SYNEGRA EMS LTD. is an independent EMS/ODM company manufacturing all kinds of products in IT, Telecom and Networking.

SYNEGRA is a wholly owned subsidiary of Smartlink Holdings Limited.

Our journey started in the year 1987, when we entered in Manufacturing Personal Computers space by establishing Wave Soldering

(Dip Soldering) setup using Hollis USA Machine under name "Virtual Computers" Brand in Mumbai.

In 1993 , we decided to enter in Manufacturing of Networking Products using Surface Mount Technology components and

established a Factory in Goa by importing the First SMT line in India.

We are into Manufacturing since 3 decades for products like motherboards, Add on Cards, Networking Products, Telecommunication

products etc. The Plant is ISO 9001:2015 certified with production shop floors area of 110,000 Sq. Feet.

We have 2 SMT lines. Along with this we have 2 Wave Soldering machines, BGA Rework Machines, X-Ray machines, Solder Paste

Z-Check, etc.

Our plan is to invest in new, state-of-the-art manufacturing machines to cater to a larger manufacturing volume.

• Located at Verna Electronic City in Goa

• 2 plants covering 110,000 Sq ft

• Presently we have 2 SMT Lines and two Wave soldering Machines

installed in Plant 2 (Shop floor Hall 18 X 50 m, 22 X 25 m and

22 X 20 m available for versatile lay out)

• 6 SMT Lines can be housed at the Upper Ground Floor of Plant 3

(Upper Ground floor Hall 38 X 42 mtr & Lower Ground Floor Hall

of 38 X 34 mtr)

• Well equipped Utilities ( Chillers /Compressors/DG sets)

• Statistical Quality Assurance

• Centralized AC environment

• Component storage and Inward Inspection facilities

• Mechanized Finished Goods storage and warehousing

• Integrated ERP Systems

• Strategic location provides easy access to international

sea and air ports

Manufacturing Plants

Manufacturing Plant 1

Manufacturing Plant 2

TOTAL PLOT AREA

TOTAL BUILT UP AREA

262000 sq feet 155000 sq feet

• ISO 9001 : 2015 certified plants with 2 highly versatile

SMT lines.

• 1,10,000 Sq. ft Production Shop Floor area with SMT

& Through hole lines

• World Class Manufacturing Setup with Dust proof

& Humidity controlled environment.

• SMT setup with unique integration backed up by highly

skilled Personnel .

• Availability of Latest technology Equipments like- ICT, BGA

Rework machines, X-ray machine, Solder paste Z-Check.

• Process Capability of Manufacturing of RoHS Products.

• BAR Code Shop Floor Control system for flawless process

engineering .

• Committed to delivering quality with speed.

Manufacturing Facility

SMT Lines

Line 1

DEK Horizon 2i CP-842E CP-842E

NUTEK NTM100L

Panasonic SPPG3

Panasonic HDPG3

Panasonic MSHG3

Panasonic MPAG3

Conceptronic PROFILE 117

Line 2 NUTEK NTM100L

VITRONICS MR933XP-243E

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State of the Art Machinery

Our Manufacturing Capability

Component Mounting for SMT assy >100K components / hour

(actual speed of machine).

Existing Capacity Per Month

• PCBAs for Medical Electronics

• PCBAs for Industrial automation

High Volume Consumer products Low to Medium Volume products

Manufacturing Product Range

• Network Interface Card / Managed &

Unmanaged Ethernet Switches

• Wi-fi Routers / IP Phones

• Motherboards / Routers

• IPPBX / Wifi Broadband Routers

• Transceivers / Video Phones

Incoming Quality Inspection :

• Effective  Incoming Quality check of raw materials with the help of relevant test and

measurement  equipments

• Sampling standards adhered to : ANSI /ASQC Z1.4 -1993

• Ensure best quality consumable inputs from world class manufacturers ,

- authenticated with test reports for every lot.

- Independent verification of consumables quality from recognized laboratories.

- New component evaluation and approval capability.

• Periodic vendor audits, Use of Statistical tools for QC , Periodic Quality ratings

and feedback to vendors.

• Tracking and trend monitoring of line complaints for continual improvement.

• New and alternate Component approval process with association of Design and

development and Engineering Departments.

• Totally ESD and RoHS compliant inspection and test set up.

• Lot wise Date code tracking of each component linked to the finished product.

Quality Assurance - IQC

Quality Assurance – Process

WELL DOCUMENTED PROCESSES :• Process qualification Run to determine the best settings for defect free output

with the aid of Quality control instruments such as Thermal profilers, Z-check,

illuminated and electronic magnifiers etc.

• Fully ESD safe State of the art production facility available with periodically

calibrated  test and measurement equipment, Validation of  test  jigs and

set-ups.

• Continual quality improvement initiatives such as Kaizens,6 sigma projects,

Process capability measurements etc

AUDITS AND REPORTING • Daily QA audit to ensure appropriate process parameter settings .

• Process QA inspections to ensure products compliance to IPC standard.

• 100% barcode tracking of each product through Shop floor control system,

providing online WIP status and Quality index .

• Outgoing inspection to ensure zero defective shipments monitored through

Random Walk diagrams.

MANPOWER TRAINING • Training and competence improvement programs  to enhance competencies ,

empower and motivate the staff.

Environmental Chamber

Reflow Profile

Quality Assurance – Product evaluation & reliability testing

PERFORMANCE TESTING• Product Quality evaluation through QA test lab equipped with IXIA 400T Traffic Generator and protocol tester,

NuStream 600i LAN parameters tester for full functional and performance testing of Networking products.

ENVIRONMENTAL QUALITY ASSURANCE• Full fledged Reliability Lab for Climatic testing of Products from -10 deg C to +55 deg C .

• Damp heat test facility with humidity variation from 35% RH to 95 % RH in the range of 20 deg C to 55deg C

• Compliant to QM 333 requirements

• Elevated burn-in room and hot chamber up to 100 deg for stress tests.

• Transportation simulation test facility – Bump testing up to 40g.

Warehousing and Logistics

• Material storage on pallet with unique identification-Bar

Coding on all products.

• Loading & unloading of material is thru hydraulic Trolleys.

• Material Issue Controlled through ERP system and shop floor

control system with unique bar-code serial numbers.

• Authorized transporters are only allowed to pick up the material.

• Safety precautions are taken into consideration at all level like

Employees ,fire & environment at working area.

• All Raw materials and Finished Goods are insured within the

premises.

RMA & Customer Support

We offer an Integrated Service Model

Nationwide Direct Service & Repair Network:

• 64 Service Centers across India

• Level 1 – Level 4 support

• Equipped with advance level tools, technology & quality processes

• ISO 9001:2015 accredited (Auditors- UL)

• Strong logistics support to manage back-end delivery support

• 24X7 Support for Enterprise Customers

• Support Packs tailored to meet specific customer requirements

DIGICARE Technical Assistance Center (DTAC):

• 24 x 7 Voice, Email & Chat based Support

• Pre & Post Sales Support

24/7 Call Centre

Repair & Direct Service

Government of India Initiatives to Boost Make In INDIA

Government has announced MAKE IN INDIA & DIGITAL INDIA Initiatives , It is actively engaged in :

A) Creating eco-system for globally Competitive ESDM sector

1)  Fiscal incentives and rationalization and establishing Industry friendly stable tax system.

High end switching /Wi-fi, Smartphone and Tablets enjoy import duty incentives in excess of 10 %.

2)  Developing Brownfield /Greenfield Electronic Manufacturing  Clusters .

3)  Incentives for  Technology transfer, R & D and setting up Local Manufacturing units  . 

4)  Providing Preferential Market Access in Government procurements to Made in India Products

B) Promotion of Exports

  1)  Providing export based incentives (2%) through Merchandise Exports from India Scheme

(MEIS) for various IT products including Smart phones etc

C) Skill Development

       1) Create a pool of highly skilled manpower by training them in finishing Schools

D) Domestic market Development for IT Hardware

Announcement of Schemes such as :

1) National Fiber Optic Network - connecting 2,50,000 Panchayats across India

2)  Infusion of 11,000 crores to rejuvenate BSNL

3) Release of Additional Spectrum for commercial use

4)  Smart Cities, Smart Villages, Promotion of Internet of Things, e-Governance

5) Targeting Massive Increase in the PC penetration, from 9.5% as of today to 40%

Responding to the Prime Ministers Call: LET US MAKE IN INDIA

We wish to invite Product and/or Technology companies having a strong desire to establish itself in the country, to join hands

with us to develop or manufacture products in highly evolving fields such as Electronics, IT, Telecom Solid State Lighting,

Solar Power or any other allied fields.

SYNEGRA wants to be your catalyst in accelerating the growth plans that you may have. Having experience and expertise of

over 2 decades in manufacturing, we assure you our unstinted support to make the venture a resounding success.

Advantage for Synegra being Located in Goa

Ready to Deliver Factory Set up • QMS and EMS certified Factory with worldclass Lean manufacturing practises ready for producing any Electronic product

• Highly skilled manpower available some of whom have above 20 years of experience of making electronic Products,

experienced yet young minds that focus on Productivity, Quality, Delivery at lowest Cost

• Ready Power availability for expansion projects

• Located in Goa most advanced Industrial area with a large pool of ancillaries in close proximity

• Capability to offer manufacturing ,RMA and Call centre services under one roof

Extensive Support Systems • Under 12 Kms proximity to Sea Port, Air Port, Railway Yard, Container Freight station

• Excellent Telecom network ,Broadband and 3G network in place

• Abundance of Skilled and Technical Manpower

Friendly People in a Healthy Environment • GOA has one of the highest per capita income ratios in India.

• One of the highest literacy rates of 89.35%.

• The lowest crime rate and Harmonious industrial relations

• It is also a well known popular Tourist destination in India

Power Scenario• More than adequate Power supply to meet the demands of uninterrupted power by the industrial Sector.

• Goa Factory has 1300KVA sanctioned power. 880 KVA in house DG sets

SYNEGRA EMS LIMITED

Registered Office : Plot No. L-5A, Verna Industrial Estate, Verna, Salcette, South Goa, GA, 403722, IN

Land Phone : +91 832 2885433 | Fax : +91 832 2783395 | www.synegra.com

A Subsidiary of Smartlink Holdings Limited