SWISS GT 26 - Ken Otzelhighperformancemachinery.com/.../docs/swiss_gt26_eng.29290044.pdf ·...
Transcript of SWISS GT 26 - Ken Otzelhighperformancemachinery.com/.../docs/swiss_gt26_eng.29290044.pdf ·...
T H I N K P A R T S T H I N K T O R N O S
SWISS GT 26The solution for production of turned
workpieces up to 25.4 mm in diameter.
3Swiss GT 26
ENDLESS FLEXIBILITY
Next Challenge, please !
Versatile, high-performance, capable of
operating with or without a guide bush
and performing operations with high
added value, the Swiss GT 26 is a machining
solution that offers standard equipment at
a competitive price.
4 Swiss GT 26
Flexibility
■ Up to 39 tools, including 16 rotating tools.
■ Rapid movement of axes up to 32 m / min.
■ The Y axis offers greatly increased machining
capability in counter operations.
■ Modular machining area allowing the user to
use a wide range of rotating tools attachement
according to the needs of the part.
Productivity
■ 5 or 6 linear axes.
■ Bar turning and reworking machining
operations happen simultaneously, to ensure
optimal productivity.
■ The liquid-cooled motorised guide bush offers
exceptional precision and allows the spindles to
run at maximum speed (10,000 rpm).
SWISS GT 26
5Swiss GT 26
SWISS GT 26
Performance
■ Machine features a rich equipment.
■ Liquid-cooled built-in motorised guide bush
with synchronous motor.
■ Works with or without a guide bush.
■ Swiss GT 26 features the most powerful spindle
and driven tool in its class.
Ergonomy
■ Central lubrication unit.
■ Machine offers a high level of autonomy.
The swarf container can be emptied while the
machine is running.
■ Large machining area allowing an easy access
to the tools.
■ Numerical control on swivel arm.
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EQUIPMENT
Deep drilling Polygon operation
2-bore base for drill holder
intended for deep drilling.
Mounted on the counter spindle
carriage. Minimum drilling length :
160 mm. Includes a connector
for high-precision coolant.
Polygon unit max. 6000 rpm
Polygon tool Ø 80 mm
7Swiss GT 26
EQUIPMENT
Turning Milling
ESX20 drilling / milling
spindle (offset 6 mm)
ESX20 drilling / milling
spindle (offset 15 mm)
Rotating spindle for
milling (63 mm saw)
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Thread-whirling Inclined drilling / milling
Inclined drilling /
milling device
Thread-whirling unit
Max. 5700 rpm
Angle ± 25
Ø max. 10 mm
Double drilling /
milling unit
EQUIPMENT
°
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1 2 3
EXTRAORDINARY VERSATILITY
Support for guide bush, no disconnection of wiring
Swiss GT 26 / 5 Swiss GT 26 / 6
Operation with or without guide bush
Option to switch between operation with orwith-
out the guide bush, and therefore to select
the system best suited to the workpiece being
machined. Depending on the workpiece require-
ments, the bar quality may be lower and the bar
remnants shorter.
The conversion takes place in less than 30 min-
utes, on both 5-axis and 6-axis versions.
5 or 6 axes
The 5-axis version is based on proven kinematics.
The 6-axis version can be equipped with 4 addition
tools for counter operation to boost the turning
machine’s ability to perform complex operations.
This version no longer requires mechanical adjust-
ment of the Y axis tools.
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Z1Z4
Y1
Y4
X1
X4
EXCEPTIONAL MACHINING
PERFORMANCE
Up to 39 tools, including 16 rotating tools
On the 5-axis version, the Gamma can be fitted
with up to 35 tools, including 16 that can be
driven, and the 6-axis version adds 4 fixed tools,
bringing the total capacity to 39 tools.
The rotating tools on the rear platten and the
counter operation station are adjustable.
11Swiss GT 26
TISIS : PROGRAMMING AND COMMUNICATING
WITH YOUR SWISS GT 26 MACHINE
Programming your Swiss GT 26Position your tools
interactively
Transfer your programs
via your computer network*
* Requires theconnectivity pack
Monitoring* 2D simulation of the tool path
12 Swiss GT 26
HIGH PRECISION
AluminiumExternal diameter : Ø 20 mmWorkpiece length : 60 mm
Stainless steelExternal diameter : Ø 16 mmWorkpiece length : 49 mm
Stainless steelExternal diameter : Ø 8 mmWorkpiece length : 110 mm
TitaniumExternal diameter : Ø 5 mmWorkpiece length : 8 mm
SteelExternal diameter : Ø 15 mmWorkpiece length : 12 mm
Stainless steelExternal diameter : Ø 8 mmWorkpiece length : 30 mm
13Swiss GT 26
GENERAL SPECIFICATIONS
Length 2,710 m
Width1,270 m1,270 m
HeightHeight2,0302,030 m
GENERAL SPECIFICATIONS SWISS GT 26
Max. length mm 2710
Max. width mm 1270
Height mm 2030
Weight kg 3550
Cutting oil tray capacity l 200
Coolant pump power kW 0,44
Colours RAL 9006 grey, RAL 9011 black
CE / CEM certified
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TECHNICAL SPECIFICATIONS SWISS GT 26 / 6 SWISS GT 26 / 5
6 linear axes + 2 C-axis 5 linear axes + 2 C-axis
2 independent tool systems 2 independent tool systems
Main spindle
Max. bar capacity mm 25,4 25,4
Standard workpiece length with rotating guide bush mm 220 220
Spindle rotation speed rpm 0-10.000 0-10.000
Spindle power kW 9,5 (11) 9,5 (11)
Max. constant torque Nm 12,1 (15,8) 12,1 (15,8)
Spindle stoppage time 0-8000 rpm sec. 0,4 0,4
Platten
Number of rotating tool positions on guide bush 9 9
Turning tool section 16 x 16 16 x 16
Number of frontal tools (op / cop) 5 / (5) 5 / (5)
Positions for rotating tools (S11) 4 4
Positions for rotating tools (S21 modular positions) 3 3
Rotating tool speed of rotation rpm 5000 (2500) 5000 (2500)
Rotating tool power (S11 / S21) kW 0,75 / 1 0,75 / 1
Counter spindle
Max. bar capacity mm 25,4 25,4
Insertion length of workpiece into spindle mm 120 120
Spindle rotation speed rpm 0-10.000 0-10.000
Spindle power kW 9,5 (11) 9,5 (11)
Max. constant torque Nm 12,1 (15,8) 12,1 (15,8)
Stoppage time 0-8000 rpm sec. 0,4 0,4
Position next to the spindle for spindle machining 2 2
SWISS GT 26 AND ROBOBAR SBF 326
15Swiss GT 26
TECHNICAL SPECIFICATIONS SWISS GT 26 / 6 SWISS GT 26 / 5
Counter operation
Number of tool positions 8 4
Positions for rotating tools 4 4
Rotating tool speed of rotation t / min 5000 5000
Rotating tool power kW 0,75 0,75
Max. total number of tools (with maximum options) 39 35
Operation / counter-operation tool distribution 26 / 13 26 / 9
BASIC MACHINE EQUIPMENT
Rotating guide bush with integrated motor X X
S21 rear platten rotating tool motor X X
S11 front platten rotating tool motor X X
C1 + C4 axes X X
Interpolation in polar coordinates Option Option
Pneumatic workpiece ejector + oil cleaning of collet X X
Automatic centralised lubrication cycle X X
Beacon (4 colour) X X
20 bar lubrication pump with manual selection filters X X
Bar feeder interface X X
Fire extinguisher interface X X
TISIS programming software Option Option
NUMERICAL CONTROL
Control type Fanuc 31iB Fanuc 31iB
Encoder/axis motor technique Absolute serial Absolute serial
Motor type (axes and spindles) Synchronous (AC) Synchronous (AC)
Colour screen and mobile operator console
PROGRAMMING SOFTWARE
ISO language code C, TMI
TECHNICAL CHARACTERISTICS ROBOBAR SBF 326e
Min. barstock dia. mm 3
Max. barstock dia without preparation mm 22
with preparation mm 25.4 (1’’)
System Hydrodynamic / guide channels
Round, hexagonal and square bar change-over Yes, yes, no
Bar length 3 m, 12’, 4 m
Loading side Left
Bar remnant extraction From rear
Loading capacity 260 mm - bars Ø 10 mm
Change over time 10 min
Adjustable guide steady Yes, manual
Complies with CE / CEM standards Yes
Anti-vibration guide behind the spindle Yes
Weight 3 m 520 kg
12’ 600 kg
4 m 680 kg
TECHNICAL CHARACTERISTICS
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Conforms to the European CE / CEM Safety StandardsThis document is based on information available at the time of publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware and software, nor to provide for every possible contingency in connection with installation, operation and maintenance. TORNOS S.A. assumes no obligation of notice to holders of this document with respect to changes subsequently made. TORNOS S.A. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency or usefulness of the information contained herein. No warranties of merchantability nor fitness for purpose shall apply.
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