Table of Contents - Wilson...

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Order Minimum order is $50.00

Credit requirements All orders are subject to approval by our Credit Department. If you are a new account, complete a current credit application form that we will provide. A credit limit will be imposed on new accounts until credit has been established.

Payment terms Terms are net 30 days. Catalog prices are subject to change without notice.

Freight Orders are shipped F.O.B. from our manufacturing facility.

Order CanCellatiOn In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material.

returned material A 25% handling/restocking fee will be applied to all standard products returned for credit. A return authorization form and shipping instructions must be obtained in advance before an item can be returned. No returns are accepted after 3 months.

Claims All claims or product shortages must be made within 30 days of the invoice date.

Terms and Conditions

YEARS OF INDUSTRY EXPERIENCE. NOW AVAILABLE GLOBALLY.

Wilson Tool Canada Conventional Press Brake tooling is engineered to meet the needs of Sheet Metal Fabricators around the world. We have the ability to manufacture high quality Standard or Special Forming tools in one-piece lengths of up to 20 feet or the same tool in sections of any desirable length. Our manufacturing processes allow us to produce Conventional Tooling, Standard and Specials at much closer tolerance than the industry standard. We also have capabilities to manufacture single-piece tooling in lengths of up to 13 feet with hardness and finishes similar to what you will find with sectionalized precision tooling. In addition, Wilson Tool Canada Conventional style Press Brake tooling is available in a variety of styles and is available for the vast majority of Press Brakes on the market today. If we do not offer a solution that works for you in our standard tooling line, our design experts will work with you to engineer a solution to meet your needs. Manufactured at our facility in Toronto, our Wilson Tool Canada press brake products incorporate years of industry experience and are now available through the global sales and distribution network of the worlds leading independent tooling supplier Wilson Tool.

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Table of Contents

Standard Tongues Available . . . . . . . . . . . . . . . . . . . . . . 4Typical Press Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . 4Press Brake Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588 Block Punches and 89 Dies . . . . . . . . . . . . . . . . . 685 Block Punches Dies . . . . . . . . . . . . . . . . . . . . . . . . 788 / 85 Sash and Gooseneck Punches. . . . . . . . . . . . 830 Acute Punches and Dies . . . . . . . . . . . . . . . . . . . . 9Offset and Flattening Dies . . . . . . . . . . . . . . . . . . . . . . 104 Way Dies and Adapters . . . . . . . . . . . . . . . . . . . . . . 11Hemming Dies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Radius Punches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Punch Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Deflection Compensating Systems . . . . . . . . . . . . . . . . 14Custom Hemming . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16V-Rib / Strengthening Rib . . . . . . . . . . . . . . . . . . . . . . 16General Applications . . . . . . . . . . . . . . . . . . . . . . . . . 17Forming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Special Shape Punches / Holders . . . . . . . . . . . . . . . . 20Wiping and Rotary Bending . . . . . . . . . . . . . . . . . . . . 20Reference Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Multiple Bend Allowances / Tonnage Estimates . . . . . . . 23

wilsontool.com is your

online source for the latest

news and information from

Wilson Tool. Available in

seven languages,

wilsontool.com is a great

resource for all of our

customers around the globe.

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sTandard Tongues available

TYPiCal Press seTuP

AMERICAN SAFETY EUROPEAN WTAMERICAN STANDARD(NO SAFETY HOOK)

OPEN HEIGHT

RISER BLOCK

PRESS BED

RAM

0.5000.219

0.531

0.625

0.500

0.625 0.75030

137

.787[20]

*Scribe line indicates the front of the tool.

Tip modifications are available in all styles and sizes.

No charge for Tip Radius changes up to .250 and angle changes.

PunCH ModiFiCaTions

die ModiFiCaTions

Angles can be modified to 80 at no charge.

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Press braKe dies

CONVENTIONAL PRESS BRAKE DIES

Wilson Tool Canada Conventional Press Brake Dies are quality, heat treated alloy Brake Die steel that is through hardened and heat treated at approximately 285300 Brinell (30-Rockwell "C"). Wilson Tool Canada Conventional Dies do not have to be annealed before machining or re-hardened afterward. A hooked retainer Tongue is available on special order when multiple Die sections are required.

AIR BENDING

Air Bending dies are made at a more acute angle than the angle to be formed. The only contact is between the Dies and material occurring at the tip of the Upper Punch and the inside edges of the Lower Die. The material is formed rather than "coined" or "bottomed".

Most Wilson Tool Canada air bending Dies are made with an included angle of 85; when forming 90 Flanges in mild steel, the material's natural springback achieves the 90 angle. To form angles greater than the Die's included angle, the Ram is adjusted for less Die penetration.

BOTTOMING / COINING

Bottoming is used when high accuracy and sharp corners are needed. This process requires three to five times the pressure used in air bending. Since more tonnage is needed, Bottoming Dies are seldom used on steel heavier than 12 gauge.

Wilson Tool Canada Bottoming Dies have an included angle of 90, and Lower Die capacities are based on eight times the material thickness. For tighter radii and less springback, the Die opening is five times the material thickness.

UPGRADE

Upgrade your conventional tooling with the Plane Ground option to bridge the gap between conventional tooling and precision tooling. Plane Ground tooling will save you time in setups due to consistent centerlines. The improved surface finishes will reduce sheet marking.

Bending thicker material? Our induction hardened option will provide longer tool life and is recommended when bending thicker materials. Call our sales desk for more details.

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88 bloCK PunCHes and 89 dies

88

1

#13.7 TYPICAL

1/32R

EH #1

1

5.1TYPICAL

1/32R

88

1

1A

5/8

881/64R

EH #1A

1

1/64R

88

11/4

#3-11/4

881/16R

EH #3-11/4

11/4

1/16R

88

EXH #1

1

7.1TYPICAL

881/32R

EXH #1A

1

881/64R

EXH #3-11/4

11/4

881/16R

#4-11/4

11/4

2

2.2

89

#2-1/2

1/2

1

89

#2-3/8

3/8

1

89

#2-7/8

7/8

11/2

89

1.7

89

#2-1/4

1/4

1.7

1

#2-3/4

3/4

11/2

89

#4-1

1

11/2

89

#2-5/8

11/2

89

5/8

1.7

#4-11/8

11/8

11/2

89

1.7

1/32 1/32 1/16

1/16 1/16

1/16

3/32

1/16

1/16

NOTE Outside widths shown are Bar Sizes prior to cleanup.

22g-11g 22g-11g 10g

10g 9g

11g12g

13g14g

16g18g22g

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11/2 2

#3-11/2 #3-2

EXH #3-11/2

11/2

EXH #3-2

2

EH #3-11/2

11/2

EH #3-2

2

851/16R

1/16R

85

853/32R

853/32R

851/16R

853/32R

#4-11/2

11/2

2

85

2.21/8

3/32

#4-2

2

21/2

85

3/16

3/32

#4-21/2

21/2

3

85

1/8

1/4

#4-3

3

31/2

2.7

85

3/8

1/8

41/4

#4-4

4

5

85

1/4

1/2

2.2

3.7

5.1

7.1

85 bloCK PunCHes and dies

10g 3/16 - 1/23/16 1/4

5/16 3/8

1/2


10g 3/16 - 1/2

10g 3/16 - 1/2

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88/85 sasH and gooseneCK PunCHes

EH

EXH

#6 - 3/8

11/2

0.37

9/16

881/32

R

#9 - 3/4

2

0.75

7/8

851/16

R

EH

EXH

#9 - 1

1.00

11/8

881/16

R

11/2

0.50

11/16

881/32

R

EXH

EH

#6 -1/2

5.1

7.1

11/4

3.7

0.25

7/16

1/64R

88

EH

EXH

#6 -1/4

#7A

21/2

3.7

#7B

3

4.2

0.751/16

R

85

#7C

3

5.2

1.003/32

R

85

2

R7/16

0.431/32

R

88

21/2

R1/2

25/8

R1

2

EXH

EH

22g 18g 14g 10g 9g

16g 12g


EH

EXH

#6 - 3/8

11/2

0.37

9/16

881/32

R

#9 - 3/4

2

0.75

7/8

851/16

R

EH

EXH

#9 - 1

1.00

11/8

881/16

R

11/2

0.50

11/16

881/32

R

EXH

EH

#6 -1/2

5.1

7.1

11/4

3.7

0.25

7/16

1/64R

88

EH

EXH

#6 -1/4

#7A

21/2

3.7

#7B

3

4.2

0.751/16

R

85

#7C

3

5.2

1.003/32

R

85

2

R7/16

0.431/32

R

88

21/2

R1/2

25/8

R1

2

EXH

EH

10g

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aCuTe PunCHes and dies88/85 sasH and gooseneCK PunCHes

#23 7/8

1

5.1

7.1

3.7

1/32R 28

#21

EH

EXH

EH

EXH

#23 5/8

1/16R 28

11/2

1/16R

#23 11/4

3/32R

1.7

2.7

2.2

#20 - 1/4

#22 - 1 #22 - 11/4 #22 - 11/2

#20 - 3/8

#20 - 1/2

#22 - 5/8 #22 - 7/8

1/4

1

3/8

1

1/2

1

5/8

11/2

7/8

2

321/22

11/211/41

30 30 30 30 30

30 3030

11/2 11/2

28 28

EH

EXH

EH

EXH

22g - 16g 14g - 12g 14g - 12g 11g

22g 18g 16g 14g 12g

11g 10g 7g

Dotted lines indicate the Heavy Duty concept - available on all Acute dies.


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oFFseT and FlaTTening dies


A set consists of Top and Bottom

A set consists of Top and Bottom

For producing two 90 bends simultaneously.

OFFSET

SET # ANGLE B C R

#10 - 3/16 30 / 60 1 3/16 1/64

#12 - 1/4" 90 1" 1/4" 1/64"

#12 - 5/16" 90 1" 5/16" 1/64"

#12 - 3/8" 90 1-1/4" 3/8" 1/32"

#12 - 1/2" 90 1-1/4" 1/2" 1/32"

#12 - 5/8" 90 1-1/2" 5/8" 1/32"

#12 - 3/4" 90 2" 3/4" 1/32"

#12 - 7/8" 90 2" 7/8" 1/32"

#12 - 1" 90 2" 1" 1/32"

FLATTENING

SET # B C

#16 - 1-1/2" 1-1/2" NA

#16 - 2" 2" NA

#16 - 2-1/2" 2-1/2" NA

#18 - 2" 1-7/8" 1/2"

#18 - 2-1/2" 2-3/8" 3/4"

#10

#16 #18

#18#16

#10

6045 45

30

30

3/16

#12

#12

B

B B

B

C C

C

R R

2.7

2.7

2.7

2.7

#10

#16 #18

#18#16

#10

6045 45

30

30

3/16

#12

#12

B

B B

B

C C

C

R R

2.7

2.7

2.7

2.7

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4-WaY dies and adaPTers

Screw holes in 4-way adapters are 3/8" 16 on 12" centres.Specify if tongue required.

NOTE: HOLDER REQUIRED, or alternative method of securing die should be considered.

Special angles and configurations are made to order.

For quick die changes where multiple bends are required.

All are supplied with tapped holes on each end for lifting.

#4A4 #4B4 #4C4

11/8 11/2 2

11/2

21/2

3/4 7/8

1

11/87/8

21/4 SQ.23/4 SQ.

31/4 SQ.

#4D4 #4E4

11/2

11/8

11/2

2

35/8 SQ.

51/4 SQ.

2 3 4

89

89

85

8989

89

85

85

89 85

89

8585

85 8585

8585

85 85

4-WAY DIE ADAPTERS

Holder H OW DW

4A 2.0 3.5 2.28

4B 2.0 4.0 2.78

4C 2.5 4.5 3.28

4D 2.5 5.0 3.65

4E 2.5 6.5 5.28

DW

H

OW

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HeMMing dies / radius PunCHes

radius PunChes

Radius (R) to be specified.

hemming dies

For bending and crimping the edge of a sheet 18 gauge or lighter.

For hemming material heavier than 18 gauge refer to the specials catalog

Two strokes produce a Flattened Hem.

#34

#35

3.7

11/4

11/2

1/32 R

30

R R

60 60

2.2

#34

#35

3.7

11/4

11/2

1/32 R

30

R R

60 60

2.2

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HeMMing dies / radius PunCHes PunCH Holders

eXtra high gOOseneCK PunCh hOlder

NOTE Any Punch Holder with a width of 2" or greater can be made to accept a Hook/Safety Tang.

NOTE Extra High Gooseneck Punch Holders can be manufactured to accept insert style punches - this allows for a larger inside dimension to be formed.

Almost any size punch or die adapter can be made. Contact our sales desk for price and lead time.

Part #

WWidth

H Available Height

RA3 2" 3-1/8" 3-5/8" 4-1/8" 5-1/8"

RA3 2-1/2" 3-1/8" 3-5/8" 4-1/8" 5-1/8"

RA3 3" 3-1/8" 3-3/4" 4-1/8" 5-1/8"

Part #

W1 Width

W2 Width

H Available Height

RA1 1-1/2" .62" 3-5/8" 4-1/8" 5-1/8"

RA1 2" 1" 3-5/8" 4-1/8" 5-1/8"

RA1 2-1/2" 1-1/4" 3-5/8" 4-1/8" 5-1/8"

DEEP PUNCH RAM ADAPTER MAX. 20 Tons/Ft

7.125

CLEAN UP 4

6.5

Inside Dimension

4.5

Inside

Dim

ensio

n

Part #

WWidth

H Available Height

RA2 1-1/2" 3-1/8" 3-5/8" 4-1/8" 5-1/8"

RA2 2" 3-1/8" 3-5/8" 4-1/8" 5-1/8"

RA2 2-1/2" 3-1/8" 3-5/8" 4-1/8" 5-1/8"

RA2 3" 3-1/8" 4-1/8" 5-1/8" 5-1/8"

RA1 RA2 RA3

1.75

H H H

.50

W2

W1 W W

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deFleCTion CoMPensaTing sYsTeMs

78 270

124

146

1000

FRONT GAUGE WITH 4 TILTING STOPS

STANDARD DEFLECTION COMPENSATING TABLE WITH MANUAL DRIVE

PR4000MICR

RR4000NORM

903.543

1465.748

PRESS BRAKE BED

8 / 10 / 12 / 14 FT.2500 / 3100 / 3700 / 4200mm

SPRING LOADEDCLAMPING PLATE

Localized adjustments every 8 inches allows fine adjustments for moreprecise bends.Calibrated dial insures repeatable set-ups.

Crank for full length adjustment tocompensate for press deflection.Revolution counter insures repeatableset-ups.

9.76248mm.53

13.5mm

3.9100mm

3.590mm

MATERIAL NO.

8 foot 980780

10 foot 980600

12 foot 980601

14 foot 980602

Eliminate shimming press brake tooling by using the manual deflection compensating die holder. A common problem with press brake forming is the upper ram deflecting away from the lower bed while under load, resulting in the bend being open in the middle.

Custom sizes available as make-to-Order.

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CusToM HeMMing

aH1

This set is typically used to form seams in excess of 1/2 inch.

ssH1

This set is used to form a standing seam in 2 strokes.The first stroke forms an acute angle offset, the second stroke closes the seam.

HDH1

Heavy duty hemming for thick gauge applications.

sH1

Standing seam closing die.

Hit #1

Hit #2

GH1

Fold Flatten Horizontal

ssH2

Fold Flatten 90 Bend

3TD

Max. material = 16g crs

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oFFseT

ssH2

This set is used when forming offsets that are approximately one material thickness. Prevents material whip up. Thrust plates and adjustable back gauging are provided.

ao1

This set is used for offset forms when odd or uneven angles are required.

lo1

This set is used for heavy gauge, large offset bending.

Vr1

These sets produce a v-rib in one stroke. Spring back allowance is built in.

sr1

These sets produce a strenghtening rib in one stroke. Spring back allowance is built in. Closed end and open end ribs are available.

v-rib / sTrengTHening rib

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general aPPliCaTions

rollinG sHoUlDer Die

Ideal for extreme wear conditions created when forming heavy plate and abrasive materials.

Replaceable inserts eliminate the need for replacing the entire die when the die shoulders wear.

Available in multiple V sizes and 75 and 85 configurations

aDJUsTaBle V Die

Ideal for extreme wear conditions created when forming heavy plate and abrasive materials.

Replaceable inserts eliminate the need for replacing the entire die when the die shoulders wear.

Available in multiple V sizes and 75 and 85 configurations

V opening quickly adjusts in 1 increments

For more detail see the Thick Material Solutions Flyer on our website.

lr1

This is a bottoming radius set with spring-back allowance built in. It is manufactured to form a radius in a specific type and thickness of material for tight tolerance requirements.

lr3 Multi Hit rad

This set is used when the return flange starts at the radius end. May require multiple strokes.

Up to 60Max

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ForMing

W1

This set is used when minimum return flange clearance is required.

A large variety of custom forming sets are available.

Custom built to suit any specific requirement. Call for specific application requirements.

rB1

These sets provide nesting for the rod during the forming process.

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MeCHaniCal

UC1

These sets are required for deep channels when the channel bottom needs to remain flat.

UC3

These sets are recommended for applications where considerable spring back is encountered.

Secondary flattening operations may be required.

C2

M-102ANCHOR DIE SPRINGBLUE - 3/8 X 2

HT1

These sets provide straight wall or angled wall hat channel bending in one stroke.

Spring back allowance is built in.

C4

Cl3

These sets are used for hinges and corner beading.

Cl2

CUrl Tool seT

One tool set used to create curls in 3 strokes

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sPeCial sHaPe PunCHes / Holder

Die HolderPunch HolderPr2 Pr3

WD1 Wo1 rB1

WiPing and roTarY bending

Available in all mounting tang styles.

21Tel: 800.268.4180Tel: 800.445.4518


CanadaU.S.A

Fax: 905.840.1032Fax: 800.539.4590

Tel: 800.268.4180Tel: 800.445.4518


CanadaU.S.A

Fax: 905.840.1032Fax: 800.539.4590

Longer tool life, less scrap and quick set-ups make

Wilson Tool european style Press Brake Tooling a great choice for fabricators worldwide.

Wilson american Precision style tooling incorporates a one-of-a-kind design thats faster loading and more versatile than any other American style press brake tooling available today.

With WT style Precision press brake tooling, Wilson Tool has developed extremely durable tooling that significantly improves your press brake productivity with faster tool changes.

Press braKe sPeCials No matter how unique your tooling needs, Wilson Tool can design and manufacture press brake tooling to your specifications. If you have a challenging bending and forming application, our industry-leading experts will work with you to create the ideal tooling solution.

Thick Material solutions From conventional press brake tooling to Ironworker punches, Wilson Tool has solutions to address the most demanding applications.

22Tel: 800.268.4180Tel: 800.445.4518


CanadaU.S.A

Fax: 905.840.1032Fax: 800.539.4590

Tel: 800.268.4180Tel: 800.445.4518


CanadaU.S.A

Fax: 905.840.1032Fax: 800.539.4590

reFerenCe CHarTs

30/60

When forming a four-sided box, the punch must be sufficient height to prevent the pre-formed side from striking the upper beam.

Recommended for up to 16g.

7 IN

SIDE

BOX

DEP

TH (1

INT

ERVA

LS)

6 5

4 3

1

2

2-1/2 RAM

12

SH

UT

HE

IGH

T (

CLO

SE

D)

- S

TR

OK

E D

OW

N, A

DJU

ST

ME

NT

UP

1-9/16

2-31/32

4-13/32

5-13/16

7-7/32

8-5/8

10-1/16

11-15/32

1 MAX. OPENING

1 HIGH

BoX ForMinG

Punch and die showing height requirements for different depths of box forming.

23Tel: 800.268.4180Tel: 800.445.4518


CanadaU.S.A

Fax: 905.840.1032Fax: 800.539.4590

Tel: 800.268.4180Tel: 800.445.4518


CanadaU.S.A

Fax: 905.840.1032Fax: 800.539.4590

MulTiPle bend alloWanCes / Tonnage esTiMaTes

Press Brake Multiple Bend Allowancesand Tonnage Estimates

Formula for making multiple bends on a press brake. For shape as shown, in mild steel with radii equal the metal thickness unless otherwise noted.Multiply Metal thickness By Factor = Tons Per Ft.

SHAPE DESCRIPTION AIRFORM BOTTOMING

VEE DIE

WIPING

OFFSET

MTL THK OFFSET

CHANNEL

VEE RIB

W DIE

OPEN HATCHANNEL

SQ HAT CHANNEL

PREFORM CURL

PREFORMCURL

CLOSE CURL

RADIUS

60

---

150

300

225

200

300

300

---

---

---

---

---

150

250

300/600

600

300

600

600

450

600

300

200

300

180/300

Shape Considerations

Large RadiiAngle VariationConcave or Convex Sides

Matl Thk. RadiiMin. AngleVariationMaintainFlatness

Stainless Steel (18-8 Annealed) Type 304 . . . . . .Aluminum 3303-H14 (1/2Hard) . . . . . . . . . . 5052-H34 (1/2 Hard) . . . . . . . . . 6061-T64 . . . . . . . . . . . . . . . . .Brass 70/30 (1/2 Hard) . . . . . . . . . . . .

1.55.35.65.75

1.10

FORMULA FOR MAKING MULTIPLE BENDS ON A PRESS BRAKE

For shape as show, in mild steel with radii equal the metal thick-ness unless otherwise noted.

Multiply metal thickness by Factor = Tons Per Ft.

Wilson Tool inTernaTional

WORLD HEADQUARTERS

Wilson Tool International - United StatesTel (Free): 800-328-9646 | Tel: 651-286-6001 Fax (Free): 800-222-0002 | Fax: 651-286-5959 Email: [email protected]

NORTH AMERICA

Wilson Tool - CanadaPunching and Stamping Division Tel: 800-268-5573 | Fax: 800-668-9314 Email: [email protected]

Wilson Tool - CanadaPress Brake Division Tel: 800-268-4180 | Fax: 905-840-1032 Email: [email protected]

Wilson Tool - MexicoTel: 52 (81) 8865-4820 | Fax: 52 (81) 8865-4599 Email: [email protected]

SOUTH AMERICA

Wilson Tool - ArgentinaTel: +54 114 7920056 Email: [email protected]

Milling Puncionadeiras - BrazilTel/Fax: 55 11 5621-2100 Email: [email protected]

CHINA / PACIFIC RIM

Wilson Tool - ChinaTel: +86 21 51089638 | Fax: +86 21 64422195 Email: [email protected]

EUROPE / MIDEAST / AFRICA

Wilson Tool - United KingdomTel (Free): 0800-373748 | Tel: +44 1793 831818 Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46 Email: [email protected]

Wilson Tool - GermanyTel (Free): 00800-9457668665 | Tel: +49 5723 747 0 Fax (Free): 00800-945766329 | Fax: +49 5723 747 10 Email: [email protected]

Wilson Tool - DenmarkTel (Free): 80 20 20 24 | Tel: +45 44 53 1699 Fax (Free): 80 20 20 26 | Fax: +45 44 53 0607 Email: [email protected]

Wilson Tool - FranceTel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81 Email: [email protected]

Wilson Tool - South Africa Tel: +27 11 849 1955 | Fax: 086 657 8629 Email: [email protected]

Toolspress - ItalyTel: +39 0521 850510 / 850677 Fax: +39 0521 850796 Email: [email protected]

2014 Wilson Tool International

E601C 2014

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