Table of Contents€¦ · The Transportation Method of linear programming is applied to the...

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Table of Contents Abstract ................................................................................. 2 Introduction .......................................................................... 2 Define the problem ............................................................... 5 Results and Discussion (problem solving) ............................. 6 Conclusion ........................................................................... 13

Transcript of Table of Contents€¦ · The Transportation Method of linear programming is applied to the...

Page 1: Table of Contents€¦ · The Transportation Method of linear programming is applied to the problems to study the efficient of transportation routes i.e. how efficiently the product

Table of Contents

• Abstract.................................................................................2

• Introduction..........................................................................2

• Definetheproblem...............................................................5

• ResultsandDiscussion(problemsolving).............................6

• Conclusion...........................................................................13

Page 2: Table of Contents€¦ · The Transportation Method of linear programming is applied to the problems to study the efficient of transportation routes i.e. how efficiently the product

• Abstract

Worldwide,themanufacturingindustryisnowaimingforcompetitiveadvantageandincreased

profits.Inthispaper,wegiveanoverviewofstate-of–theartoperationsresearchmodeland

techniquesusedintransportingthealuminumfromthesupplierstothedemandedindustries.

Wedescribetheplanningproblemsarisingtherediscusssomemodelsandalgorithmstosolve

them.

• Introduction

Aluminumisthethirdmostabundantelementinnature–comprisingsomeeightpercentofthe

earth’scrust.Todaymorealuminumisproducedeachyearthanallothernon-ferrousmetals

combined.Aluminumislight,strong,conductive,durable,flexibleandeasytorecycle.Amonga

widediversityofapplicationsfromartandcraftstohightechnology,thethreemainfieldsin

whichaluminumisusedaretransportation,packagingandbuildingandelectricalmachine

tools.Whilediscussingthealuminumindustrythefirstpointthatcomestoourmindisthe

productionandtheshipmentofaluminum.

Theprimaryaluminumindustryisoneoftheoldestandmostimportantmanufacturing

industriesthatGCCcountrieshavereliedupon,todeveloptheirindustrialsectorsand

economies.

ThealuminumindustrystartedwiththeestablishmentofAluminumBahrain(ALBA),in1968,

followedbytheestablishmentofDubaiAluminumCompanyLimited"Dubal"in1975.Inrecent

yearstheinterestinaluminumindustrywidelyincreased,andtheGulfStatesbecameina

positiontobeamongthelargestproducersofaluminumintheworld,followingthe

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establishmentofEmiratesAluminum(EMAL)inAbuDhabi.Inaddition,AbuDhabimaintains

greatpotentialforgrowth,consistentwiththedevelopmentagendaoftheEmirate,the

"EconomicVision2030"viewsmetalindustries,includingaluminum,astheenginesoffuture

economicgrowth,whichwouldspurachievingtheobjectivesoftheemirateregarding

economicdiversification.

Themainobjectiveofthisreportistodefinetheproblemfacedinthealuminumindustries

whichisincreasingtheprofitoftransportingthealuminumamongdifferentcustomersby

reducingtheshipmentcostbyusingoperationresearchmethodssuchastransportationmodel.

Operationsresearchhasplayedanimportantroleintheanalysisofproblemsolvingand

decisionmakingthatisusefulinthemanagementoforganization.Inoperationsresearch,

problemsarebrokendownintobasiccomponentsandthensolvedindefinedstepsby

mathematicalanalysis.

Theprocesscanbebroadlybrokendownintothreesteps:

1. Asetofpotentialsolutionstoaproblemisdeveloped.

2. Thealternativesderivedinthefirststepareanalyzedandreducedtoasmallsetof

solutionsmostlikelytoproveworkable.

3. Thealternativesderivedinthesecondsteparesubjectedtosimulatedimplementationand,

ifpossible,testedoutinreal-worldsituations.

TheTransportationMethodoflinearprogrammingisappliedtotheproblemstostudythe

efficientoftransportationroutesi.e.howefficientlytheproductfromdifferentsourcesof

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productionistransportedtothedifferentdestinations,suchasthetotaltransportationcostis

minimum.

Furthermore,forsolvingthetransportationproblem,thefollowingstepsaretobe

systematicallyfollowed:

1. Obtainingtheinitialfeasiblesolution,whichmeansidentifyingthesolutionthatsatisfies

therequirementsofdemandandsupply.Thereareseveralmethodsthroughwhichthe

initialfeasiblesolutioncanbeobtained;theseare:

o North-westcorner

o Leastcostmethod

o Vogel’sapproximationmethod

2. Testingtheoptimalityoftheinitialfeasiblesolution.Oncethefeasiblesolutionis

obtained,thenextstepistocheckwhetheritisoptimumornot.Therearetwomethods

usedfortestingtheoptimality:

o Stepping-stoneMethod

o ModifiedDistributionMethod(MODI)

3. Thefinalstepistorevisethesolutionuntiltheoptimumsolutionisobtained

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• Define the problem TheAluminumCompanyhadthreebranchesamongthecountry.EmalwhichislocatedinAbu

Dhabi,Al-Taweelaareaanditsupplies1.5milliontonofaluminumyearly.Secondly,wehave

DubalwhichislocatedinDubai,Jabil-Aliareaanditsupplies1milliontonyearly.Andfinally,

thereisAlbawhichislocatedinwesternregionofUAEanditsupplies971,420tonyearly.There

arefivebigindustriesinthecountrythatgettheirAluminumdemandfromthosethree

suppliers.Firstly,Aerospaceindustrythatrequire159,642tonsofAluminumyearly.Secondly,

Electronicsindustrywhichrequires140,214tonsofAluminumyearly.Thirdly,Construction

industrythatisthelargestamongthemintermofAluminumdemandsinceitrequires

1,687,139tonsyearly.Fourthly,cansandpackagesindustrythatrequiredademandof415,141

tonsyearly.Finally,Automotiveindustrythatrequireademandof1,069,284tonsyearly.The

costoftransportingonetonofAluminumyearlytothededicatedindustryisasfollow:

Aerospace C&P Automotive Construction Electronics

Emal28,550,325

AED/year

114,201,300

AED/year

399,704,550

AED/year

571,006,500

AED/year

28,550,325

AED/year

Dubal19,033,550

AED/year

76,134,200

AED/year

266,468,700

AED/year

380,671,000

AED/year

19,033,550

AED/year

Alba73,958,285

AED/year

125,729,084

AED/year

147,916,569

AED/year

332,812,281

AED/year

59,166,628

AED/year

Tosimplifythecalculation,thecostwasroundedintonearestmillionasshowninthe

belowtable(TransportcostfromSuppliertoindustry(millionAED/ton)):

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Aerospace C&P Automotive Construction Electronics

Emal 29AED/year 114AED/year 400AED/year 571AED/year 29AED/year

Dubal 19AED/year 76AED/year 266AED/year 381AED/year 19AED/year

Alba 74AED/year 126AED/year 148AED/year 333AED/year 59AED/year

• Results and Discussion (problem solving) Inordertominimizethetransportationcostbetweenthesupplierandthereceiving

industryatransportationmodelwasused.

! Thedecisionvariableisdefinedtobe:

• j=thesupplier(Emal,Dubal,Alba)

• i=theindustry(Aerospace,C&P,Electronics,Construction,Automotive)

• !!" =tonsofAluminumbeingtransportedfromsuppliertoindustry

! TheObjectivefunctionisusedtominimizethetransportationcost:

• Z=29!!" + 114!!"# + 400!!"# + 571!!" + 29!!! + 19!!" + 76!!"# +

266!!"# + 381!!" + 19!!" + 74!!! + 126!!"# + 148!!!" + 333!!" +

59!!"

! Theconstrainsareillustratedasfollowing:

• !!" + !!"# + !!"# + !!" + !!! = 1,500,000

• !!" + !!"# + !!"# + !!" + !!" = 1,000,000

• !!! + !!"# + !!!" + !!" + !!" = 971,420

• !!" + !!" + !!! = 159,642

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• !!"# + !!"# + !!"# = 415,141

• !!"# + !!"# + !!!" = 1,069,284

• !!" + !!" + !!" = 1,687,139

• !!! +!!" + !!" = 140,214

• !!" ≥ 0

! Constructingthetransportationtableau:

A CP AU C E Supply

E 1,500,000

D 1,000,000

A 971,420

Demand 159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

29 114 400 571 29

193812667619

74 126 148 333 59

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! InstructthestartingbasicfeasiblesolutionusingNorthWestCornerMethod:

A CP AU C E Supply

E

159,642 415,141 925,217

1,500,000

1,340,358

925,217

0

D

144,067 855,933

1,000,000

855,933

0

A

831,206 140,214

971,420

140,214

0

Demand159,642

0

415,141

0

1,069,284

144,067

0

1,687,139

831,206

0

140,214

03,471,420

Transportationcost,Z=29!!" + 114!!"# + 400!!"# + 571!!" + 29!!! + 19!!" +

76!!"# + 266!!"# + 381!!" + 19!!" + 74!!! + 126!!"# + 148!!!" + 333!!" + 59!!"

! Z=29 ∗ 159642+ 114 ∗ 415141+ 400 ∗ 925217+ 266 ∗ 144067+ 381 ∗

855933+ 333 ∗ 831206+ 59 ∗ 140214 = 1,071,539,011 !"#/!"#$%!

29 114 400 571 29

193812667619

74 126 148 333 59

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! InstructthestartingbasicfeasiblesolutionusingMinimumCellCostMethod:

A CP AU C E Supply

E x x x

1,500,000

x

1,500,000

0

D

159,642 415,141 97,864 187,139 140,214

1,000,000

840,358

700,144

285003

187,139

0

A x x

971,420

x x971,420

0

Demand159,642

0

415,141

0

1,069,284

97,864

0

1,687,139

1,500,000

0

140,214

0

3,471,420

Transportationcost,Z=29!!" + 114!!"# + 400!!"# + 571!!" + 29!!! + 19!!" +

76!!"# + 266!!"# + 381!!" + 19!!" + 74!!! + 126!!"# + 148!!!" + 333!!" + 59!!"

! Z=571 ∗ 1500000+ 19 ∗ 159642+ 76 ∗ 415141+ 266 ∗ 97864+ 381 ∗ 187139+

19 ∗ 140214+ 148 ∗ 971420 = 1,134,849,923 !"#/!"#$%!

29 114 400 571 29

193812667619

74 126 148 333 59

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! InstructthestartingbasicfeasiblesolutionusingVogel’sApproximationMethod(VAM):

A CP AU C E Supply

E 159,642 415,141 97,864

687,139

140,214

1,500,000

0

00

D

x x x 1,000,000 x

1,000,000

0

00

A x x

971,420

x x

971,420

0

15

Demand159,642

0

415,141

0

1,069,284

97,864

0

1,687,139

687,139

0

140,214

0

3,471,420

10

10

38

38

118

134

48

190

10

10

Transportationcost,Z=29!!" + 114!!"# + 400!!"# + 571!!" + 29!!! + 19!!" +

76!!"# + 266!!"# + 381!!" + 19!!" + 74!!! + 126!!"# + 148!!!" + 333!!" + 59!!"

! Z=29 ∗ 159642+ 114 ∗ 415141+ 400 ∗ 97864+ 571 ∗ 687139+ 29 ∗ 140214+

381 ∗ 1000000+ 148 ∗ 971420 = 973,246,681 !"#/!"#$%!

29 114 400 571 29

193812667619

74 126 148 333 59

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Onceaninitialsolutionisderived,thetransportationcostproblemmustbesolvedusing

eitherthestepping-stonemethodorthemodifieddistributionmethod(MODI).Inthisproject

MODImethodwasusedtoobtaintheoptimalsolutionfromabasicfeasiblesolution.MODIisa

modifiedversionofthestepping-stonemethodinwhichmathequationsreplacethestepping-

stonepaths.TheresultfoundusingVAMmethodwillbeasaninitialsolutiontotheMODI

method.

!! = !!" = !!" = !! = !! = Supply

A CP AU C E

!! = E

159,642

415,141

97,864

687,139

140,214

1,500,00

!! =D

X

x

x

1,000,000

x

1,000,000

!! =A

x

x

971,420

x

x

971,420

Demand

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

29

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

114

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

400

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

571

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

29

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

19

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

19

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

76

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

266

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

381

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

74

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

126

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

148

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

333

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

59

159,642 415,141 1,069,284 1,687,139 140,214 3,471,420

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! Computedforallcellswithallocations:!! + !! = !!" =unittransportationcostfor

!"##!".

o !!" = !! + !! = 29

o !!"# = !! + !!" = 114

o !!"# = !! + !!" = 400

o !!" = !! + !! = 571

o !!! = !! + !! = 29

o !!" = !! + !! = 381

o !!!" = !! + !!" = 148

Sevenequationswitheightunknowns,thereforelet!! =0andsolvetoobtain:

o !! = 29, !!" = 114, !!" = 400, !! = 571, !! = 29

o !! = −190, !! = −252

! Usefollowingtoevaluateallemptycells:!!" − !! − !! = !!" ,wherekijequalsthecost

increaseordecreasethatwouldoccurbyallocatingtoacell.Fortheemptycellsinthe

previoustable:

o !!": !!" = !!" − !! − !! = 19-29+190=180

o !!"#: !!"# = !!"# − !!" − !! =76–114+190=152

o !!"#: !!"# = !!"# − !!" − !! = 266− 400+ 190 = 56

o !!": !!" = !!" − !! − !! = 19− 29+ 190 = 180

o !!": !!" = !!" − !! − !! = 74− 29+ 252 = 297

o !!"#: !!"# = !!"# − !!" − !! = 126− 114+ 252 = 264

o !!": !!" = !!" − !! − !! = 333− 571+ 252 = 15

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o !!!: !!! = !!! − !! − !! = 59− 29+ 252 = 282

Sincenonegativeanswerappearedinthecalculationabove,thismeanthatthetableobtained

usingtheVAMmethodistheoptimalsolution,andtheminimumtransportationcostcanbe

achievedis 973,246,681 !"#/!"#$%!.

• Conclusion

Inconclusiontheoperationresearchandanalyticsdriveperformanceandchangein

organizationsofalltypes–largeandsmall,privateandpublic,for-profitandnot-for-profit.

Usingtechniquessuchasmathematicalmodelingtoanalyzecomplexsituations,O.R.and

Analyticsenablemoreeffectivedecisionsandmoreproductivesystemsbasedonrobustdata,

thefullerconsiderationofavailableoptions,andcarefulpredictionsofoutcomesandestimates

ofrisk.Inourcase,transportingthealuminuminUAEfromvarioussupplierstodifferent

destination,thesuppliersare(EMAL,DUBAL&Alba)&theindustrialthatneedsthealuminum

are(aerospace,electronics,construction,automotive,cansandpackage).Themainaimofour

casewastominimizetheshipmentcostbyusingoneoftheoperationresearchmathematical

methodwhichistransportationmodelanditincludesthreemethodswhichare(North-west

corner,leastcostmethodandvogel’sapproximationmethod).Moreover,bydemonstratedthe

threemethodsthelowershipmentcostwas973,246,681 !"#/!"#$%!byusingtheVAM

method,afterthatwetesttheoptimalsolutionbyusingmodifieddistributionmethod(MODI),

theresultfoundusingVAMmethodwillbeasaninitialsolutiontotheMODImethod.TheVAM

methodistheoptimalsolution,andtheminimumtransportationcostcanbeachievedis

973,246,681 !"#/!"#$%!.