System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection...

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System Components for Industrial Communication IO-Link

Transcript of System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection...

Page 1: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

System Components for Industrial CommunicationIO-Link

Page 2: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

2 www.balluff.com

What is IO-Link?

As the first standardizeduniform, universallyapplicable interface incontrol technology, IO-Linktransmits all sensor andactuator signals to thecontroller. Likewise, IO-Linkpasses control data downto the lowest sensor level.All this makes automationeven more powerful thanever before. And it does itby simple means.

Easy to get started,time-saving installation

With IO-Link you canuniformly wire varioussensors and actuatorstogether. You do not haveto retrofit your system,nor replace the provenunshielded industrial cable.Special bus systems are alsounnecessary, since IO-Linkoperates independent of anyparticular field bus.This makes installationchild’s play: Simply integrateIO-Link into your existingsystem – just the way youneed to have it. Upwardcompatibility with con-ventional technology meansexpansion is possible at anytime. Enjoy the profits fromoptimized data transmission.

Automatic settingon-the-fly

Additional advantages foryour process quality:Sensors and actuators cannow be simply exchanged.The controller specifiesthe necessary settings. Theparameters stored there areimmediately sent.In many cases, no teach-inprocedure is required.Timely configuration alsotakes place when there arechanges in the productionprocess, such as whenproduct or size are changedor materials and recipessubstituted. This means:– Shortened setup times– Longer machine runtimes– Greatest possible reliability– Increased efficiency

IO-Link

Continuous monitoring

Another plus: Continuousmonitoring of data ensuresreliable operation. Errorsare centrally detected andthe system constantlyreadjusted.This means diagnostics iscontinuous – with positiveeffects on process quality:– Greater noise immunity

compared with analogsignals

– Simplified service– Lower maintenance costs– Increased system

availability– Higher productivity

Network technologyfor optimized data transferand increased efficiency

Par

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Page 3: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

Standard Connection Cable

IO-Link DeviceM12

IO-Link

Simple installation:Save 30 minutes of worktime – perfect IO-Linkwiring in 30 seconds.

Network technologyfor optimized data transferand increased efficiency

To be able to use all thefunctions of a laser distancesensor, conventional wiringrequires considerable time.Roughly half an hour toconnect four different cables:A shielded multi-conductoras well as three standard

Profibus, DeviceNet, CanOpen ...

Multi-conductor,shielded

TerminalIP 67

Shielded

4× AI

8× DIO

Cable

PortsTerminalWork time

IO-Link1× Standard

1× IO-Link

30 seconds

3

IO-Link interface

– Serial point-to-pointconnection

– 3-/2-wire interface,based on IEC 60947-5-2

– Unshielded standardsensor cable, max. 20 m

– Current draw per sensor/actuator: 200 mA

– Serial UART protocol:Pulse modulation 24 V

Communication modes

– Process data (cyclical):2 bytes input or2 bytes output data,max. 32 bytes

– Deterministic timebehavior:2 ms cycle time for 16 bitsof process information

– Service data:No mutual interferencewith the process data

– Integrity level: 2

Alternative: Switchingmode (SIO)

– Switching signal on Pin 4– Parameter setting through

communication, thenfall-back to SIO mode

cables, since the sensor hasan analog measuring signal,two switching signals andone digital input. In addition,three ports for digital andone port for analog I/O areconnected to the field businterface. Compare this with

an IO-Link solution, whichis ready to use in around30 seconds.All you need is a standardcable and an IO-Link porton the Master.

Before1× multi-conductor shielded1× analog shielded3× standard for DIO1× AI, 2× DI, 1× DO1× IP 6730 minutes

MasterM12

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IO-Link

Network technologyfor optimized data transferand increased efficiency

Logistics and planning– Simplified stocking thanks to uniform, universal interface

for all variants– Reduced planning and administration effort through

reduced variant and interface variety– Lower costs, since simple, unshielded industrial cables

can be used– Increased investment security due to a manufacturer-

neutral, open standard– Well equipped for future requirements due to the greatest

possible flexibility in project planning

Service and maintenance– Less oversight required due to automatic readjustment– Reduced machine downtimes through reliable error

detection and localization, fast sensor replacement andcentralized data setting

– Less maintenance thanks to anticipatory error detection

Lowercosts

Lessmaintenance

IO-Link offersoptimizing andcost-reducing potentialin the following areas:

Page 5: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

5

IO-Link

Network technologyfor optimized data transferand increased efficiency

Runtime– High automation precision through direct data

transmission– Centralized parameter setting by the controller – even

over long distances– Reliable readjustement, since data monitoring runs

continuously (e.g. maintaining a specified level or aswitching hysteresis)

– Fast sensor replacement, quick format changes thanksto centralized parameter setting

– Standard and IO-Link sensors/actuators can be used atthe same time

Installation and startup– Simple integration into the field bus world through

uniform interface and the use of traditional, unshieldedindustrial cables

– Reduced startup times, since the controller takes overparameter setting

– Incremental expansion through simultaneous use ofbinary and analog sensors/actuators

Reducedtime outlay

Shorterdowntime

Page 6: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

www.balluff.com

Housing sizeOutput signalInstallation typeLinear range sl

Ordering code

Supply voltage US

RippleRated insulation voltage Ui

Rated distance se

Load resistance RL

Load resistance RT

No-load current I0 at Ue

Polarity reversal protectedShort circuit protected

Ambient temperature range Ta

Repeat accuracy RBWN

Non-linearityMeasuring speedResponse timeTemperature coefficient TC typ.in optimal range min.of +10...+50 °C max.

Enclosure rating per IEC 60529Degree of protectionHousing materialMaterial of sensing faceConnection typeRecommended connectorDisplay

IO-LinkModeBaud rateValue range

M18×1IO-Link

flush1...5 mm

BAW M18MI-BLC50B-S04G

18...30 V DC≤ 15 % of Ue

250 V AC3 mm≥ 2 kΩ

≤ 10 mAyesyes

–10...+70 °C±8 µm

≤ ±120 µm≤ 40 m/s

2 ms–2 µm/K+1 µm/K–8 µm/K

IP 67�

CuZn nickel platedPBT

ConnectorBKS-_ 19/BKS-_ 20

Out of Range

COM 238.4 Kbaud

0000 H...03FF H

Inductive Distance SensorBAW M18

6

With Balluff inductive distancesensors it’s easy to position,sense distances or materialvariations.

Applications

A few examples of the manypossible uses:– Distance sensing (even at

high traverse speeds)– Thickness measurement of

films, sheet metal– Belt center measurement– Measuring the width of

metal strips– Detecting waviness– Counting– Positioning– Position checking– Clamping status detection– Selection of various sizes

and materials

Features

– Non-contacting, absolutemeasuring principle

– Distance-proportionalIO-Link output signal

– High repeat accuracy– Optimal linearity– Low temperature drift– Measuring speed up to

40 m/s– LED for restricting the

working range– Insensitive

to contamination

IO-Link

Page 7: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

SeriesOutput signalWorking rangeMeasuring range

Distance Sensor PNPElectricalSupply voltage US

No-load supply current I0 max.SettingsSwitch pointsOpticalEmitter, light typeWavelengthLaser ClassLight spot diameter

ResolutionGray value shiftRepeat accuracyTemperature driftLinearitySwitching hysteresisTimeTurn-on/turn-off delayReady delayFrequency of operating cycles fIndicatorsPower indicatorOutput function indicatorStability indicatorMechanicalDimensionsConnection typeHousing materialOptical surfaceWeightAmbientEnclosure rating per IEC 60529Polarity reversal protectedShort circuit protectedAmbient temperature range Ta

Permissible ambient light

IO-LinkModeBaud rateValue rangeDiagnosticsParameters

BOD 63MIO-Link

200...6000 mm5800 mm

BOD 63M-LI06-S4

18...30 V DC≤ 90 mATeach-in

2

Laser, red light660 nm

25 mm at 3 m10 mm at 6 m

≤ 2 mm≤ 1,5 %≤ ±4 mm

≤ 2 mm/°C±1%

≤ 15 mm

≤ 3.4 ms≤ 20 ms≥ 150 Hz

LED greenLED yellow

LED red

90×70×35 mmM12 connector, 4-pinAnodized aluminum

Glass270 g

IP 65yesyes

–10...+60 °C≤ 10 kLux

COM 238.4 Kbaud

00C8 H...1770 HStability indicator

Switch points,laser on/off,

button disable

Laser Distance SensorBOD 63 M

7

When traditional sensingmethods reach theirtechnological and economiclimits, the BOD 63M stepsin:– for detecting small objects

over long distances– in difficult environments

such as high temperatures– in robot cells

The BOD 63M in its ruggedmetal housing has a workingrange of 200...6000 mm.Its data are sent in IO-Linkmode. This makes setupand operation extremelyeasy: Two teach-in buttonsare provided for initiatingstartup. Directly from thecontroller you set bothswitching points, turn thelaser off and disable thebuttons.

270° rotatable

Rec

eive

rE

mitt

er

IO-Link

Connector orientation

Page 8: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

BFS 26KIO-Link

12...32 mm50...200 mm

BFS 26K-IX-L01-S4

12...28 V DC10 %

≤ 40 mA3× PNP transistors

100 mALight-on≤ 2.4 VTeach-in

pulsed white lightround

∅ 4 mm at 22 mm range±6 mm at Tol. 3

adjustable in 5 levels

LED green3× LED yellow

3× LED red

300 ms1 ms

500 Hz50 ms OFF delay selectable

50×50×17 mmM12 connector, 4-pinImpact-resistant ABS

PMMA40 g

IP 67yesyes

–10...+55 °CEN 60947-5-2

COM 238.4 Kbaud

max. 5 colors,5 tolerance ranges,

N.O./N.C.,button disable

SeriesOutput signalWorking range in diffuse modeWorking range in reflector mode

Color Sensor PNPElectricalSupply voltage US

RippleNo-load supply current I0 max.Switching outputOutput currentOutput circuitVoltage drop Ud at IeSettingsOpticalEmitter, light typeLight spot geometryLight spot diameterRange toleranceColor resolution toleranceIndicatorsPower indicatorOutput function indicator Ch. 1...Ch. 3Output function indicator Tol. 1...Tol. 5TimeReady delayResponse timeFrequency of operating cycles fTime functionsMechanicalDimensionsConnection typeHousing materialOptical surfaceWeightAmbientEnclosure rating per IEC 60529Polarity reversal protectedShort circuit protectedAmbient temperature range Ta

Ambient light rejection per

IO-LinkModeBaud rateParameter

Color SensorBFS 26K

8

Connector orientation

Robotics, automation,quality assurance andproduction processes areamong the applicationsfor color sensors. TheBFS 26 K color sensor isuniquely suited for– quality assurance– part selection– discriminating cable

conductors.

The BFS 26K uses whitelight, making it especiallyinsensitive to ambient light.This provides you withreliable data in challengingapplications. Making yoursetting is child’s play, sincethe controller handles dataconfiguration via IO-Link.

270° rotatable

Em

itter

Rec

eive

r

IO-Link

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Module 40×40×120 mmIO-LinkPBTPround

BIS L-409-045-001-07-S4

24 V DC ±10 %/–20 %≤ 10 %

≤ 50 mA no load0...+60 °C

IP 67non-flush

yes4-pin round connector

170 g

COM 3 (3-wire)230.4 Kbaud

IO-Link

Description/dimensionsOutput signalHousing materialAntenna type

Ordering code

Supply voltageRippleSupply voltageAmbient operating temperatureEnclosure rating per IEC 60529Mounting in steelLED function indicatorConnection typeWeight

IO-LinkModeBaud rate

Industrial RFID SystemBIS L-409

9www.balluff.com

Observe installation notes in BIS L brochure!

activesurface

The key areas of applicationfor the non-contactingBIS L-409-045-001-07-S4identification system are inequipment organization andproduction, e.g.:– for controlling material

flow– in workpiece transport on

conveyors– for acquiring safety-

relevant data

Information pre-programmedinto data carriers can beread and passed along usingnon-contacting datacapture. These data are sentout serially over the IO-Linkinterface and made availableto the IO-Link master.

BIS L-409-045-001-07-S4 isan autonomous unit. Nocable-carried power sourceis required. The energyrequired is emitted by theintegrated read head.

Specifications for data carriersand additional identification systems canbe found in the Balluff main catalog,on the CD-ROM or DVD-ROM or online!

www.balluff.com

Page 10: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

Available sizes

Number of plungers 2 3 4 5 6 8 10 12Dimension l1 = 12 mm 70 80 90 105 120 140 170 200l2 at l1 = 16 mm 70 90 105 120 140 170 200 240dimensions in mm

Multiple position switchesper DIN 43697 forstandard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith anticrystallizationplungers

– For use with aggressive,resinifying liquid media

– In dry areas with very finechip presence

IO-Link

– Simple installation:Standard M12 connectors

– No cable gland needed, factorysealed to IP 67

– Can be connected in seconds– High diagnostic capability:

Parallel processing for normallyopen/normally closed signals

Plungertype

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerL Roller

bearingE Anticrystallization

chisel plunger

Ordering example:BNS 819-D02-D16-100-10-S4R-IO

BNS 819-D_ _-_ _ _-100-10-_ _ _ -IO

S4R 5-pin,right side

S4L 5-pin,left side

ConnectorNo. ofplungers

Mechanical MultiplePosition Switches BNSSeries 100

10

IO-Link

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BSE 30.0BNS ...-100-10-...

Silver, gold platedSnap switch

Dual changeover, one NO andone normally-closed, galvanically isolated

see catalog “The Mechanical Line”

8 mm6 mm

5,5 mm4 mm

min. 20 Nmax. 300/min

40 m/min30 m/min8 m/min20 m/min120 m/min±0.002 mm±0.01 mm

COM 238.4 KbaudN.O./N.C.

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical data

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach plunger Dvelocity plunger E

plunger Kplunger Rplunger L

Repeata- plunger D, E, Kbility plunger R, L

IO-LinkModeBaud rateParameter

TypeOutput signalPlunger spacingMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient operating temperatureEnclosure rating per IEC 60529

Multiple Position Switches Series 100IO-Link

12 mm or 16 mmper DIN 43697

Chisel (D), ball (K), Roller (R), roller bearing (L) or anticrystallization plungers (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M12 connector–5...+85 °C

IP 67

Gasket

Anticrystallization chisel plungers (E)

50 (s

ide

cab

le e

ntry

) Connec-tor S4R

Connec-tor S4L

88 (up to 6x), 80 (up to 8x)

Mechanical MultiplePosition Switches BNSSeries 100

11www.balluff.com

IO-Link

Page 12: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

Multiple position switchesfor standard applications

– Smallest plunger spacingfor electromechanicalmultiple position switches(8 mm or 10 mm)

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith anticrystallizationplungers

– For use with aggressive,resinifying liquid media

– In dry areas with very finechip presence

Plungertype

08 8 mm10 10 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerE Anticrystallization

chisel plunger

Ordering example:BNS 819-B04-D08-46-12-S4R-IO

BNS 819-B_ _-_ _ _-46-12-_ _ _-IO

S4R 5-pin,right side

S4L 5-pin,left side

ConnectorNo. ofplungers

Mechanical MultiplePosition Switches BNSSeries 46IO-Link

12

IO-Link

– Simple installation:Standard M12 connectors

– No cable gland needed, factorysealed to IP 67

– Can be connected in seconds– High diagnostic capability:

Parallel processing for normallyopen/normally closed signals

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l2 at l1 = 8 mm 49 59 64 72 80 96 112

l1 = 10 mm 49 59 72 80 89 112 129dimensions in mm

Page 13: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact systemConnection typeElectrical data

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach plunger D, Evelocity plunger K

plunger RRepeata- Plunger D, Ebility Plunger K

Plunger R

IO-LinkModeBaud rateParameter

BSE 73BNS ...-46-12-...

GoldSnap switch

Single-pole changeoverSolder connection

see catalog “The Mechanical Line”

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min (D), 10 m/min (E)

9 m/min60 m/min±0.02 mm±0.03 mm±0.05 mm

COM 238.4 KbaudN.O./N.C.

TypeOutput signalPlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient operating temperatureEnclosure rating per IEC 60529

Multiple Position Switches Series 46IO-Link

8 mm or 10 mm

Chisel (D), ball (K), roller (R) or anticrystallization plungers (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M12 connector–5...+80 °C

IP 67

Anticrystallization chisel plungers (E)

Connec-tor S4R

Connec-tor S4L

Mechanical MultiplePosition Switches BNSSeries 46IO-Link

13www.balluff.com

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Using proven IO-Linkmanner the valve connectorsBNI IOL-750 and -751make connectingdecentralized valve terminalsto the control level incrediblyeasy.

Additional benefits to you:– Compact adapter

housingDirect plugging into thevalve terminal usingminimal space

– FlexibilityCompatible with pinconfigurations of manyvalve terminals

– Optimized cablingConnects to the controllevel using standard3-conductor sensor cable

– ModularityControl up to 16 solenoids(larger expansion level indevelopment)

Valve ConnectorIO-Link

Valve Connector BNI IOL-75_IO-Link

BNI IOL-75_-000-K007*–5...+55 °C–25...+85 °C

Plastic60×53.5×17 mm

IP 20UL, CSALED red

LED greenYes

18...30.2 V DCPin 1: Supply voltage +24 VPin 2: –Pin 3: GND, reference potentialPin 4: Q/C, IO-Link data transmission channelPin 5: Function ground

compliant with the various pinconfigurations of leading manufacturers

of valve terminals

COM 238.4 Kbaud

*Detailed ordering code on request!

SeriesOutput signal

Ordering code

Operating temperatureStorage temperatureHousing materialDimensionsEnclosure ratingApprovalsError indicatorCommunication indicatorShort circuit monitoring for each outputSupply voltageIO-Link port pin assignments(M12, A-coded, male)

Signal assignments D-SUB 25-pin

IO-LinkModeBaud rate

14 www.balluff.com

Page 15: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

Pressure Sensors BPMIO-Link

10...600 bar

BPM B010-DV001-I00A0A-S4BPM B050-DV001-I00A0A-S4BPM B100-DV001-I00A0A-S4BPM B200-DV001-I00A0A-S4BPM B400-DV001-I00A0A-S4BPM B600-DV001-I00A0A-S4

IP 67G¼ AG

32×95 mmapprox. 200 g

0...10 bar0...50 bar0...100 bar0...200 bar0...400 bar0...600 bar

10 Bit2 ms

M12×1 connector, 4-pinStainless 1.4301, AL3O2, FKM

Stainless 1.4301FKM

–25...+100 °C–25...+70 °C15...32 V DC

1.5× measuring range

COM 238.4 Kbaud

SeriesOutput signalPressure ranges

Ordering 0...10 barcode 0...50 bar

0...100 bar0...200 bar0...400 bar0...600 bar

Enclosure rating per IEC 60529Process connectionDimensionsWeightMeasuring range

ResolutionSampling rateConnectionMedia-contacting materialsElectronics housing materialsSeal materialsMedium temperature rangeElectronics temperature rangeSupply voltageOverload

IO-LinkModeBaud rate

Pressure SensorsIO-Link

IO-Link pressure sensorwith reliable 10-bit digitaldata transmission. Thissensor also offers a freelyprogrammable switchingpoint in the 16-bit IO-Linksignal.

The specific benefits include:– Measured value

acquisition with a long-term stable ceramic cell

– Simple parametersetting via a centralman-machine interface forthe system

– Free selection of theinstallation locationin the system saves costs

– Expanded diagnosticcapability compared withtraditional pressuresensors

– High reliability of thedata values

15

Sealing edgeDIN 3852-11

Page 16: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

PROFIBUSMaster

4× IO-Link, 12× I/O

BNI-PBS-502-000-Z001

18...30 V DCBUS RUN

UA, US, under-voltageM12, B-coded

7/8"M12, A-coded

81212yes

200 mA1.6 A

LED yellowShort circuit/overload: LED red

< 9 A< 9 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 580 g

2 mounting holes225×68×37 mm

Nickel-plated GdZn

4× MasterSIO, COM 1, COM 2, COM 3

LED greenLED red1.6 A

PROFIBUSMaster

4× IO-Link, 12× I

BNI-PBS-501-000-Z001

18...30 V DCBUS RUN

UA, US, under-voltageM12, B-coded

7/8"M12, A-coded

812

no200 mA

LED yellowShort circuit/overload: LED red

< 9 A< 9 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 580 g

2 mounting holes225×68×37 mm

Nickel-plated GdZn

4× MasterSIO, COM 1, COM 2, COM 3

LED greenLED red

1.6 A

FieldbusIO-LinkVersion

Ordering code

Supply voltage US

Function indicatorPower indicatorConnection: FieldbusConnection: Supply voltageConnection: I/O portsNo. of I/O portsNo. of inputsNo. of outputsConfigurablemax. load current sensors/channelmax. output load currentPort status indicatorPort diagnostic indicatorTotal current UActuator

Total current USensor

Enclosure rating per IEC 60529Operating temperature Ta

Storage temperatureWeightAttachmentDimensionsHousing material

IO-LinkNo. of IO-Link Master PortsOperating modes (3-wire)Indicators Communication

Errormax. load current for IO-Link device

PROFIBUSIO-Link

16

The Balluff PROFIBUSinterface provides foroptimum operation ofIO-Link modules, therebyassuring acyclicaloperation of PROFIBUS-DP V1 as well.

The module includes fourIO-Link Master ports whichcan be parameterized andused fully independently ofeach other.All IO-Link ports supportCOM1, COM2, COM3(3-wire only) as well as SIOmode.

The IO-Link ports alsoinclude an additional inputor in-/output on Pin 2.This means that SIO modealso enables connectingof complementary NO/NCand DESINA sensors.

You get four additionalstandard IO ports witheight inputs or eight freelyconfigurable in-/outputsfor standard sensors andactuators up to 1.6 A.

Page 17: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

PROFINETMaster

4× IO-Link, 12× I/O

BNI-PNT-502-000-Z002

18...30 V DCBUS RUN

UA, US, under-voltageM12, B-coded

7/8"M12, D-coded

81212yes

200 mA1.6 A

LED yellowShort circuit/overload: LED red

< 9 A< 9 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 580 g

2 mounting holes225×68×37 mm

Nickel-plated GdZn

4× MasterSIO, COM 1, COM 2, COM 3

LED greenLED red

1.6 A

PROFINETMaster

4× IO-Link, 12× I

BNI-PNT-501-000-Z002

18...30 V DCBUS RUN

UA, US, under-voltageM12, B-coded

7/8"M12, D-coded

812

no200 mA

LED yellowShort circuit/overload: LED red

< 9 A< 9 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 580 g

2 mounting holes225×68×37 mm

Nickel-plated GdZn

4× MasterSIO, COM 1, COM 2, COM 3

LED greenLED red1.6 A

FieldbusIO-LinkVersion

Ordering code

Supply voltage US

Function indicatorPower indicatorConnection: FieldbusConnection: Supply voltageConnection: I/O portsNo. of I/O portsNo. of inputsNo. of outputsConfigurablemax. load current sensors/channelmax. output load currentPort status indicatorPort diagnostic indicatorTotal current UO

Total current US

Enclosure rating per IEC 60529Operating temperature Ta

Storage temperatureWeightAttachmentDimensionsHousing material

IO-LinkNo. of IO-Link Master PortsOperating modes (3-wire)Indicators Communication

Errormax. load current for IO-Link device

PROFINET

17

IO-Link

www.balluff.com

For high-performanceapplications consider thePROFINET IO-Link Masterinterface, which alsosupports isochronal real-time (IRT) using ERTEC200.

The module includes fourIO-Link Master ports whichcan be parameterized andused fully independently ofeach other.All IO-Link ports supportCOM1, COM2, COM3(3-wire only) as well as SIOmode.

The IO-Link ports alsoinclude an additional inputor in-/output on Pin 2.This means that SIO modealso enables connectingof complementary NO/NCand DESINA sensors.

You get four additionalstandard IO ports witheight inputs or eight freelyconfigurable in-/outputs forstandard sensors andactuators up to 1.6 A.

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IO-LinkVersion

Ordering code

Supply voltage US

Function indicator IO-Link RUNPower indicatorConnection: IO-LinkConnection: I/O portsNo. of I/O portsNo. of inputsConfigurablemax. load current sensors/channelPort status indicatorTotal current US

Enclosure rating per IEC 60529Operating temperature Ta

Storage temperatureWeightAttachmentDimensions (L×W×H)Housing material

IO-LinkNo. of IO-Link PortsOperating modeCommunication indicatorError indicatormax. load currentParameter

Device8× I

BNI IOL-102-000-K006

18...30 V DC LED greenLED green

M12, A-coded, maleM12, A-coded, female

88

N.O./N.C.200 mA

LED yellow< 1.2 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 86 g

3 mounting holes115×50×31 mm

PC

1× DeviceCOM 2

LED greenLED red< 1.2 A

N.O./N.C. per input

Device16× I

BNI IOL-104-000-K006

18...30 V DC LED greenLED green

M12, A-coded, maleM12, A-coded, female

816

N.O./N.C.200 mA

LED yellow< 1.2 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 86 g

3 mounting holes115×50×31 mm

PC

1× DeviceCOM 2

LED greenLED red< 1.2 A

N.O./N.C. per input

Sensor Hub

18

The Sensor Hub is anefficient way to completeyour machine installation.You can convenientlyconnect standard sensorsusing 8 or 16 standardinputs.

Each input can beprogrammed as normallyopen or normally closedusing a parameter set. Thisadds significant flexibility toyour installation.complementary DESINAsensors can be easily con-nected to the DI16 SensorHub.

Communication with theIO-Link Master takes placein COM2 mode (38.4 kbaud)on the standard 3-conductorcable. This gives you acomplete process represen-tation in as little as 2 ms.

IO-Link

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IO-LinkVersion

Ordering code

Supply voltage US

Function indicator IO-Link RUNPower indicatorConnection: IO-LinkConnection: I/O portsNo. of I/O portsNo. of inputsConfigurablemax. load current sensors/channelPort status indicatorTotal current US

Enclosure rating per IEC 60529Operating temperature Ta

Storage temperatureWeightAttachmentDimensions (L×W×H)Housing material

Analog portsNumber of analog portsInterfaceResolutionAnalog signal indicator

IO-LinkNo. of IO-Link portsOperating modeCommunication indicatorError indicatormax. load currentParameter

Device4 AI-I, 8× I

BNI IOL-709-000-K006

18...30 V DC LED greenLED green

M12, A-coded, maleM12, A-coded, female

88

N.O./N.C.200 mA

LED yellow< 1.2 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 86 g

3 mounting holes115×50×31 mm

PC

44...20 mm

10 bitsLED green

1× DeviceCOM 3 (3-wire)

LED greenLED red< 1.2 A

N.O./N.C. per input, 1 switchpoint per analog channel

Device4 AI-U, 8× I

BNI IOL-710-000-K006

18...30 V DC LED greenLED green

M12, A-coded, maleM12, A-coded, female

88

N.O./N.C.200 mA

LED yellow< 1.2 A

IP 67 (when attached)–5...+55 °C–25...+85 °Capprox. 86 g

3 mounting holes115×50×31 mm

PC

40...10 V DC

10 bitsLED green

1× DeviceCOM 3 (3-wire)

LED greenLED red< 1.2 A

N.O./N.C. per input, 1 switchpoint per analog channel

Sensor Hub

19www.balluff.com

With the analog Sensor Hubyou can select from betweentwo additional variants withcurrent and voltage interface.This allows you to reliablyconnect non-IO-Link capablesensors.

Four analog channels areusable which can besupplemented with fouradditional dual-use standardinput ports per IEC 61131.The analog channels have aresolution of 10 bits.

IO-Link

Page 20: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

NetworkIO-Link

Ordering code

Power indicatorConnection: NetworkConnection: Supply voltageConnection: IO-Link PortNo. of IO-Link Portsmax. load current for IO-Link portUSB status indicatorError indicatorEnclosure rating per IEC 60529Operating temperature Ta

Storage temperatureWeightAttachmentDimensions (L×W×H)Housing material

IO-LinkIO-LinkOperating modeCommunication indicator

USB1× Master

BNI USB-901-000-A301

LED greenUSB B-femaleDC-9, 2.1 mmM12, A-coded

150 mA using USB/1.6 A using external power supply

LED greenLED red

IP 40 (when attached)–5...+55 °C–25...+70 °Capprox. 96 g

None70×55×25 mm

AL

MasterSIO, COM 1, COM 2, COM 3

LED green

Test and configure IO-Linkdevices using theIO-Link Master Tool.

Released from the controller,you can now place anIO-Link device in service, callup the process parametersand load all the serviceparameters. The USB portmakes it simple to connectto a laptop, and softwaremakes operation easy.

Supply voltage for theIO-Link devices is provideddirectly through the USBport. If additional power isrequired, an external powersupply provides this energy.

USB IO-Link Master

20

IO-Link

Page 21: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

21

IO-Link Accessories

www.balluff.com

BKS-S 20-_/GS4Right angle female/

straight maleConnector type sensors S 4

BKS-S 20-3/GS4-PU-_ _BKS-S 20-4/GS4-PU-_ _

Lumberg10...30 V DC

molded-on PUR3×0.34 mm²/4×0.25 mm²

IP 68 per BWN Pr. 20–25...+90 °C

BKS-B 19-_/GS4Straight female/

straight maleConnector type sensors S 4

BKS-B 19-1/GS4-PU-_ _BKS-B 19-3/GS4-PU-_ _

Balluff10...30 V DC

molded-on PUR3×0.34 mm²/4×0.25 mm²

IP 67–25...+85 °C

BKS-B 20-_/GS4Right angle female/

straight maleConnector type sensors S 4

BKS-B 20-3/GS4-PU-_ _BKS-B 20-4/GS4-PU-_ _

Balluff10...30 V DC

molded-on PUR3×0.34 mm²/4×0.25 mm²

IP 67–25...+85 °C

BKS-S 19-_/GS4Straight female/

straight maleConnector type sensors S 4

BKS-S 19-1/GS4-PU-_ _BKS-S 19-3/GS4-PU-_ _

Lumberg10...30 V DC

molded-on PUR3×0.34 mm²/4×0.25 mm²

IP 68 per BWN Pr. 20–25...+90 °C

Connector/cableVersion

Use

No LED, N.O.No LED, complementaryWith LED, N.O. PNP

ManufacturerSupply voltage US

CableNo. of wires × conductor cross sectionEnclosure rating per IEC 60529Ambient temperature range Ta

View of female/male side

Please append cable length to ordering code!PUR, standard lengths 0.6 m, 1 m, 2 m = 00.6, 01, 02Other cable properties or lengths on request.

Ordering examplePUR, length 1 m =BKS-S 20-1/GS4-PU-01

See additional connectors in theaccessories catalog, on CD-ROM,DVD-ROM or online!

www.balluff.com

Page 22: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

System Componentsfor IndustrialCommunication

22

IO-Link

www.balluff.com

Page 23: System Components for Industrial Communicationballuff-ua.com/pdf/IOLink_EN.pdfStandard Connection Cable IO-Link Device M12 IO-Link Simple installation: Save 30 minutes of work time

Mechanical LineMechanical Multiple and Single Position SwitchesMechanical Multiple and Single Position Switches with safety switch positions per DIN EN 60204-1 /VDE 0113Mechanical Multiple and Single Position Switches with forced openingMechanical Multiple Position Switches with quick-change plunger blockInductive Multiple and Single Position SwitchesInductive Multiple and Single Position Switches with extended switching distanceMechanical Wireless Single Position SwitchesMixed Assembly Multiple Position Switches

Sensor LineInductive Sensors DC 3-/4-wireInductive Sensors DC 2-wireInductive Sensors AC/DCInductive Sensors with special propertiesSensors for Pneumatic CylindersMagnetic Field SensorsCapacitive Sensors

Linear Position SensingMicropulse® Transducer BTL profile seriesMicropulse® Transducer BTL AT seriesMicropulse® Transducer BTL rod seriesMicropulse® Transducer BTL compact rod seriesMicropulse® Processors, BUS modulesMagnetic Linear Encoder Systems BMLIncremental and Absolute Encoders BDG/BRGMicropulse Transducer BIWInductive Distance Sensors BAWMagneto-Inductive Distance Sensors BILPhotoelectric Distance Sensors BOD

Industrial IdentificationIndustrial RFID Systems BIS CIndustrial RFID systems BIS LIndustrial RFID Systems BIS MIndustrial RFID Systems BIS SVision Sensor BVS

Industrial Networking and ConnectivityConnectors BKSSplitter Boxes BSBValve Connectors BNIIO-LinkRemote Inductive Transmission SystemsBUS SystemsWirelessElectronic Devices

Photoelectric LineDiffuse energetic with fore- and background suppressionRetro-reflective SensorsThrough-beam Sensors (emitter/receiver)Fiberoptic SystemsSlot SensorsOptical Window SensorsLight GridsContrast SensorLuminescence SensorsColor SensorsPhotoelectric Distance Sensors

Mechanical AccessoriesAttachmentsMounting System BMS

Full product line on CD-ROM

Please check and return by fax!

DVD-ROM Full product line with 3D data

Company

Name

Department

Street

Fax +49 7158 173-299

Phone

Postal Code/City

Object Detection

Linear Position Sensing

Industrial Identification

Industrial Networking and Connectivity

Mechanical Accessories

We also offer a compilationof our entire product lines onCD-ROM or DVD-ROM!

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No.

855

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Balluff GmbHSchurwaldstrasse 973765 Neuhausen a.d.F.GermanyTel. +49 7158 173-0Fax +49 7158 [email protected]

Object detection

Linear Position Sensing

Industrial Identification

Mechanical accessories

Industrial networking and connectivity

www.balluff.com