T20935-3_HGC_Datasheet.pdf

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Inquiry No. Page No. 1 Date Customer Calik Energy Code name Calik Energy Buzmein Proj Pump: HGC 4/8 KSB reference No. T20935-3-02 P.O. No. Offer date 29.05.2012 Order No. Dept. / In charge Works No. Item No. Product No. 43440108100041316067 Pump type Horizontal ring-section pump Pump size / stages HGC 4/8 Quantity 1 Drive Electric motor OPERATING DATA Application/Medium handled: Boiler feed water Conditioning AF Alkaline composition with salt-free water pH value at 25°C >9.0 O2 contents mg/l <= 0.02 Operating Unit Design point to ISO 9906 / 2 Min. flow Operating temperature °C 120 120 Density kg/dm3 0.9429 0.9429 Pressure in inlet vessel bar a 1.985 NPSH available m 10 bar 0.9247 NPSH required at Qs **) m 5.207 bar 0.4815 Pressure at suction nozzle bar g 1.91 Mass flow rate at disch. t/h 213.1 Capacity m3/h 226.0 58.39 Total head m 1159 1406.8 bar 107.17 130.08 Pump discharge pressure bar g 109.12 Efficiency *) % 76.87 Pump input power kW 875.28 Pump speed 1/min 2985 2985 Direction of rotation clockwise as viewed from the driven end ADDITIONAL DATA Pump discharge pressure at Q = 0, cold water bar g 139.94 (+/- 3%) *) Efficiency improvement acc. to Karassik **) without strainer loss

Transcript of T20935-3_HGC_Datasheet.pdf

  • Inquiry No. Page No. 1DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Pump type Horizontal ring-section pumpPump size / stages HGC 4/8 Quantity 1Drive Electric motor

    OPERATING DATAApplication/Medium handled: Boiler feed waterConditioning AF Alkaline composition with salt-free waterpH value at 25C >9.0 O2 contents mg/l

  • Inquiry No. Page No. 2DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    PUMP DESIGNNozzle Design DN PN Code/Standard Position [] *)

    Inlet Flange 150 16 DIN EN 1092-1 vertically upwardsOutlet Flange 100 160 DIN 2638 vertically upwards

    *) clockwise viewed from the driven end ( 0 = top)

    Shaft Seal Manufacturer Type Material Cooling

    Packing KSB HW Lattyflon 4788Jacket cooling

    Balancing

    Axial thrust balancing Hydraulically by means of Disc

    Bearing Design Lubrication Cooling

    Radial Rolling element bearingOil ring NoThrust - - -Lift-off device Rolling element bearingOil ring No

    Pump Feet Arrangement

    Centreline

    STANDARD ACCESSORIESBalancing water pipe return to the suction nozzleInternal piping for jacket cooling

    Instrumentation acc. to list of measuring points

    ACCESSORIES AT EXTRA CHARGESpecial tools and appliances 1 setBaseplate for pump and motor(with foundation bolts)

  • Inquiry No. Page No. 3DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    MATERIALPart No. Description Material

    106 Suction casing S355J2G3+PLATT107 Discharge casing 1.4006+QT108 Stage casing 1.4006+QT171 Diffuser 1.4008210 Shaft chrome-plated 1.4313.0+GAL CR230.01 Suction stage impeller 1.4008.09230.02 Impeller 1.4008.09441 Shaft seal housing 1.4021+QT700502.02 Casing wear ring RWA 350524.01 Shaft protecting sleeve GZ-X45CR15 V/1.4138601.01 Balance disc 1.4024.09602.01 Balance disc seat RWA 350905 Tie bolt 1.6772

  • Inquiry No. Page No. 4DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Technical DataLubricant Quality (recommendation)ISO high-quality oil VG 32 or VG 46 to DIN 51519, TD 32 or TD 46 to DIN 51515, or equivalent.If a gear or geared variable speed coupling is included in the scope of supply, observe the manufacturer'sinstructions.

    Lubricant Quantities

    Bearing Lubrication Quantity Unit

    Radial bearing Oil ring 3.7 LiterLift-off device Oil ring 0.4 Liter

    Coupling Type Lubricant Quantity Unit

    Pump - motor LRLKN 90 Grease 0.29 kg

    Cooling water quality (recommendation)Only cleaned water not liable to precipitation of salts causing hardness may beused as coolant. The cooling water temperature at the outlet mustnot exceed 55 C.

    Cooling water requirementQuantity Unit Inlet temperature [C] Cooling water pressure [bar]

    Normal Maximum Minimum Maximum

    Jacket cooling 4.8 l/min 25 45 2 6

  • Inquiry No. Page No. 5DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Technical DataLubricant Quality (recommendation)ISO high-quality oil VG 32 or VG 46 to DIN 51519, TD 32 or TD 46 to DIN 51515, or equivalent.If a gear or geared variable speed coupling is included in the scope of supply, observe the manufacturer'sinstructions.

    Lubricant Quantities

    Bearing Lubrication Quantity Unit

    Radial bearing Oil ring 3.91 USquartLift-off device Oil ring 0.42 USquart

    Coupling Type Lubricant Quantity Unit

    Pump - motor LRLKN 90 Grease 0.64 lb

    Cooling water quality (recommendation)

    Only cleaned water not liable to precipitation of salts causing hardness may beused as coolant. The cooling water temperature at the outlet mustnot exceed 131 F.

    Cooling water requirementQuantity Unit Inlet temperature [F] Cooling water pressure [psig]

    Normal Maximum Minimum Maximum

    Jacket cooling 1.27 USgpm 77 113 29.01 87.02

  • Inquiry No. Page No. 6DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Noise Data1. Explanatory NotesThe noise data below conform to DIN standard 45635 - Measurement of noise emitted by machines - Part 1 Airborne noise emission, Envelopingsurface method, Basic method divided into 3 grades of accuracy and Part 24 Measurement of airborne noise emitted by machines, Envelopingsurface method, Liquid pumps.The noise data meet the requirements of accuracy grade 2.DIN 45635 standards for measurement largely correspond to international stipulations such as EN ISO 3744-09.1994 andISO 11201-12.1995.The equipment used for measurements meet the requirements placed on precision sound level meters DIN EN 60651.It was submitted to the standardising authority for examination within the required period of 2 years.The non-weighted and A-weighted sound pressure levels were used as acoustic measurands expressed in dB.The frequency weighting curve A is defined in DIN EN 60651.

    2. PrerequisitesThe noise data refer to the pump without sound insulation.The data apply with / without electric motor.The noise particulars apply to the normal operating range of the pump, i.e. Q/Qopt = 0.8 1.2No allowance is made for operation under extreme part-load, overload or cavitation conditions.

    3. DefinitionsThe surface sound pressure level LpA is the A-weighted sound pressure level averaged over the measurement surface S, expressed in dB. Themeasurement surface ratio LS is calculated from the measurement surface S, whose size depends on the position of the measuring points.The measurement distance is typically chosen to be 1 m from the machine outline.LS is expressed in dB.The A-weighted sound power level LWA is the rate of the total noise radiated by the machine into the ambient air, expressed in dB.The air-borne sound octave spectrum supplements the surface sound pressure level LpA data and provides information on the noise composition inthe acoustic frequency range from 63 Hz to 8 kHz.This frequency range is subdivided in octave bands characterised by their centre frequency.

    4. Noise Characteristic ValuesThe following values are expected noise values and cannot be warranted. The values indicated do not include the measurement tolerance.If the values are to be warranted, an allowance for design and measurement tolerances of +3 dB has to be made.

    Noise Characteristics for Operating Point (expected values)Operating point - pump: Q [m3/h ] H [m ] P [kW ]

    226.0 1159 875.28

    It. Pump set component Description N LpA LS LWA[1/min] [dB] [dB] [dB]

    1 Pump HGC 4/8 2985 89 15 104

    Total of items 1 89 15 104

    Air-borne sound octave spectr. in 63 Hz 125 Hz 250 Hz 500Hz 1000 2000 4000 8000for item 1 81 77 79 82 85 84 80 77

  • Inquiry No. Page No. 7DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Shaft Couplings

    Pump - motor

    Manufacturer RENKType / size LRLKN 90Coupling type Tooth couplingMass 39.9 kgQuantity 1Spacer forshaft distance

    200 mm

    Retaining ring YesLubrication GreaseMax. bore 105 mmSpacer plates 1 setCoupling guardBalancing quality Q 2,5

  • Inquiry No. Page No. 8DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Minimum Flow Control Valve

    1 Minimum flow control valve

    Manufacturer: SCHROEDAHLType series: TDM 117

    AScheme No. UA429751

    Inlet branch DN 100 PN 160 DIN 2638Outlet branch DN 100 PN 160 DIN 2638Bypass DN 50 PN 160 DIN 2638

    including screws/bolts and seal elements for the connection pump minimum flow control valve

  • Inquiry No. Page No. 10DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    StrainersMain pump

    Type Conical strainerManufacturer FIEDLERType AFQuantity 1Installation VerticalWeight kg 1.7DN DN: 150PN PN: 40Type Perforated plate with fine wire mesh

    (0.5x0.25 mm)Material CrNiStLength mm 610Head loss m 2.57 (with clean strainer)

  • Inquiry No. Page No. 33DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    INSTRUMENTS - 1

    Pressure Measurement Points

    Pressure gauge type Measurement point Ident. No. Document

    Pressure gauge Suction pressure 00402206 manome1.docPressure gauge Discharge pressure 00402212 manome1.doc

    Temperature Measurement Points

    Thermometer type Measurement point Ident. No. Document

    Thermometer Medium temperature, suctioncasing

    00402384 temper1.doc

    Thermometer Medium temperature, dischargecasing

    00402384 temper1.doc

    Thermometer Radial bearing DE - oil temp. 00402377 temper1.docThermometer Radial bearing, NDE - oil temp. 00402377 temper1.docRTD, 1 x PT 100 Radial bearing DE - bearing temp. 01058623 temper4.docRTD, 1 x PT 100 Radial bearing, NDE - bearing

    temp.01058623 temper4.doc

    RTD, 1 x PT 100 Oil temperature, lift-off device 01058623 temper4.doc

  • Inquiry No. Page No. 34DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    INSTRUMENTS - 2

    Other Measurement Points

    Instrument type Measurement point Ident. No. Document

    Oil level indicator without marking Monitoring radial bearing, DE 01037345 anzeige1.docOil level indicator without marking Monitoring radial bearing, NDE 01037345 anzeige1.doc

  • Inquiry No.Date Page No. 11Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:

    List of Measuring Points

    Measuring Instrument RemarksMeas.point No.

    Location of measuring point

    Medium/Material

    Pcsperpump

    Type

    Scope of supply

    Measuring rangeHousing diameterThreaded connect.

    SensorlengthDiameter d

    Indication / Interlocking MakeDrawing No.DIN No.Ident. No.

    PI 101 Pump suction pressureSuction nozzleFeed pumpFeed water

    1 Pressure gaugeKSB

    0 - 6 bar100 mmG 1/2 A

    Local WIKAmanome1.docZN 1606400402206

    With pressuregauge valve

    PI 102 Pump discharge pressueDischarge nozzleFeed pumpFeed water

    1 Pressure gaugeKSB

    0 - 250 bar100 mmG 1/2 A

    Local WIKAmanome1.docZN 1606400402212

    With pressuregauge valve

    TI 101 TemperaturePumped mediumFeed pump suction nozzleFeed water

    1 ThermometerKSB

    0 - 200 C150 mmG 1/2A

    100 mm6 mm

    SIKA oder WIKAtemper1.docDIN 1618500402384

    TI 102 TemperaturePumped mediumFeed pump discharge nozzleFeed water

    1 ThermometerKSB

    0 - 200 C150 mmG 1/2A

    100 mm6 mm

    SIKA oder WIKAtemper1.docDIN 1618500402384

    TI 103 Oil temperatureRadial bearing, DEFeed pumpOil

    1 ThermometerKSB

    0 - 100 C150 mmG 1/2A

    200 mm SIKA oder WIKAtemper1.docDIN 1618500402377

    TI 104 Oil temperatureRadial bearing, NDEFeed pumpOil

    1 ThermometerKSB

    0 - 100 C150 mmG 1/2A

    200 mm SIKA oder WIKAtemper1.docDIN 1618500402377

    TAZ 105 Bearing temperatureRadial bearing, DEFeed pumpMetal

    1 RTD, 1 x PT 100KSB

    --M18 x 1,5 x 11

    120 mm6 mm

    REB alarm T => 100 CREB trip T => 110 CPB alarm T => 90 CPB switch-off T => 100 C

    WIKA oder RECKMANNtemper4.docZN 147701058623

  • Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:

    List of Measuring Points

    Measuring Instrument RemarksMeas.point No.

    Location of measuring point

    Medium/Material

    Pcsperpump

    Type

    Scope of supply

    Measuring rangeHousing diameterThreaded connect.

    SensorlengthDiameter d

    Indication / Interlocking MakeDrawing No.DIN No.Ident. No.

    TAZ 106 Bearing temperatureRadial bearing, NDEFeed pumpMetal

    1 RTD, 1 x PT 100KSB

    --M18 x 1,5 x 11

    120 mm6 mm

    REB alarm T => 100 CREB trip T => 110 CPB alarm T => 90 CPB switch-off T => 100 C

    WIKA oder RECKMANNtemper4.docZN 147701058623

    TAZ 109 Oil temperatureLift-off deviceFeed pumpOil

    1 RTD, 1 x PT 100KSB

    --M18 x 1,5 x 11

    120 mm6 mm

    REB alarm T => 100 CREB trip T => 110 CPB alarm T => 90 CPB switch-off T => 100 C

    WIKA oder RECKMANNtemper4.docZN 147701058623

    LI 101 Oil levelRadial bearing, DEFeed pumpOil

    1 Oil level indicator withoutmarkingKSB

    100 mmG 1/2 B

    MERTENSanzeige1.docDIN 301801037345

    LI 102 Oil levelRadial bearing, NDEFeed pumpOil

    1 Oil level indicator withoutmarkingKSB

    100 mmG 1/2 B

    MERTENSanzeige1.docDIN 301801037345

  • Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:

    List of Measuring Points

    Measuring Instrument RemarksMeas.point No.

    Location of measuring point

    Medium/Material

    Pcsperpump

    Type

    Scope of supply

    Measuring rangeHousing diameterThreaded connect.

    SensorlengthDiameter d

    Indication / Interlocking MakeDrawing No.DIN No.Ident. No.

  • Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:

    List of Measuring Points

    Measuring Instrument RemarksMeas.point No.

    Location of measuring point

    Medium/Material

    Pcsperpump

    Type

    Scope of supply

    Measuring rangeHousing diameterThreaded connect.

    SensorlengthDiameter d

    Indication / Interlocking MakeDrawing No.DIN No.Ident. No.

  • Inquiry No.Date Page No.Customer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No. List of meas. points: Offer/orderOffer date 29.05.2012 Order No. for drawing numberDept. / In charge Works No. Reference P+I diagr.Item No. Product No. 43440108100041316067 Rev.:

    List of Measuring Points

    Measuring Instrument RemarksMeas.point No.

    Location of measuring point

    Medium/Material

    Pcsperpump

    Type

    Scope of supply

    Measuring rangeHousing diameterThreaded connect.

    SensorlengthDiameter d

    Indication / Interlocking MakeDrawing No.DIN No.Ident. No.

  • Inquiry No. Page No. 12DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Quality Class according to ZN 35 4 ENCoating

    typePermissibletemperaturerange

    Surfacepreparation

    Primer Finish coat

    Product name Colour type and filmthickness [m]

    Product name Colour type and filmthickness [m]

    Colour

    A -30 to +80 [C]-22 to +176 [F]

    Degreased bysteam cleaningT = 135 [C]

    Luberhyd 1K Hydro dip primer,water-thinned1 x approx. 40-50

    Luberhyd Acrylate-alkydcompound, water-thinned1 x approx. 40-50

    RAL 5002ultra-marineblue

    B -30 to +80 [C]-22 to +176 [F]

    Sand-blastingSA 1

    Luberhyd 1K Hydro dip primer,water-thinned

    1 x approx. 40-50

    Luberhyd Acrylate-alkydcompound, water-thinned1 x approx. 40-50

    RAL 5002ultra-marineblue

    C +80 to +400 [C]+176 to +752 [F]

    Degreased bysteam cleaningT = 135 [C]

    - - Lubersil 1-componentvarnish paint

    Silicon resin compound,water-thinned1 x approx. 30-40

    Metallicsilver

    Coating Type and ColourItem *) Coating type RAL No.

    Pump C RAL 9006Coupling guard A RAL 5002Oil lines A RAL 5002Cooling water lines A RAL 5002Baseplate B RAL 5002Balancing water pipe, pressure gauge line,pre-warming line

    C RAL 9006

    Min. flow control valve with auxiliary valves Manufacturer's standard Manufacturer's standardGear / variable speed coupling Manufacturer's standard Manufacturer's standardStrainer body Manufacturer's standard Manufacturer's standard

    *) if included in scope of supply

    Preservation for pump removed from system ( indoor storage). Period and measures.

    Storage of pump < 12 monthsPump is preserved after performance test(Anticorit 87, Fuchs Minerallwerke GmbH)

  • Inquiry No. Page No. 13DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Documentation

    Documentation, drawings Scheduled date *)

    Installation plan + forces and moments PO+4Sectional drawing PO+12List of components PO+12

    Language: English

    Quality documentation Scheduled date *)

    Declaration of quality DTest curve, record D-1

    Language: German / English

    Kind of documentation Quantity

    Documentation as hardcopies 3

    Instruction manual Scheduled date Quantity

    Instruction manual as hardcopy 3

    Language: German

    *) PO+n: n weeks after purchase orderD: on delivery, D-n: n weeks before delivery

  • Inquiry No. Page No. 14DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Documentation

    Comments, drawings, calculations, special language

  • Inquiry No. Page No. 15DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Inspections/testsMaterial inspectionsStandard QCP / acceptance class ZN 57 117 / 1Certification Declaration of quality

    Language of certificate German / English (depending on supplier)

    Pressure test (static)Standard pressure test plan UA7 29703 01Test pressure 1.3 x nominal pressureSuction casing 16 bar gChamber to disch. casing 192.39 bar gDischarge casing 192.39 bar gSeal housing / balancing water chamber 16 bar g

    Hydraulic performance testPerformance test procedureTest curve no.Test class ISO 9906 / 2

    Test procedureGuarantee point Test points max. min.

    Q m3/hH mP cold kWP hot kWEta cold %Eta hot %H0 +/- 5% mOperating speed 1/minTest speed 1/minTemperature CDensity kg/dm3Q tap m3/hH tap (

  • Inquiry No. Page No. 16DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No.

    Hydraulic performance test (page 2)

    No. of Q/H curve meas. points 5 No. of NPSH flow points 0

    Pumps per order inspected/tested Quantity - non-witnessed Quantity - witnessedPressure test 1 0Performance test 1 0NPSH test 0 0

    Invitation time for witnessed inspections/tests 5 Working daysFor witn. and special insp./tests: take into account delivery time

  • Inquiry No. Page No. 24DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Inspections/tests (non-witnessed)Material inspectionsStandard QCP / acceptance class ZN 57 117 / 1Certification Declaration of quality

    Language of certificate German / English (depending on supplier)

    Pressure test (static)Standard pressure test plan UA7 29703 01Test pressure 1.3 x nominal pressureSuction casing 16 bar gChamber to disch. casing 192.39 bar gDischarge casing 192.39 bar gSeal housing / balancing water chamber 16 bar g

    Hydraulic performance testPerformance test procedureTest curve no.Test class ISO 9906 / 2

    Test procedureGuarantee point Test points max. min.

    Q m3/hH mP cold kWP hot kWEta cold %Eta hot %H0 +/- 5% m 1429.4Operating speed 1/minTest speed 1/minInput power kWTemperature CDensity kg/m3Q tap m3/hH tap (

  • Inquiry No. Page No. 25DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Hydraulic performance test (page 2)

    No. of Q/H curve meas. points 5 No. of NPSH flow points 0

    Pumps per order inspected/tested Quantity - non-witnessed Quantity - witnessedPressure test 1 0Performance test 1 0NPSH test 0 0

    Invitation time for witnessed inspections/tests 5 Working daysFor witn. and special insp./tests: take into account delivery time

  • Inquiry No. Page No. 17DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P. O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Special inspections / tests

    Number of testsPart Bearing housingInspection/test Vibration measurement (v eff.) non-witn.: 1Test procedure Measurement with hand-held instrument witnessed: 0Acceptance criteria DIN ISO 10816-1, Zone B,

    Class 3 in the range Q/Qopt = 0.7 to 1.1

  • Inquiry No. Page No. 18DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Vibration values1. Explanations

    DE horiz.

    DE vert.

    NDE horiz.NDE horiz.

    NDE vert.

    Axial

    KSBs HG pumps are designed for compliance with the vibration velocity limits according to ISO 10816-3, Group 3. These are determined as overallroot-mean-square values veff [mm/s] in the frequency range of 10 1000 Hz.

    The permissible root-mean-square value of the vibration velocity is governed by the support assembly flexibility and the evaluation zone limit to beapplied.

    The following applies to HG pumps:

    Zone limit B/C: rigid support: veff

  • Inquiry No. Page No. 19DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Drive motor

    Manufacturer Type: Quantity 1

    Operating data

    Motor rating kW Max. pump input power kWNominal voltage V Frequency HzSpeed 2985 min-1Nominal current IN A Starting current IS/INNominal torque TN Nm Starting torque TS/TNPull-out torque TK/TN Moment of inertia kgmEfficiency at cos. phi at4/4 load % 4/4 load3/4 load % 3/4 load1/2 load 1/2 loadSound pressure level at a distanceof 1 m (expected value)

    dB (A)

    Design

    Type of construction B 3Type of enclosure IP 55Thermal class FCooling typeRadial bearing Rolling element bearing / plain bearingThrust bearing Yes / NoLubrication Grease lubrication/oil fill/forced oil lubrication xx l/min

    Direction of rotation: counter-clockwise as viewed on the motor shaft end

    Accessories (included in motor price)

    Anti-condensation heater xxx V, xx HzTemperature monitoring for windings, bearingsLow-noise fan

  • Inquiry No. Page No. 20DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Steam turbine

    Manufacturer: Type: Quantity: 1

    Operating data:

    Max. turbine rating kWLive steam pressure bar (a)Live steam temperature CExhaust steam pressure bar (a)Exhaust steam temp at Nmax.. C

    Pump input power kW 875.28Steam consumption kg/hExhaust steam temp. CSpeed min-1 2985

    Design

    Live steam nozzle DN PN ANSI RFExhaust steam nozzle DN PN ANSI RFAutomatic starting device Yes 230/400 V, 50 Hz, 0.18 kWSpeed adjustment range 105/90 % of nominal speedBearingsDirection of rotation: Clockwise as viewed from turbine onto pump shaft

    Materials:Turbine casing Exhaust steam casingTurbine shaft ImpellerTurbine blades Nozzles

    Scope of supply (included in turbine price)

    Automatic starting device, second pulse transmitter, hydraulic cooling water valve, automatic live andexhaust steam drainage, baseplate extension

  • Inquiry No. Page No. 21DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Gear

    Manufacturer: Type: Quantity: 1

    Operating data:

    Output kWLosses kWPower input kWInput speed min-1Output speed min-1Transmission ratio 1 : x,xxxxxSound pressure level at a distanceof 1 m (expected value)

    dB (A)

    Design:

    Gearing Single-/double-helical gearingBearings Rolling element bearing / plain bearingLubrication Oil bath lubrication / forced oil lubricationGear oil flow rate xxx l/minOil supply by integrated oil pump flanged-mounted on gear

    separate oil supply unit, scope of supply KSB/customer

    Direction ofrotation :

    Input shaft counter-clockwise as viewed from motor onto pump shaftOutput shaft clockwise as viewed from motor onto pump shaft

    Materials:

    Casing Input shaftOutput shaft Primary wheelGear wheel Pinion

    Instrumentation:

  • Inquiry No. Page No. 22DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Variable speed turbo couplingManufacturer: Voith Turbo, Crailsheim Type: Quantity:

    Operating data:

    Output kWSlip loss kWMech. loss kWInput kWInput speed min-1Output speed min-1

    Design

    Control by adjustment of scoop tubeBearing Rolling element bearing / plain bearingLubrication by mechanically driven gear oil pumpDirection of rotation: clockwise as viewed from motor onto pump shaft

    Materials:

    Casing Drive shaftDriven shaft Primary wheelSecondary wheel Bowl

    Scope of supply

    ActuatorHartmann + Braun Contrac ________ with integrated positioner, 230 V/50 Hz, input signal 0/4 - 20mA

    Instrumentation consisting of:Duplex filter (item xx), thermometer (item xx), pressure switch (item xx), resistance thermometer(2xPt 100) (item xx), pressure gauge (item xx), thermostat (item xx), safety cut-out screw

    Working oil coolerincluding thermostatic control AMOT against extra chargeTube material Cu Zn 20 AlCooling water temperature 25 CCooling water requirement xx m/h

    Add-on parts for lube oil supply to feed water pump/shaft couplings and motor approx. xx l/min,consisting of:

    Electrically driven start-up/aux. oil pump 380 V, 50 Hz

  • pressure switch (item xx), change-over duplex filter (item xx), differential pressure switch (item xx) forfilter monitoring, non-return valves (item xx), pressure-sustaining valve (item xx)

    Lube oil coolerincluding thermostatic control AMOT against extra chargeTube material Cu Zn 20 AlCooling water temperature 25 CCooling water requirement xx m/h

  • Inquiry No. Page No. 23DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3-02 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product No. 43440108100041316067

    Oil supply unitManufacturer Quantity 1

    Operating data:Main oil pump Standby oil pump

    Flow rate l/minPressure 5 5 barSpeed 1450 1450 min-1Driven by Motor / pump shaft Motor

    MotorNominal rating kWVoltage VFrequency 50 50 HzDegree of protection IP 55 IP 55

    Oil filterChange-over duplex filter with contamination indicator, local/electrical, mesh size 40 Manufacturer , type

    Oil coolerInstallation: horizontalCooling water temperature 32 C 5 bar.Cooling water requirement m/h

    MaterialsOil tank Oil supply lineOil return lineCooler tubes JacketTube plates Water chambers

    Scope of supplyAbove-mentioned components mounted on oil tank and connected, oil level sight glass, overflowvalve.5 m oil supply and oil return line in straight length1 pressure switch with 2 contacts: aux. oil pump on 0.8 bar

    aux. oil pump off 2.0 bar1 pressure switch with 2 contacts: main motor on 1.8 bar

    main motor off 0.5 barOil thermometer 0 - 100 C in oil supply line.Adjustable overflow valve, connection for flange-mounted oil pump, safety valve in suction line.Wiring to terminal box.

  • Inquiry No. Page No. 9DateCustomer Calik EnergyCode name Calik Energy Buzmein Proj Pump: HGC 4/8KSB reference No. T20935-3 P.O. No.Offer date 29.05.2012 Order No.Dept. / In charge Works No.Item No. Product no. 43440108100041316067

    MINDESTFRDERSTROMANLAGE MINIMUM FLOW DEVICE DISPOSITIF DE DEBIT MINIMUM

    Zusammenfhrung der Mindestfrderstromleitungenvon mehreren Pumpen, max. 3 Pumpen gleicher Baugre. Blende zur Vermeidung derVerdampfung in der Leitung.

    So nahe wie mglich am Zu-laufbehlter.

    ZulaufbehlterFeed water tankBche alimentaire

    Mindestfrderstrom zum ZulaufbehlterMinimum flow outlet to feed water tankSortie dbit minimum vers la bche alimentaire.

    Liefergrenze, 1 = Kunde, 2 = KSBLimits of scope of supply, 1 = Customer, 2 = KSBLimite de fourniture, 1= Client, 2 = KSB

    Blende / Orifice

    Flanschverbindung / Flange connection / Raccord bride

    Absperrventil / Stop valve / Soupape d'arrt

    Rckschlagventil / Non return valve / Soupape non retour

    Collection of the minimum flow lines of several pumps,max. 3 pumps of the same size.

    Collecteur des conduites de dbit minimum de plusieurs pom-pes, 3 pompes de la mme taille au maximum.

    Orifice to prevent evapora-tion in the line. Located asclose as possible to thefeed water tank.

    Orifice pour viter l'vapora-tion dans la conduite. Aussi-proche que possible labche alimentaire.

    p = 2,5 barp = 36,25 psi

    UA4 29751 01 M

  • Code name Item No. Date

    Calik Energy Buzmein Proj 29.05.2012

    Projekt No. Hydraulic

    T20935-3-02

    Type / No. of stages Speed [1/min ] Temperature [C ] Density [kg/dm3 ]

    HGC 4/8 2985 120 0.9429