SYLLABUS process instrumentation I - Odessa College · 2019-12-27 ·...
Transcript of SYLLABUS process instrumentation I - Odessa College · 2019-12-27 ·...
COURSE SYLLABUS FOR
PROCESS INSTRUMENTATION I PTAC 1432
INSTRUCTOR: Pete Barreraz Office Phone: 335-‐6495 Cell Phone:413-‐4927 Office Hours: As Posted COURSE NUMBER: PTAC 1432 CREDIT HOURS: 4 (3/3) PREREQUISITE: ELPT 2419 Program logic Controllers I CATALOGUE DESCRIPTION: : Study of the instruments and control systems used in the process industry
including terminology, process variables, symbology, control loops, and basic troubleshooting. TEXTBOOK NONE SUPPLIES: None LEARNING OUTCOMES:
: Explain the function of the various instruments used in the process industry; diagram the process control elements in a control loop; and apply terms and symbols used in instrumentation.
After completing this course, the student should be able to demonstrate competency in:
• Basics of I&C including the different control functions, the types of control loops, and continuous vs. discrete control.
• Identification and symbols used in I&C. • Different types of field instrumentation. • Requirements for control rooms and the design of control panels. • Concepts and implementation of alarm and trip systems. • Different types of computer-based control systems including PLCs and DCSs as well as review the
basic requirements for good operator interface. • Documentation required for I&C • Requirements for a successful installation, instrument checkout, and controller tuning.
COURSE REQUIREMENTS:
• Complete all scheduled homework • Complete all scheduled labs • Complete written\lab tests • Complete a written\lab final test
METHODS OF EVALUATION: GRADING SCALE WEIGHT OF COURSE REQUIREMENTS
POINTS GRADE AREA GRADE WEIGHT 90-100 A LAB ASSIGNMENTS 25% 80-89 B TESTS 25% 70-79 C FINAL TEST 25% 65-69 D PROFESSIONALISM 25% 0-64 F TOTAL 100%
ATTENDANCE POLICY\PROFESSIONALISM POLICY
Attendance is the greatest predictor of your success. Your attendance at EVERY ONE of the classes and labs is important and expected. A substantial grade penalty will be assessed to late work; including homework, lab assignments, and test. The “Professionalism Grade” will be determined by such factors as attendance, tardiness, class participation, and other classroom factors. The following chart is a syllabus outline for topics and task. Each topic may include labs, lab questions, and other
requirements.
LESSON # GENERAL TOPIC SPECIFIC TOPIC LAB\TASK\INFO 1 Intro
Syllabus Review Introduction to Process
Equipment The Nature of Process
Control
ü Process Variables ü Process Control ü PLC ( Industrial Computer) ü Measuring Data ü Open/closed loop Control
System
Ø LAB 1.1 Ø Key Terms Ø Basic Hand Tools Ø Stationary/Rotary Equipment
2 Introduction to Process Equipment
Elements of Process Control
ü Process operation ü Control signals ü Measuring-‐Process
Variables ü Control System terminology
Ø LAB 2.1 Ø Key Terms Ø Valve Applications Ø Types of Valves
3 Process Control Signals ü Process signals ü Control Loops
Ø LAB 3.1 Ø Typical pneumatic actuator Ø Current-‐ to –pneumatic converter
4 Introduction to Process Measurement
ü Kinds of Signals ü Kinds of Display
Ø LAB 4.1 Ø Thermocouple-‐Temperature
measurement Ø RTD -‐Temperature measurement Ø Liquid Level measurement
TEST 5 Principles of Transducer
Operation ü Matching the Transducer to
the Application ü Mechanical and Electrical
Elements
Ø LAB 5.1 Ø Continue with lab 4.1
6 Basic Process Measurement Systems
ü Interaction of System Elements
ü Translating the Measurement
ü The Transmitter as Communicator
ü Electrical vs Pneumatic Output
ü Signal Converters
Ø LAB 6. Ø
7 Temperature Measurement Principles and Indicators
ü Temperature and Heat ü Temperature Scales
Ø LAB 7.1 Ø Temperature measuring devices Ø Measuring Temperature with
different Instruments TEST Ø 8 Bimetallic and Fluid-‐Filled
Temperature Instruments
ü Types of Thermometers Ø Lab 8.1 Ø Continue with Lab 7.1
9 Electrical Instruments How Resistance Thermometers Work
ü Advantages/Disadvantages
Ø LAB 9. Ø Continue with Lab 7.1
10 Pyrometry ü Principles of Pyrometry Ø LAB 10.1 Ø Infrared heat gun
11 Principles of Pressure In Liquids and Gases
ü Principles of Liquid Pressure ü Key Terms ü Types of Gauges
Ø LAB 11.1 Ø Types of Instruments used to
Measure Pressure TEST
12 Pressure Sensors ü Functions of Measuring Instruments
ü Manometers ü Burbon Tubes ü Diaphragm-‐Pressure
Sensors ü Calibration ü Pressure Switches
Ø LAB 12.1 Ø
13 Pressure Transducers ü Pressure Conversion ü Types of Pressure
Transducers
Ø Lab 13.1 Ø
14 Low-‐Pressure Measurement ü Vacuum ü Low pressure ü Methods of conversions
Ø Lab 14.1
TEST 15
Principles of Level Measurement
ü Measuring Liquid Level ü Types of Gauges used ü Level Switches ü Level Control Loop
Ø Lab 15.1
16
Electrical Level Instruments ü Conductivity/Liquid Level ü Types of Level Detectors
Ø Lab 16.1 Ø
17
Pressure Head Instruments ü Hydrostatic Pressure Ø Lab 17.1
18 Solid Level Measurement ü Using weight to Determine Level
ü Types of Solid Level Measurements/Detectors
Ø Lab 18.1
19 Other Level Measurement Instruments
ü Radiation ü Ionization ü infrared
Lab 19.1
TEST 20 Properties of Fluid Flow ü Importance of Flow
Measurements ü Basic Properties of Fluids
Ø LAB 20.1
21 Primary Flow Measuring Devices
ü Measurement Methods Ø LAB 21.1
22 Secondary Flow Measuring Devices
ü Measuring Devices Ø LAB 22.1
23 Variable-‐Area Instruments ü Rotameter ü Piston and Vane ü
Ø LAB 23.1
24 Positive-‐Displacement Meters
ü Operation ü Advantages/Disadvantages ü Piston Meters
Ø LAB 24.1
25 Turbine and Magnetic Flowmeters
ü Operation ü Kinds of Turbine/Magnetic
Flowmeters ü Advantages/Disadvantages
Ø LAB 24.1 Ø
TEST 26 Introduction to Controllers ü Development of Controllers
ü Purpose of Automatic Controllers
ü Kinds of Controllers ü Variables
Ø LAB 24.1
27 Controller Operation ü Kinds of Controllers Ø LAB 24.1 Ø
28 Controller Modes and Tuning ü Controller tuning ü Types of Controllers
Ø LAB 24.1 Ø
29 Final Control Elements in Process Loops
ü Definition ü Types
Ø LAB 24.1 Ø
30 Control Valves ü Control Valves Components ü Kinds of Control Vaves
Ø LAB 24.1 Ø
31 Electric Actuators ü Solenoids ü Electric Motors AC/DC
Ø LAB 24.1 Ø
FINAL TEST
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