feedstocks Processes Products
Propane Butane
Propylene
Isobutylene UOP OleflexTM
Process
Methane Coal
Ethylene
Propylene
UOP Advanced MTO Process
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LPG to High Value Olefins with Oleflex Process
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Propane
Isobutane
Propylene
Contained Isobutylene
Feedstocks Products Uses
Gasoline Blending Components
MTBE
Iso-Octane
ETBE
Synthetic Rubbers & Acrylics
Propane
Isobutane +
Propylene
+ Contained Isobutylene
Dedicated and Mixed Unit Applications
H2
UOP Oleflex Process
High performance plastic
Fiber
Packaging
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C3 Oleflex Complex
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Oleflex Unit
C3 LPG
C4+
Byproduct H2
C2-
Propylene
SHP
P-P Splitter
Deethanizer
Depropanizer
UOP Oleflex Process used in 16 of the 23 operating PDH Units operating in the world today
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Leverage UOP CCR Experience in PDH/BDH
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Heater Cells
Net Hydrogen
To Frac Section
Dryer
Cold Box
Fresh & Recycle
Feed
H2 Recycle
CCR
Rx Effluent Compressor
Regeneration Section
Reactor Section
Product Recovery Section
Catalyst Flow
C3 Oleflex Unit = 4 Rxs C4 Oleflex Unit = 3 Rxs
C3/C4 Oleflex Unit = 3 Rxs
Positive Pressure / Pt Catalyst
Lower Energy Usage
Fewest & Smallest Reactors
Catalyst Change-Out without Shutdown
>250 UOP CCRs in Operation Today
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UOP Leads the Way in Dehydrogenation
Chosen EVERY engagement 2015 4 PDH and 1 BDH
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Why Customers Choose UOP Oleflex - I
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Lowest Overall Cost of Production:
Low feed consumption design available
Why Customers Choose UOP Oleflex - II
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High Reliability / On-Stream Availability
Constant process conditions
CCR technology well proven across the industry
Smallest Environmental Footprint:
Lowest energy leads to lowest CO2
Low NOx & VOC emissions
Non-toxic catalyst system
The safest & most environmentally technology
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Take the Profitable Path with UOP Technologies
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Fundamentals remain strong for on-purpose olefin investments
Traditional sources will not meet demand
Cost-advantaged feedstocks
Now is the right time to invest in on-purpose technologies
UOPs Advanced MTO Process Highest Olefin Yields with Flexible P:E Ratio
Leverage cost advantaged coal or gas to produce high value light olefins
UOPs Oleflex Dehydrogenation Technology:
Lowest Capital Cost & Energy Usage results in
Lowest Operating Cost (CCOP) and
Highest Return on Investment (ROI)
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Q u e s t i o n a n d A n s w e r
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