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Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 1 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
ECITB - Mechanical Joint Integrity Page
MJI10 Hand Torque Bolted Connection Techniques 2
MJI18 Hydraulically Tension Bolted Connection Techniques 3
MJI19 Hydraulically Torque Bolted Connection Techniques 4
ECITB - On-Site Machining
OSM 1 On-Site Cutting and Weld Preparation 5
OSM 2 On-Site Joint Face Machining - Basic 6
OSM 3 On-Site Drilling and Thread Tapping 7
OSM 4 On-Site Milling 8
OSM 5 On-Site Joint Face Machining – Advanced 9
ASME PCC-1-2013 Appendix A
Training of Fundamentals 10
Powered Equipment Supplemental Qualification 11
Heat Exchanger Supplemental Qualification 12
Special Joint Supplemental Qualification (Clamp Connectors & Compact Flanges) 13
Hydratight – Bolted Joint Integrity
Bolted Joint Integrity and Hand Tightening (Topside) 14
Bolted Joint Integrity and Hydraulic Tensioning (Topside) 15
Bolted Joint Integrity and Hydraulic Torque Tightening (Topside) 16
Bolted Joint Integrity and Hydraulic Tensioning (Subsea) 17
Bolted Joint Integrity and Hydraulic Torque Tightening (Subsea) 18
Ultrasonic Bolt Load Measurement 19
Morgrip Installation 20
Hydratight - On-Site Machining
Basic Pipe-cutting and End Prepping 21
Advanced Pipe Cutting, End Prepping and Weld Excavation 22
Basic Flange Facing 23
Advanced Flange Facing 24
Exchanger Facing 25
Basic Drilling 26
Advanced Drilling 27
Milling 28
Route to Competence
Route to Competence Overview 29
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 2 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Mechanical Joint Integrity
o MJI10 Hand Torque Bolted Connection Techniques
Course Summary
One of three modular mechanical joint integrity training courses derived from ECITB technical training standards covering isolation, dismantling techniques, component inspection, alignment, assembly and hand torque tightening of flanged and clamped connections delivered by an ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification
Training Certificates - 12 months validity for technical test application purposes
Technical Test Certificates - 3 years validity
Course Duration
1 Day
1.5 Day course when combined with MJI19
2.5 Day course when combined with MJI18 & MJI19
Course Content
This unit specifies the skilled performance expected of persons trained to dismantle, inspect, prepare, assemble
and tighten flanged and clamp connector pipe joints using hand torque equipment
Health and Safety
Instruction and practice in observing health and safety requirements and approved working practices.
Prepare work areas for the preparation and tightening of flanged and clamp connector pipe joints
Prepare equipment for the preparation and tightening of flanged and clamp connector pipe joints
Prepare materials for the preparation and tightening of flanged and clamp connector pipe joints
Dismantle, inspect, prepare, assemble and tighten flanged and clamp connector pipe joints
Reinstate the work area after the preparation and tightening of flanged and clamp connector pipe joints
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermaker and engineering craftsman trades
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Related Technical Tests
TMJI10 Dismantle, Assemble and Hand Torque Flanged Joints
TMJI11 Dismantle, Assemble and Hand Torque Clamp Connectors
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 3 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Mechanical Joint Integrity
o MJI18 Hydraulically Tension Bolted Connection Techniques
Course Summary
One of three modular mechanical joint integrity training courses derived from ECITB technical training standards covering isolation, dismantling techniques, component inspection, alignment, assembly and hydraulic bolt tensioning of flanged connections delivered by an ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification
Training Certificates - 12 months validity for technical test application purposes
Technical Test Certificates - 3 years validity
Course Duration
1 Day
2.5 Day course when combined with MJI19
Course Content
This unit specifies the skilled performance expected of persons trained to dismantle, inspect, prepare, assemble
and tighten bolted connections using hydraulic tensioning equipment.
Health and Safety
Instruction and practice in observing health and safety requirements and approved working practices
Prepare work area for the assembly and tightening of bolted connections using hydraulic tensioning equipment
Prepare equipment for the assembly and tightening of bolted connections using hydraulic tensioning equipment
Prepare materials for the assembly and tightening of bolted connections using hydraulic tensioning equipment
Assemble bolted connections
Tighten bolts using hydraulic tensioning equipment
Check integrity of assembled bolted connection
Reinstate the work area after the assembly and tightening of bolted connections using hydraulic tensioning
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermaker and engineering craftsman trades
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Related Technical Test
TMJI18 Dismantle, Assemble and Tensioning Bolted Connections
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 4 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Mechanical Joint Integrity
o MJI19 Hydraulically Torque Bolted Connection Techniques
Course Summary
One of three modular mechanical joint integrity training courses derived from ECITB technical training standards covering isolation, dismantling techniques, component inspection, alignment, assembly and hydraulic torque tightening of flanged and clamped connections delivered by an ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification
Training Certificates - 12 months validity for technical test application purposes
Technical Test Certificates - 3 years validity
Course Duration
1.5 Days
2.5 Day course when combined with MJI18
Course Content
This unit specifies the skilled performance expected of persons trained to dismantle, inspect, prepare, assemble
and tighten flanged and clamp connector pipe joints using hydraulic torque equipment.
Health and Safety
Instruction and practice in observing health and safety requirements and approved working practices.
Prepare work area for the assembly and tightening of bolted connections using hydraulic torque equipment
Prepare equipment for the assembly and tightening of bolted connections using hydraulic torque equipment
Prepare materials for the assembly and tightening of bolted connections using hydraulic torque equipment
Assemble bolted connections
Tighten bolts using hydraulic torque equipment
Check integrity of assembled bolted connection
Reinstate the workplace after the assembly and tightening of bolted connections using hydraulic torque equipment
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermaker and engineering craftsman trades
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Related Technical Tests
TMJI19 Dismantle, Assemble and Hydraulically Torque Flanged Joints
TMJI20 Dismantle, Assemble and Hydraulically Torque Clamp Connector Joints
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 5 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Approved On-Site Machining
o OSM 1 – On-Site Cutting and Weld Preparation
Course Summary
One of five modular on-site machining training courses derived from ECITB technical training standards covering in-situ machining techniques in cutting and weld preparation of pipework using portable machine tools delivered by an ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification
Training Certificates - 12 months validity for technical test application purposes
Technical Test Certificates - 3 years validity
Course Duration
3 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices Equipment safety and safety valve operation Types of tools and methods Inspection, measurement and drawing interpretation Equipment component identification Equipment and cutting tool selection Basic tool maintenance Practical Use of Equipment to include:
o Machining of various size diameters of pipework with differing wall thickness to include the use of various machine tools
o Straight pipe cuts on pipework, all diameters and wall thickness o Carry out match/counter bore operations o Carry various end preps single, multi angle and “J” prep. o Carry out outside diameter machining of pipework o Single and multi-angle weld excavation, all diameters and wall thickness including removal of heat affected
zone (HAZ) Practical use of various tool slides, boring attachments and tooling to carry out additional prep/counter
bore/excavation profiles:
o Standard “V” prep o Multi angle “J” prep o Compound bevel “single point cutting” o Match/Counter bores
Instruction and practice in the selection and grinding of:
o Parting blades o Form tools o Single point cutting tools
Overview of weld identification methods: o Weld etching (Acid method) o Magnetic Particle Testing (MPI) & Dye Penetration
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear Eye protection Coveralls Ear protection Gloves
Related Technical Test
TOSM 1 - On-Site Cutting and Weld Preparation
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 6 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Approved On-Site Machining
o OSM 2 – On-Site Joint Face Machining - Basic
Course Summary
One of five modular on-site machining training courses derived from ECITB technical training standards covering in-
situ machining techniques in facing of flat and raised face flange joints using portable machine tools delivered by an
ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification
Training Certificates - 12 months validity for technical test application purposes
Technical Test Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices Equipment safety and safety valve operation Types of tools and methods Inspection, measurement and drawing interpretation Interpretation of manufacturer technical data sheets Equipment component identification Equipment and cutting tool selection Basic tool maintenance Practical Use of Equipment to include:
o Machining of various size diameter flanges to include the use of various machine tools o Cutting, boring and forming processes o Flat and raised face applications o Back facing operations o Internal and external mount machine tools o Internal and external collets and hubs o Measuring devices to include, dial test indicator, micrometers and vernier calipers
Overview of various tool slides, boring attachments and tooling to carry out additional profiles including:
o Internal and external diameters
o Shoulders, faces and chamfers
Instruction and practice in the selection and grinding of:
o Single point cutting tools o Carbide index tip tools
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Related Technical Test
TOSM 2 - On-Site Joint Face Machining – Basic
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 7 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Approved On-Site Machining
o OSM 3 - On-Site Drilling and Thread Tapping
Course Summary
One of five modular on-site machining training courses derived from ECITB technical training standards covering in-
situ machining techniques in drilling and thread tapping operations using portable machine tools delivered by an
ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification Training Certificates - 12 months validity for technical test application purposes Technical Test Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices Equipment safety and safety valve operation Types of tools and methods Inspection, measurement and drawing interpretation Interpretation of manufacturer technical data sheets and drilling/tapping charts Equipment component identification Equipment and cutting tool selection Basic tool maintenance Practical Use of Equipment to include:
o Drilling and tapping of holes using both air and electric driven machine tools to include: - Drilling, reaming, thread tapping and cutting - Hole boring and trepanning - Stud drilling and removal - Thread picking and de-burring
o Cutting tools and ancillary equipment to include: - Straight shank, Morse taper shank drills/reamers and hole saws - Straight fluted taps, spiral machine taps, tapping heads, trepanning heads and boring attachments - Granlund cutting system - Morse taper adapters and extensions
o Mounting methods to include: - Chucks, clamps and vices - Vee block and chain - Magbase and vacuum suction pad - G clamps and finger clamps - Welding - Studs
o Measuring devices to include, dial test indicator, micrometers, vernier calipers, Go/No Go gauges and thread gauges
Instruction and practice in the selection and grinding of:
o Drills, Tapping drills and Reamers o Granlund cutters and guide bushes o Locating and Top Hat guide bushes
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic,
millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear, coveralls, eye protection, ear protection & gloves
Related Technical Test
TOSM 3 - On-Site Drilling and Thread Tapping
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 8 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Approved On-Site Machining
o OSM 4 - On-Site Milling
Course Summary
One of five modular on-site machining training courses derived from ECITB technical training standards covering in-
situ machining techniques in milling of pump beds and heat exchanger applications using portable machine tools
delivered by an ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification Training Certificates - 12 months validity for technical test application purposes Technical Test Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices Equipment safety and safety valve operation Types of tools and methods Inspection, measurement and drawing interpretation Interpretation of manufacturer technical data sheets Equipment component identification Equipment and cutting tool selection Basic tool maintenance Practical Use of Equipment to include:
o Milling of surfaces using air, hydraulic and electric driven milling beds, multi axis rails and key mill tools to include:
- Pump motor beds and shafts - Heat exchanger pass partition bars on channel covers and tube sheets (joint facing of heat
exchangers covered within OSM 2.2) o Cutting tools and ancillary equipment to include:
- Slot drills and end mills - Face mills and fly cutters - International tapers
o Mounting methods to include: - Chucks, clamps and vices - Vee block and chain - Magnetic and vacuum chucks - G clamps, rack clamps and finger clamps - Welding
o Measuring devices to include, dial test indicator, micrometers, vernier calipers, Go/No Go gauges, slip gauges and shims
Instruction and practice in the selection and grinding of:
o Slot drills o End mills o Fly cutters o Carbide inserts
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear, coveralls, eye protection, ear protection & gloves
Related Technical Test
TOSM 4 - On-Site Milling
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 9 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ECITB Approved On-Site Machining
o OSM 5 - On-Site Joint Face Machining – Advanced
Course Summary
One of five modular on-site machining training courses derived from ECITB technical training standards covering in-
situ machining techniques in facing of ring type joint flange, clamp connector and heat exchanger joint faces using
portable machine tools delivered by an ECITB Approved Training Provider and Tutor.
Certification
ECITB Training and Technical Test Certification
Training Certificates - 12 months validity for technical test application purposes
Technical Test Certificates - 3 years validity
Course Duration
3 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices Equipment safety and safety valve operation Types of tools and methods Inspection, measurement and drawing interpretation Interpretation of manufacturer technical data sheets Equipment component identification Equipment and cutting tool selection Basic tool maintenance Practical Use of Equipment to include:
o Machining of various size diameter connections to include the use of various machine tools o Cutting, boring and forming processes o Ring type joints, clamp connectors, heat exchanger joint faces to include channel ends and tubesheet joint
face applications only. (milling of heat exchangers covered within OSM 0.4) o Internal and external mount machine tools o Internal, external, channel end and tubesheet hubs o Measuring devices to include, dial test indicator, micrometers, vernier calipers, shoulder vernier caliper,
vernier bevel protractor, ball trammels and bows Overview of various tool slides, boring attachments, back facing heads, extensions and tooling to carry out
additional joint profiles including: o Internal and external diameters
o Shoulders, faces and chamfers
o Radii, grooves and tapers
Instruction and practice in the selection and grinding of:
o Straight single point cutting tools o Right and left hand cranked single point cutting tools o Carbide index tip tools
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
Completion of “OSM 2 – On-Site Joint Face Machining – Basic” training
PPE Requirements
Safety footwear, coveralls, eye protection, ear protection & gloves
Related Technical Test
TOSM 5 - On-Site Joint Face Machining – Advanced
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 10 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ASME PCC-1-2013 Appendix A
o Training of Fundamentals
Course Summary
This course is one of four standard training modules as specified within the ASME PCC-1-2013 Guidelines for Pressure Boundary Bolted Flange Joint Assembly and its Appendix A specific to the training, qualification and certification of joint assembly personnel. The course will deliver a thorough understanding of bolted flange joint disassembly, assembly and tightening techniques using hand torque tightening equipment.
Hydratight is an ASME PCC-1 Qualifying Organisation and course delivery via a Qualified Bolting Specialist Instructor.
Certification
Qualifying Organisation Certification
Training Certificates – Open validity
Qualification Certificates - 3 years validity
Course Duration
2 Days
Course Content
General health & safety precautions
General personal joint assembly equipment requirements
The principles of bolt elongation, bolt load, and gasket stress
Functionality of gasket and seal
Gasket types and their limitations
Bolt types and their limitations
Identification of correct joint components
Manual torque joint tightening
The importance of using the specified lubricant
Techniques used for load control
Calibration and maintenance of bolt tightening equipment
Inspection and reporting defects or faults
Procedure for preparing a joint for closure
Gasket handling, preparation, and installation
Sources of information on joint assembly
Safe joint disassembly and assembly
Joint assembly procedures
Ensuring correct use of additional joint components
Importance of joint quality assurance procedures, certification, and records
Joint disassembly
Assembly technique and gasket recognition in relation to flange-face type
Tightening piping joints connecting to rotating equipment
Tightening piping joints on pressure relief devices
Tightening piping joints on and around piping expansion joints and spring hangers with cold-set
Importance of alignment and gap uniformity
Selecting the target bolt assembly load
Selecting appropriate bolt tightening tooling
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermaker and engineering craftsman trades
PPE Requirements
Safety footwear, coveralls, eye protection, ear protection & gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 11 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ASME PCC-1-2013 Appendix A
o Powered Equipment Supplemental Qualification
Course Summary
This course is one of four standard training modules as specified within the ASME PCC-1-2013 Guidelines for Pressure Boundary Bolted Flange Joint Assembly and its Appendix A specific to the training, qualification and certification of joint assembly personnel. The course will deliver a thorough understanding of bolted flange joint disassembly, assembly and tightening techniques using hydraulic torque and bolt tensioning equipment.
Hydratight is an ASME PCC-1 Qualifying Organisation and course delivery via a Qualified Bolting Specialist Instructor.
Certification
Qualifying Organisation Certification
Training Certificates – Open validity
Qualification Certificates - 3 years validity
Course Duration
1 Day
Course Content
General health & safety precautions
o Safety and securing of high-pressure fluids, fittings, and hoses during operation
o Placement and removal of backup wrench under high loads
o Pinch points relative to hydraulic or pneumatic torque equipment and backup wrenches
General personal joint assembly equipment requirements
Hydraulic and pneumatic torque joint tightening
o Working parts of hydraulic and pneumatic torque equipment
o Working parts of a hydraulic pump and hydraulic/pneumatic regulator
o Troubleshooting hydraulic wrench, hose, hose connections, and pump failures
o Method of setting target torque
o Method of using a hydraulic torque wrench
o Single-point tightening versus simultaneous multiple point tightening, and influence on the assembly procedure
Joint tightening using tensioning equipment
o Working parts of a hydraulic bolt tensioner
o Working parts of a hydraulic pump and hydraulic regulator
o Method of setting correct bolt load (formulas for calculating the target bolt load) for the number of tools in relation to the number of bolts in the joint)
o Method of using a hydraulic bolt tensioner
o Troubleshooting of tensioner, hose, hose connections, and pump failures
o Use of a single tensioner versus simultaneous use of multiple tensioners and the influence of each on the assembly procedure
Calibration and maintenance of hydraulic bolt-tightening equipment
Selecting appropriate bolt-tightening tooling
o Acceptable methods in relation to bolt size
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermaker and engineering craftsman trades
Completion of “Training of Fundamentals” training
PPE Requirements
Safety footwear, coveralls, eye protection, ear protection & gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 12 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ASME PCC-1-2013 Appendix A
o Heat Exchanger Supplemental Qualification
Course Summary
This course is one of four standard training modules as specified within the ASME PCC-1-2013 Guidelines for Pressure Boundary Bolted Flange Joint Assembly and its Appendix A specific to the training, qualification and certification of joint assembly personnel. The course will deliver a thorough understanding of heat exchanger joint disassembly, assembly and tightening techniques using hydraulic torque and bolt tensioning equipment.
Hydratight is an ASME PCC-1 Qualifying Organisation and course delivery via a Qualified Bolting Specialist Instructor.
Certification
Qualifying Organisation Certification
Training Certificates – Open validity
Qualification Certificates - 3 years validity
Course Duration
1 Day
Course Content
General health & safety precautions
o Safety and securing of high-pressure fluids, fittings, and hoses during operation
o Placement and removal of backup wrench under high loads
o Pinch points relative to hydraulic or pneumatic torque equipment and backup wrenches
General personal joint assembly equipment requirements
Hydraulic and pneumatic torque joint tightening
Joint tightening using tensioning equipment
Selecting appropriate bolt-tightening tooling
Types of exchangers Tubular Exchanger Manufacturers Association (TEMA) designations] and their joints
o Joint configurations, terminology, and locations
o Gasket configurations for the different types of joints
o Measurement of final joint gaps as a measure of success
Bundle pushing and considerations for assembly
o Bundle and channel orientation to align piping and pass-partition groove(s)
o Risks during pushing (damage to the flange-face or shell gasket)
Tubesheet joint considerations, shell side gasket damage, and recompression of shell side gaskets on tube-sheet joints
o Second gasket compression (more assembly passes may be required)
o Risks if the shell side gasket seal is broken when the channel is removed (if bundle is not being pulled)
o Inspection of pass-partition surfaces (pass-partition flush with flange facing)
o Consideration of tightening shoulder-type bolts from both sides
o Gasket pass-partition alignment
Breechlock exchangers
o General sealing configuration of Breechlock exchangers
o Special procedures for assembly of Breechlock (manufacturer's instructions)
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermaker and engineering craftsman trades
Completion of “Training of Fundamentals” and “Powered Equipment Supplemental Qualification” training
PPE Requirements
Safety footwear, coveralls, eye protection, ear protection & gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 13 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
ASME PCC-1-2013 Appendix A
o Special Joint Supplemental Qualification
Course Summary
This course is one of four standard training modules as specified within the ASME PCC-1-2013 Guidelines for Pressure Boundary Bolted Flange Joint Assembly and its Appendix A specific to the training, qualification and certification of joint assembly personnel. The course will deliver a thorough understanding of clamp connectors and compact flange special joint disassembly, assembly and tightening techniques using hand, hydraulic torque and bolt tensioning equipment.
Hydratight is an ASME PCC-1 Qualifying Organisation and course delivery via a Qualified Bolting Specialist Instructor.
Certification
Qualifying Organisation Certification
Training Certificates – Open validity
Qualification Certificates - 3 years validity
Course Duration
1 Day
Course Content
General health & safety precautions
General personal joint assembly equipment requirements
Functionality of gasket and seal
Seal surface preparation
Gasket types and their limitations
Gasket handling, preparation, and installation
Identification of correct joint components
Selecting appropriate bolt tightening tooling
Safe joint disassembly and assembly
Inspection and reporting defects or faults
Importance of alignment and gap uniformity
Joint assembly procedures
Assembly technique and gasket recognition in relation to face type
Procedure for preparing a joint for closure
Selecting the target bolt assembly load
Manual torque joint tightening
Hydraulic and pneumatic torque joint tightening
Joint tightening using tensioning equipment
Importance of joint quality assurance procedures, certification, and records
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermaker and engineering craftsman trades
Completion of “Training of Fundamentals” and “Powered Equipment Supplemental Qualification” training
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 14 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - Bolted Joint Integrity
o HT10 Bolted Joint Integrity and Hand Tightening (Topside)
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
1 Day
1.5 Day course option when combined with HT19
2.5 Day course option when combined with HT18 & HT19
Course Content
Types of flanges
Behaviour of Studbolts when Tightened
The importance of the correct residual bolt load
Sealing and Mechanical Joints
Gaskets, seal rings and surface finishes
The correct assembly of flange and 4-bolt clamp components
Effects of misalignment
Torque tightening theory
Equipment safety
Component identification
Practical use of equipment hand torque equipment
Joint breakout/disassembly using hand torque wrenches
Tool maintenance
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices, instrument technicians and engineering craft trades who perform assembly and disassembly of bolted connections on pressure tanks, heat exchangers, valves and pipework.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 15 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - Bolted Joint Integrity
o HT18 Bolted Joint Integrity and Hydraulic Tensioning (Topside)
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
1 Day
2.5 Day course option when combined with HT10 & 19
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Behaviour of Studbolts when tightened
Sealing and mechanical joints
Gaskets for sealing applications
Gaskets and seal ring types
Types of bolted flange and clamped connections
The importance of correct residual bolt load
Effects of misalignment
Inspection and surface finish requirements
The correct assembly and disassembly of bolted flanged and clamped connections
Equipment component identification
Practical use of bolt tensioning equipment
Joint breakout/disassembly using bolt tensioning equipment
Basic Tool maintenance
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting , mechanic, millwright, boilermakers, apprentices, instrument technicians and engineering craft trades who perform assembly and disassembly of bolted connections on pressure tanks, heat exchangers, valves and pipework.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 16 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - Bolted Joint Integrity
o HT19 Bolted Joint Integrity and Hydraulic Torque Tightening (Topside)
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
1.5 Day
2.5 Day course option when combined with HT18
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Behaviour of Studbolts when tightened
Sealing and mechanical joints
Gaskets for sealing applications
Gaskets and seal ring types
Types of bolted flange and clamped connections
The importance of correct residual bolt load
Effects of misalignment
Inspection and surface finish requirements
The correct assembly and disassembly of bolted flanged and clamped connections
Equipment component identification
Practical use of hydraulic torque equipment
Joint breakout/disassembly using hydraulic torque equipment
Basic tool maintenance
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices, instrument technicians and engineering craft trades who perform assembly and disassembly of bolted connections on pressure tanks, heat exchangers, valves and pipework.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 17 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - Bolted Joint Integrity
o HT16 Bolted Joint Integrity and Hydraulic Tensioning (Subsea)
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification Training Certificates – 1 year validity Qualification Certificates - 3 years validity
Course Duration
1 Day
2 Day course option when combined with HT17
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Behaviour of Studbolts when tightened
Sealing and mechanical joints
Gaskets for sealing applications
Gaskets and seal ring types
Types of bolted flange and clamped connections
The importance of correct residual bolt load
Effects of misalignment
Inspection and surface finish requirements
The correct assembly and disassembly of bolted flanged and clamped connections
Equipment component identification
Demonstration of equipment
Preparation of work area, application and equipment for the assembly and tightening of bolted connections using Subsea Bolt Tensioning equipment
Preparation of materials for the assembly and tightening of bolted connections using Subsea Bolt Tensioning equipment
Subsea Bolt Tensioning equipment safety
Practical use of Subsea Bolt Tensioning equipment
Practical use of Subsea ancillary operating equipment such as hydraulic down-line/hose reel stand/subsea control valves
Tightening of Studbolts using Subsea Bolt Tensioning equipment
Basic tool maintenance
Reporting and Quality Assurance
Training is conducted in a Topside training environment not in a simulated Diving Tank
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices, instrument technicians and engineering craft trades who perform assembly and disassembly of bolted connections on pressure tanks, heat exchangers, valves and pipework.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 18 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - Bolted Joint Integrity
o HT17 Bolted Joint Integrity and Hydraulic Torque Tightening (Subsea)
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification Training Certificates – 1 year validity Qualification Certificates - 3 years validity
Course Duration
1 Day
2 Day course option when combined with HT16
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Behaviour of Studbolts when tightened
Sealing and mechanical joints
Gaskets for sealing applications
Gaskets and seal ring types
Types of bolted flange and clamped connections
The importance of correct residual bolt load
Effects of misalignment
Inspection and surface finish requirements
The correct assembly and disassembly of bolted flanged and clamped connections
Equipment component identification
Demonstration of equipment
Preparation of work area, application and equipment for the assembly and tightening of bolted connections using Hydraulic Torque equipment
Preparation of materials for the assembly and tightening of bolted connections using Hydraulic Torque equipment
Subsea Hydraulic Torque equipment safety
Practical use of Subsea Hydraulic Torque equipment
Practical use of Subsea ancillary operating equipment such as hydraulic down-line/hose reel stand/subsea control valves
Tightening of Studbolts using Subsea Hydraulic Torque equipment
Basic tool maintenance
Reporting and Quality Assurance
Training is conducted in a Topside training environment not in a simulated Diving Tank
Pre- requisites
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices, instrument technicians and engineering craft trades who perform assembly and disassembly of bolted connections on pressure tanks, heat exchangers, valves and pipework.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 19 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - Bolted Joint Integrity
o HT23 Bolt Load Monitoring - Ultrasonic
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
5 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Types of tools and methods
Methods of Bolt Tightening
Bolt Load and its effects
Bolt Load Calculations
Principles & Techniques of measuring bolt extension
Equipment component identification
Equipment selection
Demonstration of equipment
Equipment safety
Practical Use of Equipment
Retrieving and inputting data and on site calibrations.
Use of both hydraulic torque and tensioning methods with ultrasonic load monitoring
Reporting and Quality Assurance
Pre- requisites
Candidates must prove attendance of an approved Bolted Joint Integrity Training course for both torque and bolt tensioning methods.
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices, instrument technicians and engineering craft trades who perform assembly and disassembly of bolted connections on pressure tanks, heat exchangers, valves and pipework.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 20 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - Bolted Joint Integrity
o HT21 Basic Morgrip Installation
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Overview of Morgrip connector types
Overview of pipe cutting methods
Equipment component identification
Tightening methods
Tightening of connectors by both hand torque and bolt tensioning methods
Pipe inspection, measurement and seal size selection as per installation sheet
Tightening equipment selection
Instruction on the operation of a chart recorder [manual clockwork type]
Connector integrity testing as per installation sheet
Installation, test, strip down and rebuild 2” x 2000 series Morgrip coupling – Hand torque procedure
Installation, test, strip down and rebuild 6” x 2000 series Morgrip coupling – 100% bolt tensioning procedure
Completion of installation reports
Reporting and Quality Assurance
Pre- requisites
Candidates must prove attendance of an approved Bolted Joint Integrity Training course for both torque and bolt tensioning methods.
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices, instrument technicians and engineering craft trades who perform assembly and disassembly of bolted connections on pressure tanks, heat exchangers, valves and pipework.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 21 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight – On-site Machining Practices using Portable Machine Tools
o HT25 Basic Pipe-Cutting and End Prepping
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification Training Certificates – 1 year validity Qualification Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment
o Machining of various size diameters of pipework with differing wall thickness to include the use of various machine tools
o Use of outside and internal bore mounted machines
o Straight pipe cuts on pipework, all diameters and maximum wall thickness 2”/50mm.
o Carry various end preps 37 degree profile, small compound bevel, small “J” prep.
o Carry out match/counter bores operations
o Carry out outside diameter machining of pipework
Practical use of various tool slides, boring attachments and tooling to carry out additional prep/bore profiles:
o Standard “V” prep
o Multi angle “J” prep
o Compound bevel “single point cutting”
o Match/Counter bores
Instruction and practice in the selection and grinding of:
o Parting blades
o Form tools
o Single point cutting tools
o Carbide index tip tools
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 22 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight - On-site Machining Practices using Portable Machine Tools
o HT26 Advanced Pipe-Cutting, End Prepping and Weld Excavation
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification Training Certificates – 1 year validity Qualification Certificates - 3 years validity
Course Duration
4 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment
o Machining of various size diameters of pipework with differing wall thickness to include the use of various machine tools
o Straight pipe cuts on pipework, all diameters and wall thickness
o Carry out match/counter bore.
o Carry out multi angle “J” prep.
o Carry out outside diameter machining of pipework.
o Single and multi-angle weld excavation, all diameters and wall thickness including removal of heat affected zone (HAZ)
Practical use of various tool slides, boring attachments and tooling to carry out additional prep/counter
bore/excavation profiles:
o Standard “V” prep
o Multi angle “J” prep
o Compound bevel “single point cutting”
o Match/Counter bores
Instruction and practice in the selection and grinding of:
o Parting blades
o Form tools
o Single point cutting tools
Overview of weld identification methods:
o Weld etching (Acid method)
o Magnetical Particle Testing (MPI) & Dye Penetration
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear, coveralls, eye protection, ear protection & gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 23 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight – On-site Machining Practices using Portable Machine Tools
o HT27 Basic Flange Facing
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment
o Machining of various size diameters of flanges to include the use of various machine tools
o Flat and raised face applications
o Inside and outside mount machine tools
o Excluding exchanger channel or tubesheet applications
o Instruction in the use of dial test indicator (DTI)
Overview of various tool slides, boring attachments and tooling to carry out additional profiles:
Instruction and practice in the selection and grinding of:
o Single point cutting tools
o Carbide index tip tools
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 24 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight – On-site Machining Practices using Portable Machine Tools
o HT28 Advanced Flange Facing
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
5 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment
o Machining of various size diameters of flanges to include the use of various machine tools
o Ring type joints and 4 bolt clamp/hub connections
o Inside and outside mount machine tools
o Various tool slides, boring attachments, back facing heads, extensions and tooling to carry out additional joint profiles
o Instruction in the use of dial test indicator (DTI) outside micrometer, vernier callipers and depth micrometer
o Instruction in the use of ball trammel groove/angle measuring equipment
o Manufacturer technical data sheets
Instruction and practice in the selection and grinding of:
o Straight single point cutting tools
o Right and left hand cranked single point cutting tools
o Carbide index tip tools
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 25 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight – On-site Machining Practices using Portable Machine Tools
o HT29 Exchanger Facing
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment
o Machining of various size diameters of exchangers to include the use of various machine tools
o Joint face machining of exchanger shells, channel covers, channel ends, tube sheets, floating heads including back facing operations.
o All joint profiles and sizes, using inside, outside and tube sheet mount machine tools
o Mounting methods to include G-clamps, finger clamps, Rawl-bolts, adjusters & jacking screws
o Instruction in the use of dial test indicator (DTI) outside micrometer, vernier callipers and depth micrometer
o Various tool slides, boring attachments, back facing heads, extensions and tooling to carry out additional joint profiles
Instruction and practice in the selection and grinding of:
o Straight single point cutting tools
o Right and left hand cranked single point cutting tools
o Carbide index tip tools
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 26 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight – On-site Machining Practices using Portable Machine Tools
o HT30 Basic Drilling
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
1 Day
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment
o Drilling holes using both air and electric driven machine tools
o Up to 2” diameter all depths.
o Using straight shank, Morse taper shank drills/reamers, Granlund system, Morse taper extensions and boring attachments
o Mounting methods to include:
Vee block & chain
Magbase
Vacuum suction pad
G clamps & Finger clamps
Bespoke applications
Instruction and practice in the selection and grinding of:
o Drills
o Reamers
o Granlund cutters
o Granlund guide bushes
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 27 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight – On-site Machining Practices using Portable Machine Tools
o HT31 Advanced Drilling
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment o Drilling and tapping of holes using both air and electric driven machine tools o Greater than 2” diameter, all depths to include:
Drilling Tapping Stud removal Thread picking
o Using straight shank, Morse taper shank drills/reamers, Granlund system, Morse taper extensions tapping heads and boring attachments
o Mounting methods to include: Vee block & chain Magbase Vacuum suction pad G clamps & Finger clamps Bespoke applications
Instruction and practice in the selection and grinding of:
o Drills o Tapping drills o Reamers o Granlund cutters o Granlund guide bushes o Top hat guide bushes
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 28 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Course Title:
Hydratight – On-site Machining Practices using Portable Machine Tools
o HT32 Milling
Course Summary
A suite of modular Joint Integrity courses based upon Hydratight’s best practice internal technician IMPACT competency assurance process with Hydratight certification.
Certification
Hydratight Certification
Training Certificates – 1 year validity
Qualification Certificates - 3 years validity
Course Duration
2 Days
Course Content
Instruction and practice in observing health and safety requirements and approved working practices
Equipment safety and safety valve operation
Types of tools and methods
Inspection, measurement and drawing interpretation
Equipment component identification
Equipment and cutting tool selection
Basic tool maintenance
Practical Use of Equipment
o Use of milling rails on exchangers and motor/pump applications
o Milling of exchanger pass partition bars on channel covers and tube sheets, fin fan applications and motor/pump pads.
o All profiles and sizes, using air operated and electric driven milling rails, multi axis rails and key mill tools
o Instruction in the use of dial test indicator (DTI), outside micrometer, vernier callipers, depth micrometer and laser alignment equipment.
o Mounting methods to include:
Vee block & chain
Magbase
Vacuum suction pad
G clamps & Finger clamps
Bespoke applications
Instruction and practice in the selection and grinding of:
o Slot drills
o End mills
o Fly cutters
o Carbide inserts
o International tapers
Reporting and Quality Assurance
Pre- requisites
Candidates must prove relevant previous machining experiences from a toolmaker, turner, fitter/turner
Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic, millwright, boilermakers, apprentices and engineering craft trades.
PPE Requirements
Safety footwear
Eye protection
Coveralls
Ear protection
Gloves
Technical Training
Synopsis 2016
OSHENS Doc No: P-TRA-9951-AJ Page 29 of 29 Technical Training
“Copyright © Hydratight Limited 2014. All rights reserved”
Route to Competence Overview
*Further conditions apply
Additional
Notes
Stage 1
Training
Training
Knowledge test
Certification valid for 12
months for test application
purposes
ECITB
Training
Knowledge test
Open validity applied to
ASME training certification
due to experience criteria
ASME
Training
Knowledge test
Certification valid for 12
months for assessment
application purposes
Hydratight
Stage 2
Workplace
Work Based Task
Assignment
3 tasks minimum
Within 12 months after
training*
Qualification Portfolio
6 months minimum
continuous experience*
Two references required
(co-worker & supervisor)
Logbook
3 tasks minimum
Employer endorsement
CV/Resume
Stage 3
Testing
Knowledge Test
80% pass rate
Practical Activity Test
3 year validity
Written Examination
80% pass rate
Practical Examination
3 year validity
Theory Test
80% pass rate
Practical Assessment
3 year validity
Stage 4
Renewal
Knowledge Test
Practical Activity Test
3 year validity
Re-training*
Written Examination
Practical Examination
3 year validity
Employer endorsement
Theory Test
Practical Assessment
3 year validity
The ECITB process must
be followed in order from
stages 1 thru 3
Test certification is only
awarded once stages 1-3
have been successfully
completed
Endorsement is required if
renewal period expires
Experience can be gained
prior to attending training
Examination can be
attended directly after
training
Qualification is only
awarded once stages 1-3
have been successfully
completed
The Hydratight process
must be followed in order
from stages 1 thru 3
Qualification is only
awarded once stages 1-3
have been successfully
completed
Re-training is required if
renewal period expires