Systems for mobile machines - ifm · 2018-07-28 · detection in the hydraulic system. Electronics...
Transcript of Systems for mobile machines - ifm · 2018-07-28 · detection in the hydraulic system. Electronics...
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In your element
Systems for mobile machinesWith over 45 years of experience in sensors and control systems weknow about the special requirements for mobile machinery:heat, cold, moisture, dust and vibrations – maximum reliability evenunder extreme conditions. In addition, practical solutions for operation,communication and remote maintenance. The result: high uptime ofthe machines. The world’s leading manufacturers for mobile machineryrely on solutions from ifm – in over 70 countries worldwide.ifm – close to you!
The name ifm electronic stands for a large
range of different sensors and systems
for automation technology. For more
than forty-five years the family-run com-
pany has been researching, developing
and producing with the aim of optimising
technical processes and conserving
resources.
With industry and application know-how,
ifm – one of the leading manufacturers of
automation technology – successfully
provides system solutions that are both
innovative and economical. An extensive
product range provides sufficient flexi-
bility to meet customer requirements –
from an individual sensor, matching
accessories to a complete system solution.
Agricultureand forestry
Municipal vehicles
Transport and logistics
Constructionmachines
Simply scan the QR code andwatch the video showing theifm ecomatic overview.
www.ifm.com/gb/ecovideo
branch officetrade partner
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With industry-specific knowledgeand global service
The ifm group of companies is present in
over 70 countries with more than 5,200
employees and looks after more than
125,000 customers from the various in-
dustries. We take being close to the
customer very seriously: service visits in
the event of questions or requests,
support for installation or set-up have
become a standard for us. Your satisfac-
tion drives us on.
ifm electronic – a reliable partner for
implementing your projects.
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ecomatmobile used inconstruction machines
Sensors and controllers used in muddy and wet conditionsWe do not worry when leaving them out in the rain. Water, permanentcondensation or dirt are no problem for our systems for mobile appli-cations. The special mechanical design of the housing and a reliablesealing concept prevent the penetration of moisture.Suitable connectors and connection cables ensure that protectionrating IP 69K does not end at the housing connections. Benefit fromthe many years of application know-how from ifm electronic foryour construction machine!
Constructionmachines
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Sensors and controllers for shocks and vibrationsWhere the going gets tough, the material is exposed to permanentvibrations or extreme impact. This is why our sensors for mobile appli-cations are fully potted. Connectors are protected against unintendedloosening by a special vibration protection. The mechanical design ofcontrollers and modules is especially rated for permanent shock andvibration. Whether on the field or in the forest: no challenge can betoo hard for our systems.
For shocks and vibrations
Agricultureand forestry
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Sensors and controllers in snowy and icy conditionsThat leaves us cold: extreme weather conditions with iciness orblazing heat are no problem for our systems for mobile applications.Their wide temperature range allows use in all climatic zones.All sensors and controllers must prove their resistance in cyclicaltemperature shock tests before leaving production.Resistant housing materials ensure that salt deposits, as they mayarise during the winter when gritters are used, do not affect the product.
Municipal vehicles
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Sensors and controllers with thunder and lightningEven if high voltage is in the air: our sensors and control systems arenot impressed. The complex electronics is protected against electro-magnetic interference as detailed EMC tests have shown.Conducted interference is reliably filtered out and cannot affect thecontrollers. This ensures that the data exchange via the CAN interfacesfunctions reliably even under most adverse conditions such as inoutdoor applications of transport and logistics.
With thunder and lightning
Transport and logistics
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Systems formobile machines
1.Encoder type RM
Robust multi-turn encoder forposition detection in harsh
applications with automaticwork functions.
2.Dialogue modules PDM360 NG
7" and 12" TFT graphicdisplay for operation,
visualisation and parametersetting of the functions
of the vehicle.
3.CabinetModule
Decentralised CANopen I/Omodule for detecting digitaland analogue signals in the
cockpit or the operating panel.
4.ClassicController R360
Powerful 32-bit mobilecontroller for the complex
work functions ina wheeled excavator.
5.SmartController R360
Powerful mobile controllerfor automotive drive control
and communication withthe engine controller in a
wheeled excavator.
6.Identification systemDTM design
RFID reader for mobile usewith CANopen interface for
the identification ofattachment tools.
7.Camera system O3M design
3D sensors for detectingscenes and objects
for automated collisionavoidance.
8.Temperature sensor type TA
Compact 6 mm temperaturetransmitter for oil temperature
detection in the hydraulicsystem.
Electronics for hydraulics
In mobile machines and equipment most
functions are carried out by hydraulic
systems. In the meantime electronic control
of the valves and pumps has become a
standard in modern machines.
ifm’s ecomatmobile system provides
current-controlled PWM outputs and
optimised control functions for the power
outputs. This leads to a manufacturer-
independent interface between
hydraulics and electronics.
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Pressure sensortype PT
Compact androbust pressuretransmitter fordetecting theoperating pressurein the hydraulicsystem.
Temperaturesensor type TS
Compact androbust Pt100screw-in sensor formeasuring thegearbox tempera-ture. The mea-suring probe isscrewed directlyinto the gearboxhousing.
CompactModule
DecentralisedCANopen I/Omodule for readingthe process signalsand triggering theactuators in acombine harvester.
CANremote
Web-based wire-less data exchangefor remotediagnosis, visuali-sation and agri-cultural comfortfunctions.
ClassicControllerR360
Powerful 32-bitmobile controllerfor the complexwork functions,the automotivedrive control andcommunicationwith the enginecontroller in acombine harvester.
BasicDisplay
The high-resolu-tion colour displayand the visualisa-tion conceptreplace the con-ventional panelmeters in acombine harvester.
9. 10. 11. 12. 13. 14.
Remote maintenance and diagnosis
The detection of diagnostic data in the
sensors and network components is the
basis for a powerful and low-cost remote
maintenance concept. Via a radio connec-
tion service, operating data is read and
can be changed, if necessary. Thus faults
can be rectified and machine functions
can be optimised to the operating condi-
tions. A service engineer on site is not
necessary. The CANremote radio gateway
transfers the data between the CAN and
GSM / UMTS networks. The GPS option
allows detection of machine positions and
implementation of position-dependent
functions (e.g. tracking, precision farming).
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Systems formobile machines
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Inductive sensortype IGM
Inductive sensor inM18 design formobile applica-tions for positionmonitoring of thewaste containerlock.
Camera systemO3M design
3D sensors fordetecting scenesand objects forassistance func-tions such as colli-sion avoidanceand tracking.
Dialogue modulePDM360 NG
7" and 12" TFTgraphic display foroperation, visuali-sation and para-meter setting ofthe functions ofthe vehicle.
Mini controllerBasicController
A simple, modularand cost-optimisedmini controller toensure the workand drive functionsin a compactsweeper vehicle.
Camera systemO2M design
Camera for rearmonitoring in ve-hicles. Indicationsand visualisationson the cockpitdisplay.
Pressure sensortype PT
Compact androbust pressuretransmitter forlevel detection inthe industrialwater tank.
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E1 approval and highest EMC resistance
All sensors and control components meet
the high electrical requirements for noise
emission and immunity for components
for mobile use.
The units also have the E1 type approval
by the Kraftfahrt-Bundesamt (German
Federal Motor Transport Authority).
This allows installation of the units on
vehicles without invalidating their
operating permit. Beyond the required
EMC limit value of the E1 type approval
all units have an increased EMC resistance
of 100 V/m and withstand pulses from the
on-board vehicle supply system without
problems.
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Inductive sensortype IIM
M30 sensor formobile applica-tions for positionmonitoring of thetwistlocks in thespreader of thereach stacker.
CompactModule
DecentralisedCANopen I/Omodule for readingthe position sensorsignals of a spread-er. The reducedwiring complexityincreases the up-time of the reachstacker.
SafetyControllerR360
Powerful 32-bitsafety controllerfor the complexwork functions,the automotivedrive control andcommunicationwith the enginecontroller of areach stacker.
Temperaturesensor type TS
Compact androbust Pt100bolt-on sensor formeasuring thegearbox tempera-ture. The mea-suring probe isscrewed directlyinto the gearboxhousing.
Pressure sensorPU design
Compact androbust pressuretransmitter withDEUTSCH or AMPconnector for thedetection of theoperating pressurein hydraulicsystems.
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Safety controllers
The integrated hardware and software
functions as well as the programming
according to IEC61131 are the basis for the
use of ecomatmobile components in
applications up to PL d (EN ISO 13849-1)
or SILcl 2 (IEC 62061).
The CANsafety extension allows the safe
exchange of safety-critical data between
bus participants e.g. two safety controllers
on the same bus cable, parallel to the
”normal“ communication.
Above-average qualitycreates reliability
Sensors and controllers of the highest quality and reliabilitySolutions of maximum quality and reliability – that is what thecustomers expect from ifm electronic. In addition to the qualitymanagement according to ISO 9001 all ifm systems are developed andcertified according to applicable standards for use in mobile vehicles.ifm also offers control systems for safety-related applicationscomplying with EN ISO 13849-1 and IEC 62061.
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All ifm units have to prove their reliability
in extensive tests. Common product tests
are enhanced and completed by com-
bined tests such as temperature shock and
vibration tests as well as special leak tests,
e.g. using high-pressure water jets.
Among others, these test procedures
lead to protection rating IP 69K that all
sensors and connectors for mobile applica-
tions have. Before the ifm products go to
the customer they are all submitted to a
100 % final inspection.
Only these measures allow ifm to
guarantee the quality and reliability they
promise the customer.
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IP 69K test
A high-pressurewater jet with
100 bar pressure at80 °C is aimed atthe object from
short distance andat standardised
angles. Only unitsremaining ingress-
resistant over adefined time
obtain protectionrating IP 69K.
Climate laboratory
Simulation ofdifferent climatic
zones. Amongothers the switch-
on behaviour ofthe ecomatmobile
components istested at extreme
temperatures.
EMC test
Electric discharge,high voltage andelectromagnetic
fields:ecomatmobile
products areprotected against
noise pulsesby the housing.
The electronics onthe inside are
protected.
Shaker
Vibration andshock tests
simulate therough operatingconditions which
are no problemfor the ifm compo-
nents for mobileapplications.
Tried-and-tested for daily use
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Robust ina stone crusher:
The PDM dialoguemodule as display
and operatingunit.
Automated agri-culture:Using the 3D sen-sor system O3M,line tracking canbe automated andthe speed of thetractor can beoptimised.
ecomatmobile in afire engine: ThePDM dialoguemodule visualisesthe state of thefire water pumpsystem.
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ifm as soilstabiliser: I/O
modules are usedfor a decentralised
connection ofsensors and
actuators.Theycommunicate with
the controller viaCANopen.
Logging vehiclewith loader:ecomatmobilecontroller controlsvehicle andapplication.
Digging depthcontrol:In the CR1082 dia-logue unit fromifm, the heightposition of thebucket blade iscalculated to thecentimetre fromthe measuredresults of six incli-nation sensorstype JN – spreadacross the excava-tor boom, in theupper structureand on the tiltbucket.
In the street andon rail:In the 2-wayvehicle a pressuresensor for mobileapplicationsmonitors the airbrake system.
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Control systemsfor mobile vehicles
Systems formobile machines
CR040120 12 x digital, 4 x analogue (U/I)4 x frequency, 4 x resistance 8 x digital, 8 x PWM 2 x CAN
CR040324 12 x digital, 4 x analogue (U/I)4 x frequency, 4 x resistance
12 x digital, 2 x PWM-I10 x PWM 2 x CAN
CR041116 8 x digital, 4 x analogue (U/I)4 x frequency, 4 x resistance
8 x digital, 8 x PWM-I8 x PWM, 4 x H bridge 2 x CAN
CR043114 8 x digital, 4 x analogue (U/I)4 x frequency, 4 x resistance 6 x relay 2 x CAN
Inputs / outputstotal
Input functions Output functions Interfaces Order no.
BasicController, IP 20
CR703232 16 x digital, 16 x analogue (U/I)16 x frequency
16 x digital, 16 x PWM-I16 x PWM, 2 x H bridge
4 x CAN, 1 x USB1 x RS-232
CR713280 32 x digital, 32 x analogue (U/I)32 x frequency
48 x digital, 32 x PWM-I32 x PWM, 4 x H bridge
4 x CAN, 1 x USB1 x RS-232
SafetyController, IP 67
CR003232 16 x digital, 16 x analogue (U/I)16 x frequency
16 x digital, 16 x PWM-I16 x PWM, 2 x H bridge
4 x CAN, 1 x USB1 x RS-232
CR003332 16 x digital, 12 x analogue (U/I)12 x frequency, 4 x resistance
16 x digital, 16 x PWM-I16 x PWM, 2 x H bridge
4 x CAN, 1 x USB1 x RS-232
ClassicController, IP 67
CR013364 32 x digital, 16 x analogue (U/I)16 x frequency, 6 x resistance
32 x digital, 18 x PWM-I28 x PWM, 2 x H bridge2 x analogue 0.2...10 V
5 x CAN, 1 x USB1 x RS-232
CR023480 32 x digital, 32 x analogue (U/I)32 x frequency
48 x digital, 32 x PWM-I32 x PWM, 4 x H bridge
2 x 2 CAN, 1 x USB1 x RS-232
CR023580 40 x digital, 36 x analogue (U/I)36 x frequency, 4 x resistance
40 x digital, 32 x PWM-I32 x PWM, 4 x H bridge
2 x 2 CAN, 1 x USB1 x RS-232
ExtendedController, IP 67
CR253032 16 x digital, 4 x analogue (U/I)4 x frequency, 2 x resistance
16 x digital, 2 x PWM-I12 x PWM, 2 x analogue 0.2...10 V 2 x CAN
CR253264 32 x digital, 8 x analogue (U/I)8 x frequency, 4 x resistance
32 x digital, 4 x PWM-I24 x PWM, 2 x analogue 0.2...10 V 3 x CAN
SmartController, IP 67
CR030342 24 x digital, 8 x analogue (U/I)4 x frequency
18 x digital, 8 x PWM6 x PNP 10 A
2 x CAN1 x RS-232
CabinetController, IP 20
32-bit controllers
CR201216 16 x digital, 4 x 0...10 V 4 x digital, 2 x PWM 1 x CAN
CR201616 16 x digital, 4 x 0...5 V 4 x digital, 2 x PWM 1 x CAN
Inputs / outputstotal
Input functions Output functions Interfaces Order no.
CabinetModule, IP 20
I/O modules
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The choice is yours
CR20318 – 8 x digital, 4 x PWM-I, 4 x PWM 1 x CAN
CR203216 8 x digital, 4 x analogue (U/I) 8 x digital, 4 x PWM 1 x CAN
CR203312 8 x digital, 4 x analogue (U/I) 4 x digital, 4 x PWM 1 x CAN
Inputs / outputstotal
Input functions Output functions Interfaces Order no.
CompactModule, IP 67
I/O modules
CR04512.8"colour display – 5 freely programmable backlit function keys,
cursor key 1 x CAN
CR04524.3"colour display – 6 freely programmable backlit function keys,
cursor key 1 x CAN
Displaysize
Inputs /outputs
Operating elements Interfaces Order no.
BasicDisplay, IP 65/67
CR10837"colour display
1 x digital /analogue-In
1 x digital-Out8 freely programmable backlit function keys
4 x CAN, 2 x USB1 x Ethernet
2 x video
CR10827"colour display
1 x digital /analogue-In
1 x digital-Out
9 freely programmable backlit function keys,key with pushbutton,
touch screen
4 x CAN, 2 x USB1 x Ethernet
2 x video
CR10847"colour display
1 x digital /analogue-In
1 x digital-Out
9 freely programmable backlit function keys,encoder with pushbutton
4 x CAN, 2 x USB1 x Ethernet
2 x video
CR10857"colour display
1 x digital /analogue-In
1 x digital-Out
9 freely programmable backlit function keys,key with pushbutton
4 x CAN, 2 x USB1 x Ethernet
2 x video
CR120012"colour display
1 x digital /analogue-In
1 x digital-Out
13 freely programmable backlit function keys,key with pushbutton
4 x CAN, 2 x USB1 x Ethernet
2 x video
CR120112"colour display
1 x digital /analogue-In
1 x digital-Out
13 freely programmable backlit function keys,key with pushbutton,
touch screen
4 x CAN, 2 x USB1 x Ethernet
2 x video
PDM360 NG, IP 65/67
Dialogue modules
CR04216 automotive relays, 10 automotive fuses
Locations Order no.
BasicRelay, IP 20
Relay modules
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Control systemsfor mobile vehicles
Systems formobile machines
CR3114
CAN 3G / GPS radio modem for the transfer of SMS messages and data packetswith GPS / Glonass-receiver for position determination.
GSM / GPRS / EDGE (850 / 900 / 1800 / 1900 MHz);UMTS / HSDPA (800 / 850 / 900 / 1700 / 1900 / 2100 MHz)
M12 connectorFME connector
SMA socket
Description Connection Order no.
Remote maintenance
RM900124 bits 1 x CAN synchro flange 10 mm synchro flange withflattened shaft 10 mm
Resolution Interface Shaft Shaft Order no.Order no.
Absolute multiturn encoder
O2M2001/4" 4:3 VGACMOS imagesensor Color
1000 / 1500 x 1100;2000 / 3000 x 3200;5000 / 7500 x 5500
78 lens heating
O2M20178 integrated mirror function,lens heating
O2M2021/4" 4:3 VGACMOS imagesensor Color
1000 / 3000 x 2200;2000 / 6000 x 4400;
5000 / 15000 x 11000
115 lens heating
O2M203115 integrated mirror function,lens heating
Type of sensor Operating distance /field of view size
[mm]
Angle ofaperture
[°]
Description Order no.
O2M analogue camera
O3M151PMD 3D chip
– 70 x 23 image resolution 64 x 16 pixels
O3M161– 90 x 32 image resolution 64 x 16 pixels
O3M 3D smart sensor, CAN interface
O3M950infrared light850 mm
– 70 x 23 for the operation of O3M151
O3M960– 90 x 32 for the operation of O3M161
O3M illumination unit
Cameras
RM9000
JN23000...360 / ± 180 0.05 / < ± 0.5 1 x CAN 1 x CAN / J1939
Angular range
[°]
Resolution /accuracy
[°]
Interfaces Interfaces Order no.Order no.
Inclination sensors
JN2100
JN2301± 45 0.01 / < ± 0.1 1 x CAN 1 x CAN / J1939JN2101
M18, f 20
Design Rangereferred to Ø 30 mm
[mm]
Order no.
RFID system 13.56 MHz
DTM424
M18, nf 40 DTM425
M30, f 40 DTM434
M30, nf 60 DTM435
DTM evaluation unit / antenna, CAN interface
Ø 30 x 2.8 / 03 - 16 Kbits
Description Order no.
E80370
Ø 30 x 2.5 / 06 - 896 bits E80371
Ø 20 x 2.5 / 06 - 896 bits E80377
Ø 4.35 x 3.6 / 03 - 896 bits, 10 pieces E80381
ID TAGs (selection) for 13.56 MHz system
f: flush installation nf: non-flush installation
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Not yet found
the right sensor?
More details at
www.ifm.comThe choice is yours
IFM213M12 / 60 4 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IFM204M12 / 70 7 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM200M18 / 70 8 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM201M18 / 70 12 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM200M30 / 70 12 f M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM201M30 / 70 22 nf M12 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IFM207M12 / 79 4 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IFM208M12 / 79 7 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM202M18 / 81 8 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IGM203M18 / 81 12 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM202M30 / 81 12 f cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
IIM203M30 / 81 22 nf cable, 6 m 3-wire DC PNP; 2-wire DC PNP/NPN; normally open
Design /housing length
[mm]
Sensingrange[mm]
Connection Output Order no.
Inductive sensors (selection)
MFH200M12 / 93 1.8 f M12 500
MFH201M12 / 93 1.8 f M12 500
MFH202M12 / 60 1.8 f M12 500
MFH203M12 / 60 1.8 f M12 500
MFH204M12 / 60 1.8 f M12 500
M9H200M14 / 53 2 f M12 500
MF5004M12 / 60 60 ( M 4.0) M12 –
MFS211M12 / 601) 60 ( M 4.0) M12 –
PNP; normally open
NPN; normally open
PNP; normally open
NPN; normally open
PNP; normally closed
PNP; normally open
PNP; normally open
PNP; normally open
Design /housing length
[mm]
Sensingrange[mm]
Connection2) Pressureresistance
[bar]
Output Order no.
Pressure-resistant magnetic sensors
f: flush installation nf: non-flush installation
1)full-metal housing 2)units with cable connection upon request
PU57040...10 0...10 V PU56040...10 V PP004E2 x OUT
PU57030...25 0...10 V PU56030...10 V PP003E2 x OUT
PU57020...100 0...10 V PU56020...10 V PP002E2 x OUT
PU57010...250 0...10 V PU56010...10 V PP001E2 x OUT
PU57000...400 0...10 V PU56000...10 V PP000E2 x OUT
PU57600...600 0...10 V PU56600...10 V
PT57040...10 4...20 mA PT56044...20 mA
PT57030...25 4...20 mA PT56034...20 mA
PT57020...100 4...20 mA PT56024...20 mA
PT57010...250 4...20 mA PT56014...20 mA
PT57000...400 4...20 mA PT56004...20 mA
PT57600...600 4...20 mA PT56604...20 mA
Relative pressuremeasuring range
[bar]
Analogueoutput
Order no. Analogueoutput
Order no. Output Order no.
Pressure sensors
DEUTSCH connector AMP connector M12 connector
ifm electronic gmbhFriedrichstraße 145128 EssenTel. +49 / 201 / 24 22-0Fax +49 / 201 / 24 22-1200E-mail [email protected]
Position sensors
Sensors formotion control
Industrial imaging
Safety technology
Process sensors
Condition monitoringsystems
Industrialcommunication
Identification systems
Systems formobile machines
Connectiontechnology
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