Tagging and Lockout Procedure

7/27/2019 Tagging and Lockout Procedure

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Isolation Procedure:Lockout, Tag and Testing Procedure for Electrical & Non-electrical Systems

No.

Instruction PositionResponsible

1 General Safety Requirements

ATraining/instruction: Ensure all employees have received allrequired training as required by (company) H&S Program

Field Supervisor

BPPE requirements: Ensure all employees have all necessaryPPE as required, including individually keyed locks and tags

Field Supervisor

2 Safety Planning / Hazard Assessment

A

Identify isolation requirements: The supervisor or a qualifieddesignate (authorized journeyman) must assess the workarea to determine what equipment is being worked on,and/or what nearby equipment may pose a hazard andneeds to be isolated/locked and tagged out of service.

This includes reviewing drawings of the entire system to bede-energized/de-activated to determine what must beisolated and confirming these requirements with client.

Physical inspection of the system must also be performed:to ensure the isolation points identified are adequate; toverify isolation points; ensure drawings are accurate and;ensure all isolation components are in acceptable condition.

Field Supervisor/ QualifiedDesignate

B

Maintain isolation log/records: A formal isolation log/recordmust be maintained for all equipment/systems that requiremultiple isolations (3 or more)

This log must identify the equipment/system being isolated,the date of isolation, the date the isolation was removed, thelock number, the name of the person who performed theisolation, contact information (phone number) and the nameof the supervisor.



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3 Lockout / Tag

All apparatus capable of being electrically, pneumatically,hydraulically, gravity or otherwise activated must be de-energized or de-activated by physically disconnecting,

establishing barriers and otherwise rendering the apparatusinoperable.

A lock and tag is used for making certain that the equipmentis isolated and cannot be energized by clearly identifyingthat the system has been isolated for the purpose ofprotecting personal safety and physically securing theisolation.

Switches, power sources, controls, valves, interlocks,pneumatics, hydraulics, computer controlled sources,

robotics etc. must be appropriately locked and taggedpersonally by each worker involved in the operation.

A.

Lock out: After all isolation points have been identified andthe system has been isolated/de-energized by thesupervisor (or designate), each worker who may be requiredto work on the equipment/system must be protected byplacing an individually keyed safety lock (as supplied) on theisolation device. The key for the lock must be kept on theirperson while the lock is in place.

Field Supervisor/ QualifiedDesignate &Employeesinvolved in task

B

Tag: Each worker must attach to the lock a durable tag(provided) containing the information required including:name of the tag owner, date the tag was applied, and thesystem that has been isolated / work activities.

A tag used to identify the purpose of the lock and mustclearly identify that the system is not to beenergized/operated or that any guards, locks, temporaryground cables , chains, tags and other safeguards are not tobe removed until work is complete


C

Additional lockout / tag requirements: Grounding: All electrical systems that may be subject

to induction must be temporarily grounded usingapproved grounding components

Depressurizing: All piping, hydraulic and pneumaticsystems must be isolated, depressurized and testedbefore work



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4 Testing / Verifying The Isolation

The system must be adequately tested to ensure it has beenisolated. This may include physical verification of theisolation.

A

Testing Operational Systems:Whenever possible all isolation/de-energizations should beperformed by first directly observing the operation of theequipment or system to ensure that the isolation is adequate(properly functioning).


B

Testing Non-operational Systems:In many instances it is not possible to directly observe orverify the isolation based on the operability of the equipmentor system (if it is inoperable because of equipment/systemfailure or prior isolation such as plant shut down.. In this

case additional measures to physically verify isolation mustbe taken. This may include disconnecting and physicallyverifying that all leads are disconnected, testing with apotential indicator, taking additional measures to lock out thesystem by isolating the primary energy source orestablishing secondary barriers.

Field Supervisor/ Qualified

Designate &Employeesinvolved in task

C

Testing Electrical Systems:Electrical equipment must be tested with a CSA certifiedpotential test indicator to ensure that all components are de-energized and de-activated, including interlocking or

dependent systems that could feed into the system beingisolated. Test voltage phase to phase and phase to ground.Test the start up to ensure that the equipment is off.

Workers testing electrical systems must: Remove all watches, rings, neck chains or other

conducting jewelry Wear electric shock resistant footwear Wear safety glasses with UV protection


5 Authorization To Proceed/ Verification Of Completion

Prior to the commencement of work the supervisor orqualified designate must verify the isolation points with allworkers involved in the task by reviewing the isolationlog/record and ensuring all necessary locks/tags have beensupplied and/or applied.Upon completion of the work the supervisor or qualifieddesignate must verify that the isolation has been removed.



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6 Lock / Tag Removal

A

Removal of locks/tags: After the assigned work is completedand the equipment is to be energized, the supervisor orqualified designate must be notified to receive authorizationprior to removal of any locks or other lockout devices from

equipment or machinery. The supervisor or designate mustverify that the work is complete all isolations have beenremoved and the equipment is free to safely operate prior toremoving the lock and tag.

Field Supervisor/ Qualified

Designate &Employeesinvolved in task

B

Multiple work groups: Where multiple workers may beworking on the equipment or system, the supervisor mustmake all workers aware in advance when (company) willremove its isolation. All work must be stopped while isolationis being removed.Double shifts: Workers leaving the site must remove theirlocks and the workers coming on shift must immediatelyreplace them with their own locks.


7 Safety Zone

Where nearby equipment may pose a hazard however isntin the immediate work area and cannot be locked out orotherwise de-energized, a safety zone must beestablished. This zone must provide a warning perimeter orphysical barrier preventing accidental contact with nearbyequipment or utilities.


8 Safety Inspections

On a daily basis all employees and supervisors mustinformally verify that the isolation is adequate by checkingthe locks/tags and testing the isolation. At a minimum, thisinspection is performed prior to commencing work each day.

Where isolation is applied (company) supervision andmanagement is responsible for formally ensuring that allemployees are following the applicable isolation safetyrequirements.

Management /FieldSuupervisor

Tagging and Lockout Procedure

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