Table of Contents

Main Products

Production Equipment

Business Area

History

1) Process Flow

Production lead time

Company view

2) Strength of GAON

Organizational chart

Overview

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1） Company name： GAON Auto Co.,Ltd. 2） Date of establishment ： Oct . 2000 3） Address ： 20-1, Cheomdan-ro 285beon-gil, Danwon-gu, Ansan-si, Gyeonggi-do, KOREA Tel. +82-70-5117-1650 / Fax. +82-31-497-4150 home page：http://www.gaonauto.com 4） Number of Employees ： 27名 5） Capital ： USD 420,000 6） Annual Sales Turnover

1. Overview

Country 2016 2017 2018

Korea 2.0 2.5 1.7

Japan 1.7 1.9 2.0

Maxico 0.7 1.3 1.3

Total 4.4 5.7 5.0

Unit：million USD

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【 Biggest in Korea】

Exchange rate：1 USD=1,200won

2.History

2000.10

Found as a Die Engineering & Pattern shop Developed and produced solid pattern production technology for the first time in Korea

2002.03

Registered as a supplier of solid pattern to major automobile companies in Korea - KIA Motors, Korea GM, Ssangyong Motors Began exporting pattern to Sakamoto as a Mazda automobile casting company in Japan

2009.10 Enlarged pattern machining capacity to 10 NC machine by adding 2 new ones

2010.10

Initiated production and supply of all kind of cast iron & cast steel material to world wide tool shop, particularly, to sale focusing on full hardening cast steel “ TCS11”

2012.11 Renamed as “ GAON Auto Co., Ltd “ from TL Eng. Co., Ltd and take stock holder changes

2014.03 Sold of cast steel business

2016.05 GAON Auto Co., Ltd. Acquired by Shinhan Casting Iron IND

2019.05

Selected as a venture company

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3. Organizational Chart

Pattern Machining

Assembly/ finishing

Revising

CAD/CAM

Manufacturing

Inspection

Export and Import General affairs,

HR, Finance

GAON AUTO

Pattern Management Trade Team

Shin-han casting (Mother company of GAON)

Sales Division (Gyeonggi province)

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4. Business Area Pattern

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We manufacture high quality patterns based on customer’s design data.

Casting/Machining

Including Shin-han casting, We have a close partnership with the best casting companies in Korea.

坂本重工株式会社

Major Customers Major Customers

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1) Process Flow

① Quotation Listening to customer’s requests, We will submit the production schedule and the best price

② CAD/CAM

Data

Preparing

Preparing CAD and CAM data according to customer specifications.

③ Design Proposal

2D→3D Conversion、 Parting、

Apply machining allowance etc.

For shapes that is difficult to cast, we will propose the optimum shape that is easy to cast.

Need reinforcement

Increasing slide allowance for inclined slide surface

Ex)

①

Quotation

③ ④ ⑤ ⑥ ⑦ ⑧ ⑨

Design Proposal

Pattern

Machining

Pattern manufacturing(In house) Casting manufacturing

(Outsourcing)

②

CAD/CAM

data

preparing

Assembly/

finishing

Inspection/

Revising

Shipping

(pattern)

Casting/

Machining

Inspection/

Shipping

(casting)

Need reinforcement

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④ Pattern

Machining

Based on the CAM data, Manufacturing with an N/C machine

⑤ Assembly/

finishing

Material Slicer

Material setting

and Machining

Assembly each part and finish surface soften

Assembly

Chamfering, tape adhesion, OKA FLAT coating

Put a lettering

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⑥ Inspection/

Revising

Dimensions and visual inspection.

We revise occurred any defects and customer specifications

⑦ Shipping

(Pattern)

Outgoing inspection

Customer

inspection

We ship our patterns without any problem of quality that damages or deformations

Shipment(pattern)

Even if it is highly difficult to revising,

it can be revising quickly and accurately.

Deliver to the casting company

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⑧ Casting/

Machining

⑨ Inspection/

Shipping

(Casting)

Shipment

According to customer's order volume, load, conditions, etc.,

We select and order a suitable partner supplier.

Cast iron：Shinhan cast

and other

2 supplier

Cast steel： 2 supplier

Casting order Casting Machining order

3 Suppliers

Holder Bottom surface finish

Trim Die 3D

shape finish

Casting inspection

We ship our product without any problem of quality that damages or deformations

2) Strength of GAON

Advanced Technology

With the cooperation of excell

ent staff and excellent partner

companies, we have a system

to produce high quality produ

cts in a short delivery time.

We also preparing 3D CAD/CA

M DATA, and 3D conversion to

automate the operation of NC

machines.

High-quality and Strict delivery

There are many casting and

mold manufacturers with a tra

ck record of trading, ranging

from Korea's leading automob

ile manufacturers to small

mold manufacturers. Match

suppliers with customer order

s, loads, conditions, etc., we s

elect and provide high quality

products with quick delivery.

If casting is not possible

in GAON's view,

we propose the optimal shape

and thoroughly pursue quality

stability and delivery.

Design Proposal

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Item Name Specification Quantity Usage Place of

installation

NC Machine 6MX2.5M 5

Pattern cutting 1st floor manufacturing place 5MX2.5M 1

Material slicer 2.4MX1.2MX1.2M 1 Pattern material slice 1st floor manufacturing place

Band Saw Medium & Large

scale 5

Material cutting and assembly

1st & 2nd floor manufacturing place

Dust collector 25hp 1 Dust collection Outdoors

Letter press 1 Letter production 2nd floor letter production cubic

Material production desk

3MX2M 6 Bonding material assembly

1st & 2nd floor

Weighing beam 2 Weighting pattern 1st floor Shipping area

Fork Lift 3ton 1 Loading materials Outdoors

5. Major manufacturing facility status

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S/W status

CAD S/W

NXUG 5

CAD data preparing 2nd floor CAD/CAM area

CATIA 2

AUTO CAD 3

CAM S/W POWERMILL 2 CAM data preparing

6.Production lead time

Material Item Pattern casting Inspec

tion

Transportation

(Shipping - Japan Port)

Total (day)

Cast iron

UPR,LWR Holder(big size)

8 20 1 5 34

Trim Die (small size)

5 14 1 5 25

Cast steel

Body Side Otr CAP(big size)

8 29 1 5 43

Trim Die (small size)

5 25 1 5 36

Type Item Set up Bottom or

Shape Other

Total (day)

Bottom face full cutting

UPR,LWR Holder(big size)

3 14 3 20

3D shape

SEC DIE (small size)

2 25 - 27

2)Casting

3)Machining

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Capability

Pattern (1month Volume )

Casting (MAX per 1 piece)

FC FCD

1,000 ton

45 ton 15 ton

Item CAD

DATA CAM DATA

Machining

Assembly

Finishing

Inspection

Total (day)

UPR,LWR Holder(big size)

1 1 2 2 1 1 8

Trim Die (small size)

1 1 1 0.5 0.5 1 5

1)Pattern

※Lead time can be

different depending on

customer specifications.

7. Main Products

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1)Pattern

① Automobile Press Die

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②Die-casting Die

2)Cast iron

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①Automobile Press Die

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Product Name

Fixed Product Name

Mavable Product Name

Die base

Weight 7,100kg Weight 7,600kg Weight 4,500kg

Material FCD550 Material FCD550 Material FCD550

②Diecasting Die

Product Name

LOWER CAP Product Name

CAM SLIDER DIE

Product Name

SEC DIE

Weight 3,500kg Weight 800kg Weight kg

Material AMC-5 Material AMC-5 Material AMC-5

3)Cast Steel

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①Automobile Press Die

Product Name

UPPER HOLDER Product Name

TRIM DIE

Weight 10,000kg Weight kg

Material FC250 Material FCD650

4) Machining

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8. Company view

CAD/CAM ROOM

Pattern manufacturing place

Finishing Area Inspection & Revising Area Shipping Area

Factory view

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GAON AUTO is always trying to be your best partner

Thank you

CEO, Jong-Woong, Park M.P) 010-9384-7759 , e-mail : jw.park@gaonauto.com

Contact Manager, Yoon-Soo An M.P) 010-6650-1851, e-mail : ansdas@gaonauto.com

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