System 800xA 5.1 What’s New – System Improvements · System 800xA Extended Automation ... All...

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© ABB Group February 2, 2012 | Slide 1

System 800xA 5.1 What’s New – System Improvements

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System 800xA Extended AutomationThe Power of Integration

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System 800xA Extended AutomationWhat’s new in 5.1?

Windows 7/2008 Server New, more powerful

AC 800M Controller

FFImprovements

Alarm Management

ProfiNetDeviceNet

Engineering Improvements

Virtualization

IEC61850Improvements WirelessHART

Application Improvements

System Maintenance

AF100 Interface

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Aligns with PC deliveries

Ready for the future

Online Upgrade supported from System 800xA 5.0 SP2

Now 64 bit compatible.

What’s new in System 800xA 5.1? – Base SystemNew Operating System

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What’s new in System 800xA 5.1? – Base SystemSystem Size Increased

Double !! Dos !! Deux !! Dva!! Zwei!! Due !! 二

Number of tags in one system is increased to 120,000 objects from 60,000

5.1

5.0

120,000

60,000

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What’s new in System Version 5.1? – Base SystemMore intuitive system administration interface

System Configuration Console with improved user interface:

Appearance and personalization

Client and server load balancing

Maintenance configurations

Security configurations

User administrations Explanations on various features.

Intuitive based onworkflow

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What’s new in System Version 5.1? – Base SystemVirtualization

Now you see them

Now you don’t !

First released in June 2009 as Server Virtualization

Supports Virtualization of System 800xA Servers

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What’s new in System Version 5.1? – Base SystemReduced Footprint – Virtualization Improvements

VMware ESX/ESXi 4.0

Support for almost all server node types

Additional hardware choices available

USB Anywhere for license dongle

Still managed for now

What’s next in the future?

Investigating technologies such as high availability, external storage, vCenter support, additional node types

See the product guide for details

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What’s new in System Version 5.1? – Base SystemReduced Hardware Footprint

Up to four FF OPC Servers running on one Connectivity Server

Each FF OPC Server is connected to separate HSE subnet

4000 FF (from 1000 in 5.0) devices per Connectivity Server

FF H1 devices

AC 800Mwith CI860

FF H1 devices

OPC Servers- FF- AC 800M

Client/Server Network

FF HSE #1

Linking Device

Linking Device

FF H1 devices

Linking Device

FF HSE #2

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System 800xA 5.1 What’s New - Operations

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Improving Operator Effectiveness…through integrated information

System 800xA lets you monitor, control, optimize, and maintain from one powerful interface.

Seamless integration of actionable information through Aspect Object Technology

Relevant, filtered information based on user’s role and responsibility

One click to all Information you need…

Control

Faceplates

Trend

Graphics

Video

Asset Health

Reports

Documentation ERP/ CMMS

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What’s new in System 800xA 5.1? - OperationsOverview

Standard large screen console offering EOW-x3 and EOW-x2

Improved control room collaboration Point of Control

Helping customers comply to alarm management standards and guidelines Alarm Management

Improved visibility into plant status information Snap-shot reporting SFC Viewer Enhancements

Improved consistency when operating 3rd party controllers PLC Connect Library

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System 800xA OperationsNew EOW and EEMUA201

System 800xA with the EOW-x3 can help operators achieve:

A good common overview of the plant operation

All information available in onecommon easy-to-use environment

Context sensitive navigation forquick and accurate access to data

An ergonomic environment for the operators based on the latest study in human factors

Support for multiple monitors and large screens (all common resolutions)

Tested and verified integrated solutions Public Address Live Video

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What’s new in System 800xA 5.1? - Operations Control room collaboration today

Multiple control rooms able to control and operate the same equipment

Multiple operators being able to control the same area

Inefficient use of operations expertise between control rooms

Expert user should be able to be given operational rights regardless of location

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What’s new in System 800xA 5.1? - OperationsPoint of Control

New option : Point of Control Responsibility for a process section

is assigned to a location and a user One and only one user can be

responsible i.e. be at the “Point of Control”

Operator information is filtered based on the current responsibility

Responsibility can be transferred between users and locations

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The operator in black hat has control over both areas

The operator in blue shirt wants control over Area 21

Demonstrated features:

Request responsibility

Check status

Point of ControlOperation Demo

Area 21

Area 44

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Transfer ResponsibilityDemonstration

Area 21

Area 44Area 21

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What’s new in System 800xA 5.1? - OperationsReal-time status checking Today

Operators requires current plant status quickly especially during transitions such as shift change over

Typically, graphics are built requiring maintenance over time

Engineering and Maintenance requires current plant and application status

Must browse through various views to find system abnormalities

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What’s new in System 800xA? - OperationsSnap-shot Reports

New option: Snap-shot Reports

Provides online report aspect that finds and presents data matching configured criteria

Examples:

New or changed operator notes MV, OUT and SP values for all

loops

All loops in manual All updated aspects in last hour All forced signals IP addresses on system nodes

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What’s new in System 800xA 5.1? - Operation Snap-shot report – “PIDs in Manual Mode”

List of objects meeting criteria

Aspect menu available

directly from list for fast access

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What’s new in System 800xA 5.1? - Operation Alarm Management - Today

Many plants are running with high peak load and high alarm rate

Too many alarms configured, alarms should only be generated when action is required

Nuisance alarms degrade alarm system’s effectiveness

Alarm bursts in certain plant conditions

How do you achieve good alarm management?

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What’s new in System 800xA 5.1? - Operation Alarm Management

New option: Alarm Management Alarm Hiding (previously released) Alarm Shelving

Operator temporarily removes alarms from alarm list

Alarm Analysis Alarm Key Performance

Indicators for alarm system performance

Acknowledge Visible Alarms Operator acknowledges all

alarms for all objects in a graphic display

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What’s new in System 800xA 5.1? - Operation Alarm Shelving

Shelve Alarm

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What’s new in System 800xA 5.1? - Operation Alarm Analysis

No of: Active, Unacknowledged, Hidden, and Shelved alarms

Alarm rates and Average, Max number of alarms per hour

Average time to acknowledge alarms

Percentages of alarms above Acceptability level (user defined)

Percentages of alarms above Intense level (user defined)

20 most frequent alarms 20 alarms that were active for the

longest time 20 still active alarms that were

active for the longest time Runtime distribution of alarm

priorities

Top 20 AlarmsTop 20 Longest in

Alarm Alarm Priority Distribution

Active alarms over time

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Transition logic animated with line color

Object navigation to the main Faceplate utilizing variable name rules

What’s new in System 800xA 5.1? - OperationsSFC Viewer Improvements

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SFC Viewer – Object navigation functionalityDemonstration

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What’s new in System 800xA 5.1? - OperationsPLC Device Library

For use with PLC Connect

General purpose library for PLCs and controllers

Process Object types

Graphical elements

Faceplates

User documentation

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New options for 5.1:

Point of Control

Alarm management

Snap-shot reporting

SFC Viewer enhancements

PLC Connect Library

What’s new in System 800xA 5.1? - OperationsSummary

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System 800xA 5.1 What’s New - Engineering

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System 800xA - The Power of IntegrationGenerating Cost Effective Solutions

System 800xA’s integrated engineering environment allows you to engineer “extended” solutions. Control strategy Operator Interface History and trending Asset optimization Links to external systems

Made for Re-use:

Object oriented, reusable solutions (libraries)

Process Engineering Tool integration

Bulk data management

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Integrated Engineering

Control Logic

Operator Interface

Trend Configuration

Alarm / Event Configuration

History Log Configuration

Link to Documentation

Tag Object

Object types can be pre-configured to include the

entire solution so when you add a “tag” you get a lot

more with the same effort!

Each tag object includes aspects for…

FIC100

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What’s new in System 800xA 5.1? - EngineeringOverview

Improved change management

Detailed Difference Report

Improved Usability and Performance

Function Designer Improvements

Foundation Fieldbus Engineering Improvements

New Batch Procedure Editor

Simplified Engineering

Inter-application Communication

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What’s new in System 800xA 5.1? - EngineeringDetailed Difference Report

Difference Report provides more detailed information on configuration changes Process Graphics 2 Control Logic

Enhanced readability by color indication

Filter to see changes only Supports Save & print

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What’s new in System 800xA 5.1? - EngineeringDetailed Difference Report

Compare export files

Tree view and Text view view

with color coding

Tree view and Text view with color coding Print options

available for manage of

change records

Simplified view only showing

changes

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What’s new in System 800xA 5.1? - EngineeringFunction Designer Improvements

Improved call up time for large diagrams and code generation > 50% faster

Reduced context menu Double click actions

e.g. “connect to” on empty reference Color change on boolean lines

while subscribing for online values Improved connection routing Commonly used functions in Toolbar

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What’s new in System 800xA 5.1? - EngineeringFunction Designer Improvements - Toolbar

Insert blockApplication Allocation

IO Allocation Generate code(Delta and Full)

Go Online

Code Sorting

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AC 800M

FF HSE

Linking Device

FF OPC Server

Engineering Workplaces

= User access

Linking Device

What’s new in System 800xA 5.1? - Engineering Foundation Fieldbus Multi-user support

CommissionFF Installations

Faster!

Multiple users can have access to multiple H1 Links in parallel at planning and commissioning

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What’s new in System 800xA 5.1? - Engineering FF Engineering with Plant Explorer

FF topology configuration done through Plant Explorer

No more “FF Uploading”!

Copy/Rename function enables intelligent renaming of FF data like H1 links, devices, signals, function blocks, etc.

For easy copying complete FF structures incl. renaming

More efficient, integrated engineering Improved engineering quality

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What’s new in System 800xA 5.1? - Engineering Foundation Fieldbus - Bulk Data Management

Creation of FF topology based on an I/O list using Bulk Data Manager

Checking and correction of parameters between FF configuration and an I/O list

I/O list from customer

System 800xA

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What’s new in System 800xA 5.1? - Engineering Inter-application-Communication

MMSRead

MMSWrite

Access Variable 1

Access Variable 2Enable 2

Enable 1

MMSConnect

Status

Application today

Declarations today:

Access Variable 1 => Local variable

Access Variable 2 => Local variable

Enable 1

Enable 2

Destination

Status

Destination

Application in 5.1

Declarations in 5.1:

Communication Variable => Local variable

IAC No code or function blocks!Not needed in 5.1!

Less declarations in 5.1!

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What’s new in System 800xA 5.1? - EngineeringSummary

Detailed Difference Report

Function Designer Improvements

Foundation Fieldbus Engineering Improvements

New Batch Procedure Editor

Inter-application Communication

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System 800xA 5.1 What’s New – Control & I/O

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What’s new in System 800xA 5.1? – Control & I/OTask Analysis Tool

The Task Analysis tool is used to detect problems in Control Builder already before downloading to the controller

The tool provides a visual representation of how the tasks will execute in the controller after the download

The tool can be helpful for example during modifications of task settings that can affect the execution in a way that causes problems

It will stop downloads before they fail due to e.g. task latency problems

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What’s new in System 800xA 5.1? – Control & I/OEasier Maintenance

Improvements of the Alarm messages from the controller

The Alarm messages from the controller are displayed in clear text instead of in codes

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What’s new in System 800xA 5.1? – Control & I/ONew Processor Module – PM891

NEW high performance PM891 Controller

Several AC 800M controllers can be replaced by a SINGLE PM891 controller

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What's New in System 800xA 5.1? – Control & I/OAC 800M Controllers - Capacity OverviewPerformance

Capacity

PM866

PM891

256 MB64 MB32 MB

1.0

1.4

3.1

PM864A

PM851

8 MB

0.3

PM856PM860PM861

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What's New in System 800xA 5.1? – Control & I/O Summary

ISA–S71.04 G3 compliant hardware

Task Analysis Tool

Improved Controller Messages

New high performance CPU, PM891

More applications per controllers

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System 800xA 5.1 What’s New – Communications

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System 800xA Extended AutomationPower of Integration

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Substation Automation

IEC 61850



800xA – Aspect Integrator Platform

Electrical Integration

IEC61850

Power of IntegrationElectrical Integration – Traditional Approach

Electrical Integration Based on Open Standards

Full Plant Integration with System 800xA

Power of IntegrationElectrical Integration – via IEC61850

Control network

Client/Server network

IEDs for Bay Protection, Generator Protection, Transformer Protection,Motor Protection…

IEC61850 network

IEC61850 GOOSE

IEC61850MMS

Workplace

Operator Workstation

Integrated Process and Power AutomationElectrical Integration – IEC61850

Up to 80 Per Network

Engineer Workstation Firewall to Enterprise Layer

System 800xA

AC 800M “IED”HorizontalIntegration

IEC61850 OPC server

VerticalIntegration

PMS Application

© ABB Group

February 2, 2012 | Slide 59

What does the PMS offer

Network Determination

Load Shedding (as fast as 40ms)

Peak Shaving

Re-Acceleration

Power Control

Generator Control

Synchronisation

Breaker Control

Motor Control

Tap Changer Control

1ms Resolution on system events

Integrated Process and Power AutomationElectrical Integration – Power Management Solution

Vertical Communications

Vertical/Horizontal Communications

Load Shedding

Integrated Asset Management

Access to Disturbance Records

Parameterise the IED

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Process Electrification Modulebus

PROFIBUS DP

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Process Instrumentation Modulebus HART

PROFIBUS DP/PA FOUNDATION Fieldbus

H1/HSE


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Safety applications

Modulebus for S800 HI I/O

All other communication for non-SIL applications


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Traditional DCS 800xA connectivity's Traditional I/Os

AC 800M – TRIO I/O AC 800M – S100 I/O AC 800M – Satt I/O PLC connectivity PLC Connect

OPC


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What's New in System 800xA 5.1? – Communications IEC 61850 Enhancements

Main Features: Increased number of supported IEDs

from 50 to 80 per OPC server instance Max 160 IEDs per OPC server Enhanced device objects Documented engineering workflow 4 days training T333 available

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System 800xA 5.1 What’s New – System Improvements · System 800xA Extended Automation ... All...

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