SYNTHETIC NON-WOVEN FABRICS VILEDON AIR FILTER · 1 VILEDON VILEDON air filter is...
Transcript of SYNTHETIC NON-WOVEN FABRICS VILEDON AIR FILTER · 1 VILEDON VILEDON air filter is...
VILEDON AIR FILTER SYNTHETIC NON-WOVEN FABRICS
Germany
China
Thailand
Taiwan
Korea
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VILEDON air filter is “non-woven”fabrics.
VILEDON air filter is the high-quality non-woven fabrics radically new materialdeveloped by modern frontier technology of organic chemistry and polymer chemistryin harmony with paper and felt manufacturing technique. This new non-wovenmaterial has a remarkable variety; its physical and chemical properties can be freelydesigned according to its usage in combination with various synthetic fibers andmany other materials.
Types of VILEDON air filter
Our regenerative VILEDON air filters are reusable by water washing or spray cleaning.
VILEDON air filters fall under class 3 according to Flammability Test Method 11A-2003of Japan Air Cleaning Association (JACA) for Materials of Air Purifier Filters, except theFR-580, which is not a fire-retardant product.
[1] Applicable for painting booths[2] Applicable for package type air conditioners and other individual air conditioning systems[3] Applicable for outdoor air cleaning, etc.[4] For subway air[5] Washable type[6] Disposable type[7] Fire-retardant type[8] Non fire-retardant type
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JACA No.11A-2003
Applicalion marks forVILEDON air filter:
■ Wide range of applicationVILEDON air filter are widely used for air-conditioning system of general office buildingsand halls as well as modern frontier technological facilites of semiconductor factories.
■ Fire-retardant and safety material
■ Easy and simple regeneration
■ Optimum gradient of fiber density for air filterAs the filter media density is increased away from upstream side todownstream side, the low pressure loss, the high dust collecting efficiency and the high dust holding capacity are available. (Some of our series have no density gradient.)
■ Completely bonded fabricsThe fabrics has a porous structure.The pore sizes can be adjusted by the combination of fibers and binders according to its application.
VILEDON air filterfeatures:
Density gradientconstruction
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PageA p p l i c a t i o n M o d e l
For painting booth
For high temperature oven
Regenerative type for general use
Disposal type for general use
For special equipments
For other usage
PA/350HL, PA/305HL
AI-100W, AE-100 (doubled), AE-100
PS/600N, PS/400N, PS/300N, PS/150N
FR-585, FS-6200, FS-6500, PE/205HL, FR-580
FS-1710, FS-1705, FS-1705W
FP-5615, FP-5505, FP-5205FC-620N, FC-600SS-3300, SS-1500, MV-50, MV-25
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Classification
JACA No.11A-2003
Combustion speed V(mm/min)
After-flame time (s)
After-glow time of each sample
Ignition of marking cotton causedby molten drops.
Combustion distance Ld of eachsample (mm )
Class 1 Class 2 Class 3
N.A.
N.A.
N.A.
40 mm/min max. (≦40)
35 mm or over (≧35)
N.A. N.A.
Yes No
35 mm or below (≦35) 35 mm or below (≦35)
30 s max. (≦30 s) 30 s max. (≦30 s)
below2 s for 4/5 (≦2 s)below10 s for 1/5 (≦10 s)
below2 s for 4/5 (≦2 s)below10 s for 1/5 (≦10 s)
Note) 4/5 : Four out of five samples. 1/5 : One out of five samples.
Fire-retardant type
■Testing device
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±1 1
3±
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25-mm gauge line 125-mm gauge line60-mm gauge line
Sample
Supporting net
Edge of wing chipMounting exampleTest piece supporting frameMarking cotton
Support
175±25
Washing way of VILEDON air filter Washable type
VILEDON air filter can be regenerated by washing:
・To maintain the initial filter performance and property, please replace with new one after cleaning about 5 times for unit type and about 3 times for roll type filters. However, the number of cleaning times is depending on use condition and method of cleaning.・Neutral detergent may be used for removing oily dust and dirt. ・To maintain the initial filter performance and property, please do not crumple or wring storongly.・Natural drying is recommendable after washing.・Please consult us or our agent for detail about regeneration method.
Fire retardancy ofVILEDON air filter
■ Almost all VILEDON air filters are fire-retardant products falling under class 3 of evaluation standards except for some item.■ Be careful with fire, as VILEDON isn't nonflammable material.
Fire retardancy testmethod:
The fire retardancy test method for VILEDON air filters uses JACA's 11A-2003.Under this test, the edge of each filter sample is exposed to a flame for 60 seconds under specified test conditions. Then the combustion speed, after-flame time, after-glow time, ignition caused by molten drops, and combustion distance are measured to evaluate theflammability of the filter material.
(1) If the end of the sample damaged by after-flame or after-glowcombustion is in excess ofthe 125-mm gauge line, the combustion speed (V) will be calculated in the following formula. V = 6000 / tb (mm/min) tb : Combustion time (s)
(2) If the end of the sample damaged by after-flame or after-glow combustion is in excess of 60-mm gauge line but not in excess of 125-mm gauge line, the combustion speed (V) will be calculated in the following formula. V = 60 Ld / tb (mm/min) Ld : Combustion distance (mm) tb : Combustion time (s)
(3) The average value of five samples is calculated.
■ Rinsing in water bath■ Water spraying■ Blowing with compressed air or vacuum cleaning
■ Though being fire-retardant,VILEDON air filter may burn with flammable dust and dirt collected. Keep it away from fire.
■Calculating formula of combustion speed(Class 1 evaluation)
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■VILEDON air filter is testing based on ASHRAE
Gravimetric and colorimetric methods of ASHRAE (American Society of Heating, ref-rigerating and Air conditioning Engineers ) are applied for testing our products.ASHRAE standard is adopted in EUROVENT (European standaed) and is recognized asa world wide standard. Counting method involves counting the dust particles by meansof light scattering principle particle counter according to JIS standard.
Gravimetric method is applied to test the filters for general-use air conditioners and pre-filters, colorimetric method is used for middle-and high-efficientry filters, and countingmethod is adopted for determination of performance of HEPA filters.
Dust collection efficiency is a vital property of air filters. To keep the efficiency reliable,air filters should be tested by the same method. They are tested by gravimetric,colorimetric and counting methods.
■Air filter test methods
Standard Test method Test dust Applied for
JIS 2001
ASHRAE1992
ASHRAE test dust: 72% Arizona street dust 23% Carbon black 5% Cotton linterAtmospheric dust
Gravimetric
Colorimetric
Filters for general-useair conditioners;Middle- and high-efficiency filters
CountingForm 4
GravimetricForm 3
ColorimetricForm 2
CountingForm 1
JIS No.11(kanto loam)JIS No.15 : 72% JISNo.8 (kanto loam) 23% JISNo.12 (Carbon black) 5% Cotton linter
JIS No.15(above)
Middle-and high-effieiency filters
Polydisperse DOP aerosol
Polydisperse DOP aerosol
HEPA filters
Electric dust-collectingmachine
Standard Test method Test dust Applied for
NBS 1944
AFI Section-1 1953 Section-2 1960
Colorimetric
Colorimetric
Gravimetric AFI test dust: 72% Arizona street dust 25% Carbon black 3% Cotton linter
Atmospheric dust
EfficientyA : 96% Cottrell dust 4% Cotton linterEfficientyB :Atmospheric dust
Prefilters;Filters for general-useair conditioners
Middle-and high-effieiency filters
Filters for general-useair conditioners
Middle-and high-effieiency filters
AFI=AIR FILTER INSTITUTE NBS=NATIONAL BUREAU OF STANDARDAFI and NBS were integrated to ASHERE
ASHRAE= AMERICAN SOCIETY OF HEATING REFRIGERATING AND AIR CONDITIONING ENGINEERSJIS=JAPANESE INDUSTRIAL STANDARD
Prefilters;Filters for general-useair conditioners
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Characteristics of washable type filter for general use :
This filter is an optimal filter for outdoorair filtration. The filter is washable severaltimes simply.It is used mainly for panel type unit. PS/600Nand PS/400N are applicable for automatic rollfilter(VMR).
Working Temperature,Less than resistance
FibersItems
Polyester/Modacrylic
20±32.5
8290
14±2
7664
10±2
7354
8±2
6330
≦80℃
PS/600N PS/400N PS/300N PS/150N
■Air Velocity & Pressure drop
■Standard specifications
Pressure drop (Pa)
Air Velocity (m/s)
1.6×30m1.6×20m
JACA No.11A-2003
PS/600N
Standard size (W×L )Thickness (mm)Standard air velocity (m/s)Initial pressure drop (Pa)Average arrestance (%)
VILEDON AIR FILTER REGENERATIVE TYPE FOR GENERAL USER
Type
●PS/600N,PS/400N,PS/300N : These items are “ less-formaldehyde”products.
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VILEDON AIR FILTER DISPOSAL TYPE FOR GENERAL USE
Characteristics of disposable type filter forgeneral use :
This disposable type filter is best suited foroutdoor air filtration. It is recommended to useFR-585 for automatic roll air filter ( VMR) inrespect of running cost. This filter is veryeffective to collect sandy dust,as sticking oilis applied to increase dust collection arrestance.Cut-to-size sheets (500×500 mm,610×610 mm,etc.)of FR-585 are available for panel type.
FR-585 is non-halogen filters. Dioxins willnot be brought by incinerating the FR-585.
Working Temperature,Less than resistance
FibersItems
14±2
7854
FS-6200
Modacryl/Polyester1.6×15m
13±2
9035
FS-6500
Polyester/Modacrylic1.6×20m
18±3
9040
PE/205HL
Polyolefin
1.6×20m20±3
8054
*FR-580
Polyolefin
1.6×20m18±3
2.5 1.0 2.5
8559
≦60℃
FR-585
■Air Velocity & Pressure drop
■Standard specifications
Pressure drop (Pa)
Air Velocity (m/s)
Polyolefin
1.73×20m
*FR-580 isn't fire-retardant.
JACA No.11A-2003
FR-585
Standard size (W×L )Thickness (mm)Standard air velocity (m/s)Initial pressure drop (Pa)Average arrestance (%)
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Characteristics of filterfor special equipments:
This filter is distinguished for its low pressuredrop,high dust collecting arrestance and largedust holding capacity.It can be subjected to resinmolding and zigzag pleats processing.
Working Temperature,Less than resistance
FibersItems
Type
1.0×50m1.0×50m
2068
Polyester/Modacrylic
FS-1705WFS-1705
1.0×50m11±2 5.5±1.5 6.5±1.5
3574
Polyamide/Modacrylic
≦60℃
FS-1710
■Air Velocity & Pressure drop
■Standard specifications
2.5
Pressure drop (Pa)
Air Velocity (m/s)
JACA No.11A-2003
FS-1710
VILEDON AIR FILTER FOR SPECIAL EQUIPMENTS
Standard size (W×L )Thickness (mm)Standard air velocity (m/s)Initial pressure drop (Pa)Average arrestance (%)
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■Capillary filter,de- watering filter:
■Mist and lint filter
■Pleated filter for
Standard size (W×L )Thickness (mm)Standard air velocity (m/s)Initial pressure drop (Pa)Average arrestance (%)Working Temperature,Less than resistance
FibersItems
FP-5615
Polyolefin
1.6×20m 1.6×15m20±3
1.09297
Polyester/Modacylic
Polyester/Modacylic
13±22.09288
14±22.55478
≦60℃
FP-5505 FP-5205
Standard size (W×L )Thickness (mm)Standard air velocity (m/s)Initial pressure drop (Pa)Average arrestance (%)
Standard size (W×L )Thickness (mm)Standard air velocity (m/s)Initial pressure drop (Pa)Average arrestance (%)
Standard size (W×L )Thickness (mm)Standard air velocity (m/s)Initial pressure drop (Pa)Average arrestance (%)
Working Temperature,Less than resistance
FibersItems
1.6×50 m1.2±0.5
2.0
74
Modacylic/Polyamide
Polyamide/ Polyester
2.3±0.50.5
3597
≦60℃
FC-620N FC-600
Working Temperature,Less than resistance
FibersItems
Type
500×500 mm50±5
30 66
25±3
152.5
52≦60℃
SS-3300 SS-1500
Vinylidene chloride
Working Temperature,Less than resistance
FibersItems
500×500 mm50±5
30 66
25±3
152.5
52≦60℃
MV-50 MV-25
Vinylidene chloride
JACA No.11A-2003
JACA No.11A-2003
JACA No.11A-2003
VILEDON AIR FILTER FOR OTHER USAGER
Type
Type
Type
The contents of the product carried to this catalog may be changedwithout a preliminary announcement by improvement of quality etc.■ This catalog is made from recycled paper.
2013.06.DP.0000
AIR-FILTERS DEPT.Head office5-6-4, Tsukiji, Chuo-ku, Tokyo 104-8423, JAPANTEL.+81-3-4546-1166 FAX.+81-3-4546-1162
Overseas contactGermany Freudenberg Filtration Technologies KG 69465 Weinheim GemanyTel.+49-6201-80-6264 Fax.0049-6201-88-6299
China Freudenberg & Vilene Nonwovens(Suzhou)Co.,Ltd.1588 Bin He Road,Suzhou 215011,People's Republic of ChinaTel.+86-512-6825-1586 Fax.0086-512-6824 1942
ThailandFreudenberg & Vilene Filter(Thailand)Co.,Ltd.Amata Nakorn Industrial Estate Phase 4,700/427 Moo 7,Tambol Don Hua Roh,Amphur Muang,Chonburi 20000,ThailandTel.+66-38-453-214 Fax.0886-3478 1260
Taiwan Freudenberg & Vilene Nonwovens(Taiwan)Co.,Ltd.No.40,Min-Fu Road,Section 2,Yang-Mei,Tao-Yuan,Taiwan,R.O.CTel.+886-3-478-1261~3 Fax.0886-3478 1260
Korea Korea Filtration Technologies Co.,Ltd.417-7,Tojin-ri,Cheongbuk-myeon,Pyeongtaek-si,Gyeonggi-do,Republic of KoreaTel.+82-31-683-6814 Fax.0082-2-2185-0111
INSTRUCTION FOR USE
■ These filtration products are designed for air cleaning applications only.
■ For new or nonstandard applications, please consult our company or our agent to ensure that the correct product is specified.