T97 - OptiSIS™ Process Safety Instrumented System · Author: Sonia N. Summers Subject: Rockwell...

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T97 - OptiSIS™ Process Safety Instrumented System

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 2

Agenda

Technical Features

What is OptiSIS™ Solution?

Challenge and Requirements

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Legacy SIS - The Challenge

3

Aging platform: ~ $8B of SIS installed base will need to be migrated to current technology in the near future (ARC)

High risk if SIS fails

Lack of diagnostic and remote monitoring capability

High support and maintenance costs; Compounded costs when parts availability or complex repairs cause delays in getting the safety system back up and running

Limited knowledgeable resources available who are familiar with old technology

Difficulty to train new engineers and technicians to work on old platform

Tighter regulations and growing complexity in planning, implementing, and maintaining SIS

Rigorous hazard and risk analysis required resulting in long lead times in designing and deploying a new SIS

Source: Process Safety Systems, Global Market Research Study, Arc 2013


Your Requirements

Compliance with regulations and

standards (e.g., OSHA PSM, ISA-

84, IEC 61511)

Reduce risk

Increase plant availability

Cost effective solution

Reduce engineering and

installation effort

Modern configuration and

diagnostic tools


Agenda

Technical Features




What Is OptiSIS™ Solution

6

Pre-Built, Pre-Engineered, low cost safety instrumented system (SIS)

Compliant with industry functional safety requirements up to SIL 3

Rapid Engineering and Installation

Reduces total cost of ownership

Reduces risk at installation

Applicable in many process safety environments

The OptiSIS™ packaged solution helps reduce lead times associated with customized safety solutions. The focus is on configuring safety functions, rather than engineering and safety manual compliance tasks.


What Is OptiSIS™ SolutionSystem Overview

Available in two sizes and for both Safe area (indoor)

and Hazardous area (outdoor) configurations

50 I/O Solution (Wall Mount)

32 Universal Inputs (AI/DI)

16 Flexible DO

8 AO

100 I/O Solution (Floor Mount)

64 Universal Inputs (AI/DI)

32 Flexible DO

8 AO

Touchscreen HMI

Connectivity to smart field devices

and asset management systems


What Is OptiSIS™ SolutionRegulatory Compliance

User-configured Cause & Effect, no programming required

No Hardware, Software FAT required

Flexible AI/DI inputs powered or dry contact output

Uses AADvance™ scalable safety technology

Compliant with ISA 84/IEC61511, the OptiSIS™ solution includes ready-to-install, TUV-certified hardware and validated application software.


What Is OptiSIS™ SolutionQuick Installation with Reduced Risk

Designed to accept field wiring from top and/or

bottom of the cabinet

The flexible IO allows a client to not have to specify

the type of IO before arrival to site

Future upgrades to analog process transmitters can

be completed in the field with a simple configuration

change

An industrial PC serves as both the local operator

interface and configuration interface.

Configurable using Cause & Effect (C&E) charts.

Removes the need for different programming

languages

Allows user to implement the packaged solution,

saving time and money


What Is OptiSIS™ SolutionTotal Cost of Ownership

Reduced Total Cost of Ownership

Minimized nonrecurring engineering

costs (no costs when requirements

met by standard build)

Built on standard Rockwell Automation

products, delivered and supported

globally

Safety trainings and product trainings

available


Benefits

11

Meets SIL 3 requirements

Rapid deployment to the field

Quick installation, easy upgrades

No programming

Reduced risk at installation

Rapid verification

Connectivity to smart field devices

and asset management systems

Global support with standard TechConnect contract

Additional Services available: Safety Assessment, Installation,

Commissioning, Safety Validation, and Start-Up Services


Agenda

Technical Features




Feature Set: Cabinet

13

Safe Area (Indoor/NEMA 12/IP54) or Hazardous (Outdoor/NEMA 4x/IP66)

Dimensions (cabinet closed)

50 I/O 100 I/O

H 47” (1.199mm) 79” (2.006mm)

W 32” (800 mm) 32” (800 mm)

D 12” (300 mm) 24” (605 mm)


Feature Set: Power

14

Separate, redundant, isolated power supplies for both system and field power

Terminals ready to land 24 VDC,

125 VDC, or 220 VAC power

sources

Circuit breakers for incoming

power protection/isolation

Fuse disconnect terminals for all

internal 24 VDC power distribution


Feature Set: Software

Operator Mode (default)

Current state of SIS, Cause & Effect diagrams

System and I/O status using diagnostic graphics

Alarms, Date & Time Stamps

Configure Mode (administrator)

I/O type, tag/description, alarm levels, direct/reverse acting

Cause & Effects, two-step select and drop each ‘intersection’

Configuration changes can be made ‘online’

Cause & Effect may be configured/uploaded from Excel template

15

Local HMI with Operator or Configure Mode


Features: Software

16

Configuration and monitoring can be done either by an industrial PC or directly on the unit via a touchscreen panel.


Features: Software

17

Input configuration screen


Features: Software

18

Output configuration screen


Features: Software

19

Cause & Effect configuration set-up screen


Features: Software

20

Cause & Effect configuration screen; a configuration “master” can be used to restore the system to a known state and as verification evidence during an audit.


Features: Software

21

AADvance controller status screen


Features: Software

22

Alarm screen

T97 - OptiSIS™ Process Safety Instrumented System · Author: Sonia N. Summers Subject: Rockwell...

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