SwageBeam Cl/Sfb - Ayrshire Metal Productsayrshire.co.uk/SwageBeam.pdfUniversal Primary Beam...

SwageBeamLightweight Cold RolledSteel Construction Systems

User Manual: Design and Applicationwith Ayrsuite Plus 4 : Design, Detailing and Ordering Software.

Ayrshire Metal Products(Daventry) Ltd

Ayrshire Metal Products (Daventry) Ltd.Royal Oak Way, Daventry, Northamptonshire NN11 8NR, EnglandTel: +44 (0) 1327 300 990 Fax: +44 (0) 1327 300 885Email: [email protected] Website: http://www.ayrshire.co.uk

Cl/Sfb

(23) Hh2

JULY 2013

QUALITY ASSURANCEBS EN ISO 9001

Certificate No. FM 34021

The SteelConstructionInstitute

Member

52184 SwageBeam Cover:Cover for print 3/12/13 12:26

CONTENTS

2 Introduction

3 Typical Applications

4 Slimline 300 Typical FloorBeam Arrangement

5-6 Slimline 220 Typical FloorBeam Arrangement

7 Beam Dimensions and Hole Positions

8 Section Properties

9-10 Accessories

11-13 Connection Details

14 Safe Load Tables(220 and 300 deep Primary Beams)

15-16 Safe Load Tables (220, 250and 300 deep Secondary Beams)

17-18 Cantilever Safe Load Tables(Primary & Secondary Beams)

19 Secondary Floor Beam toUniversal Primary Beam Arrangement

20 Material Specifications

21 Product Literature

CE Marking

SOFTWARE DETAILS

Ayrsuite Plus 4CD InformationIf you have not already received our AyrSuite Plus 4 Software,

please order your copy through our website. Alternatively,

call the Daventry sales office on 01327 300 990 or

email: [email protected]

Installing AyrSuite Plus 4 allows you to design and detail a

comprehensive range of Ayrshire products, including SwageBeam.

The design software allows you to indentify quickly and accurately

the optimum beam size for each application. Cantilever cases for

both primary and secondary beams are included. Further checks,

confirm the suitability or otherwise of the standard post sizes.

The beam and accessory detailing software, will generate material

lists and automatically price the order contents. Simply email the

electronic order file generated by the software, to enable the

quick and efficient processing of your orders through to delivery.

A printout of the design calculations can be submitted as part of

your package for building regulation approval if required.

The CD ROM which is illustrated below includes intuitive short

Demos, Quick Tours and On-Line Help.

Visit our websitewww.ayrshire.co.uk

52184 SwageBeam Cover:Cover for print 3/12/13 12:26

INTRODUCTION

SwageBeamand our other products

Enhanced SwageBeam PerformanceThose who use SwageBeam will notice the enhanced

performance resulting from the adoption of higher grade

S390GD steel.

Ayrsuite Plus 4 SoftwareThe AyrSuite Plus 4 CD is a compilation of design, detailing and

ordering software covering the Ayrshire range of products. It includes

comprehensive preview demos and extensive help facilities. The

design program for SwageBeam allows you to identify quickly and

accurately the correct beam size for each application. A hard copy of

the design can be printed and submitted where required, as part of

your package for building regulation approval. The detailing software

allows you to electronically specify, detail and cost the beams and

accessories required for your particular order.

The days are long gone since the company built

ships. Since then Ayrshire Metal Products has

developed and expanded around its core

business, the manufacture of cold rolled and

pressed metal profiles. We have earned an

enviable reputation for innovation and quality,

the result of many years experience.

We manufacture a range of Ayrshire designed

and patented products of which SwageBeam

is one. Other construction systems include

AyrHousing, AyrFrame building modules, the

Ayrshire Steel Framing range of load bearing

stud and track profiles and AyrTruss lattice

beams and trusses.

Another aspect of our business is the jobbing

market, for which Ayrshire manufactures

profiles to our customer’s own specification.

Examples include various components used in

the transport industry. Other examples include

storage racking, trailers, prefabricated buildings

and many more.

The following pages include many of the

improvements resulting from our policy of

continuous product development. The brochure

is supplemented by comprehensive design,

detailing and ordering software, which is

available free on request. There is also the

added support provided by our technical and

sales staff based at our Daventry office and

out in the field.

Our products are manufactured in accordance with

BS EN 1090-1 & 1090-2 to execution class 4.

• Easy reference safe working load tablesplus design & detailing software package

• Designed in accordance withBS5950 Part 5: 1998

• Tested at the University of Salford

• Made from pre hot dipped galvanised steelto BS EN 10346 S390GD+Z275 N-A-C

• Quality assured to BS EN ISO 9001

• Beam sizes 220/250/30Omm deep invarious gauges, made to order

• Matching end cleats and brackets

• Lightweight for easy handlingand transportation

• Bolted connections

• Computer controlled production line punchesholes, cuts to length, and rollforms profile

• Lengths up to approx 15.0 metres

• Individual beams ink jet marked withappropriate identification

• Notching facility if required

2

52184 Swagebeam Text Pages:INSIDES FP 3/12/13 12:23 Page 1

3

APPLICATIONS

SwageBeamthe multi purpose beam

Many of our customers have adopted

SwageBeam to meet their own requirements and

those of their customers. Applications are as

diverse as the product itself as illustrated below.

Mezzanine Floors

Various options are available to those wishing to

build storage platforms and mezzanine floors.

SwageBeam floor beams can be used throughout

as in the case of our Slimline ‘220’ and Slimline

‘300’ systems or alternatively with heavy hot rolled

main beams. A comprehensive range of

accessories completes the package.

SwageBeam Portal Framed Building

System: The Award Winner

Our system is a fast and economic method of

creating single and multiple span buildings.

SwageBeam is used throughout in conjunction with

specially designed eaves and ridge brackets to

create a lightweight high performance structure.

A total package from design through to completion

is available.

Prefabricated Modular Buildings

SwageBeam can be found in many of today’s

lightweight modular buildings. We have worked

closely with prefabricated building companies to

develop robust and cost effective designs for

both cabins and modules. With such a diverse

range of sizes available, we have beams to suit

most requirements.

Other Applications Include:• High Division Walls

• Heavy Duty Stud Walls

• Blast Walls

• Fire Walls

• Sports Walls

• Long Spanning CeilingSupport Beams

• Individual Structures

• Safety Barriers

• Mobile Home Chassis


4

TYPICAL FLOOR BEAM ARRANGEMENT

Slimline 300Typical floor beam arrangement

Galvanised standard end cleatsupplied by Ayrshire.

Galvanised SwageBeamsecondary floor beam. Centresto suit flooring, loading etc.

Plated M16 Fasteners suppliedby Ayrshire.Note: Use 2 Washers per bolti.e 1 under nut 1 under head

Box Column(not supplied by Ayrshire)

Galvanised 300mmdeep back to backSwageBeamprimary beam.

Galvanised 220mm deepSwageBeam secondarybeams erected as shown.Centres to suit flooringloading etc.

CTB300 Column Bracket


5

6

TYPICAL FLOOR BEAM ARRANGEMENT

Slimline 220Typical floor beam arrangement

Post 100 x 100 x 5Hot finished RHS toBS EN 10210 S275 JOH min(not supplied by Ayrshire)

Unpainted standard column bracketref. CB220 & M16 fastenerssupplied by AyrshireNote: Bracket welded to column

Galvanised 220mm deepSwageBeam secondary beamserected as shown. Centres tosuit flooring, loading etc.

Zinc plated tie rod at mid-span torestrain bottom flange.


COLUMNS, DECKING, STAIRS,HANDRAILS, KICK FLATSNOT BY AYRSHIRE

Access stair through floor. Typical lightweight Slimline 220 storage floor.Note: No vertical bracing required.Gives clear access between columns.

Galvanised standard endcleat ref. SC220 and M16fasteners supplied by AyrshireNote: Use 2 washers per bolti.e. 1 under nut, 1 under head.

Galvanised SB22024back to back SwageBeamprimary beam, or as designedusing Ayrsuite Plus 4 software.


DIMENSIONS

BeamDimensions and Properties

SB300 range

SB250 range

SB220 range

FLANGE HOLESAVAILABLE ON REQUEST



Cy

Y

300

12

t

x135

82.5

x

12

18

82.5

10

Y

65

=

204

=

48

48

Cy

Y

250

12

t

x85

82.5

x

12

18

82.5

10

Y

65

=

154

=

48

48

Cy

Y

220

12

t

x

82.5

x12

18

82.5

10

Y

65

=

124

=

48

48

55

7


8

AyrSuite Plus 4 : SwageBeam and accessory detailing software

General Notes:Physical properties are calculated using the nominal base metal thickness (excludesgalvanised coating) in accordance with BS5950 : Part 5: 1998All dimensions are nominal and in millimetres. All holes 18mm in diameter unlessotherwise stated, e.g. Pairs of Tie Rod fixing holes 14mm sq.

REF. SB30015 SB30018 SB30020 SB30024 SB30030t (mm) 1.5 1.8 2.0 2.4 3.0Mass (kg/m) 5.51 6.63 7.34 8.82 11.04Area (cm2) 7.09 8.52 9.46 11.33 14.08Ixx (cm4) 868.00 1038.68 1150.79 1370.97 1691.19Zxx (cm3) 57.88 69.26 76.73 91.41 112.77Rxx (cm) 11.07 11.04 11.03 11.00 10.96Iyy (cm4) 35.23 41.56 45.61 53.30 63.92Zyy (cm3) 7.21 8.50 9.33 10.89 13.04Ryy (cm) 2.23 2.21 2.20 2.17 2.13Cy (mm) 16.10 16.10 16.10 16.00 15.90

Section Properties SB300 Range

REF. SB25015 SB25018 SB25020 SB25024t (mm) 1.5 1.8 2.0 2.4Mass (kg/m) 4.94 5.93 6.56 7.88Area (cm2) 6.37 7.64 8.49 10.15Ixx (cm4) 557.65 666.86 738.50 878.98Zxx (cm3) 44.62 53.36 59.09 70.33Rxx (cm) 9.36 9.34 9.33 9.31Iyy (cm4) 33.32 39.31 43.14 50.40Zyy (cm3) 7.07 8.34 9.15 10.68Ryy (cm) 2.29 2.27 2.26 2.23Cy (mm) 17.80 17.80 17.80 17.70


REF. SB22012 SB22015 SB22018 SB22020 SB22024t (mm) 1.2 1.5 1.8 2.0 2.4Mass (kg/m) 3.67 4.59 5.51 6.09 7.32Area (cm2) 4.78 5.93 7.12 7.90 9.45Ixx (cm4) 329.83 410.22 490.32 542.81 645.63Zxx (cm3) 29.98 37.30 44.58 49.36 58.71Rxx (cm) 8.31 8.32 8.30 8.29 8.27Iyy (cm4) 25.91 31.95 37.69 41.36 48.32Zyy (cm3) 5.67 6.97 8.21 9.01 10.51Ryy (cm) 2.33 2.32 2.30 2.29 2.26Cy (mm) 19.33 19.10 19.10 19.00 19.00



9

STANDARD ACCESSORY DETAILS

Column Bracket CB220 Column Bracket CTB300

End Cleat Ref.SC250

End Cleat Ref.SC220

Accessories

204

3.2 THK.

75

170FROM HEEL

204

255

125FROM HEEL

30.5

17mm ØHOLES

154

3.2 THK.

75

170FROM HEEL

154205

125FROM HEEL

30.5

17mm ØHOLES

124

3.2 THK.

75

155FROM HEEL

124175

115FROM HEEL

30.5

17mm ØHOLES

25

240

158 42

6077.5

43

55 220 124

3HOLES 18mm DIA

400

155

20

25 60

End Cleat Ref.SC300

120 120

HOLES18mm DIA

6

41

80

44

80

55

27 66 27

308

18mm ØHOLES

18mm ØHOLES

18mm ØHOLES

300

8


10

Fasteners

Standard Tie Rods

LENGTH (mm) X (mm)

535 150

640 150

715 150

815 150

915 150

BEAM CENTRES + 65mm

BEAM CENTRES + 115mm

25 25

X (mm)

THREAD

X (mm)

THREAD

Plated M16 x 35mm long (grade 4.6)Hex Head Set Screws and nut with 2plated washers

10mm diameter Zinc Plated Mild Steel Rod, threaded eachend complete with 4 plated nuts and 4 plated washers


11

STANDARD CONNECTION DETAILS

Standard Fixing Details

SwageBeam toSwageBeam DetailSB220 and SB300 Range

Connection toUniversal Beam

SB220 Range


SB250 Range


SB300 Range

CLEAT REF SC220 or SC300

SECONDARY BEAMSB220 or SB300

SB220 or SB300PRIMARY BEAMBACK TO BACK

78 50 SB300

220or

300

48

124 for SB220or204 for SB300

48

CLEATREFSC220

SB

22

0R

AN

GE

SU

ITA

BLE

UB

RA

NG

EM

AX

~4

57

X1

52

MIN

~2

54

X1

02

t/2 115

24 MIN

B

B/2 3 MIN

48

124

t

CL

UNIVERSAL BEAM(NOT SUPPLIED BY AYRSHIRE)

SU

ITA

BLE

UB

RA

NG

EM

AX

~4

57

X1

91

MIN

~2

54

X1

02

REF

ERN

OTE

SB

25

0R

AN

GE

CLEATREFSC250

UNIVERSAL BEAM (NOT SUPPLIED BY AYRSHIRE)NOTE: 457 X 191 X 98 UB NOT SUITABLE

CL

t/2 125

24 MINt

48

154

BB/2 3 MIN

SU

ITA

BLE

UB

RA

NG

EM

AX

~457

X191

MIN

~305

X102

REF

ERN

OTE

SB

300

RA

NG

E

CLEATREFSC300

CL

t/2 125

24 MINt

48

204

BB/2 3 MIN

UNIVERSAL BEAM (NOT SUPPLIED BY AYRSHIRE)NOTE: 457 X 191 X 98 UB NOT SUITABLE

68 50 SB220


12



Primary Beam toColumn Detail

Secondary Beamto Column Detail

CB220 ColumnBracket Detail

240FLOORING MATERIAL(SUPPLIED BY OTHERS)

42 158

1824

48

124

48

PRIMARY BEAM - 2 BACK TO BACK SB220 SwageBeam

INCOMING SECONDARYBEAM CONNECTIONSECONDARY

BEAMCONNECTION

NOTE: COLUMN BRACKETCB220 POSITIONED5MM DOWN FROMTOP OF COLUMN ANDSwageBeam

COLUMN FACE

100MIN 275 MIN

240FLOORING MATERIAL(SUPPLIED BY OTHERS)

42 158

1824

48

124

48

SB220 SECONDARY BEAM

PRIMARY BEAMCONNECTION

NOTE: COLUMNBRACKET CB220POSITIONED 5MMDOWN FROM TOPOF COLUMN ANDSwageBeam

COLUMN FACE

100MIN

CL

CL

CAP PLATE (NOT SUPPLIED BY AYRSHIRE)

WELD TOCOLUMN 5mmFILLET WELD150mm MIN

NB. FILLET WELDS(GRADE 43)

WELD TOCOLUMN 5mmFILLET WELD170mm MIN

POST 100 X 100 X 5HOT FINISHED RHS(NOT SUPPLIED BYAYRSHIRE)


13



SwageBeam toSwageBeam Detail

CTB Connection to Columnand Primary Beam

Slimline 300 system

Connection Detail to Existing Brickwork

Tie Rod Arrangement

For Existing WallsChannel closure or anglebearer fixed to wall tosupport SwageBeam.

SwageBeam Secondary Beam

Channel Closure

DECK MATERIALEG. HIGH DENSITY CHIPBOARD

TOP FLANGE RESTRAINED BY FLOOR FIXINGS AT 600MMMAX PITCH EG. SELF DRILL SELF TAPPING SCREWS

BOTTOM FLANGELATERALLY RESTRAINEDBY TIE ROD/S

BEAM CENTRES BEAM CENTRES BEAM CENTRES BEAM CENTRES BEAM CENTRES

65 65

CLEAT REF. SC220 FOR 220 DEEPSECONDARY BEAM AS SHOWN ORSC300 FOR 300 DEEP SECONDARY BEAMPRIMARY BEAM

2 BACK TO BACKSB300 SwageBeam

SB220 SECONDARY BEAM

BOX SECTION POST(NOT SUPPLIED BY AYRSHIRE)2 X NO. SB300

BACK TO BACK

18MMDIAMETER HOLES

CTB300 BRACKET(REFER TO PAGE9 FOR DETAIL)

CL

6 GAP

33 33

300

68 50

124 220

4848

80

80

44


14

SAFE LOAD TABLES

Primary BeamSafe Load Tables

SB22024 Primary Beam Capacityusing CB220 Standard Column Bracket Connection

(Refer to detail below and page 12)

SB30030 Primary Beam Capacity usingStandard CTB300 Column Bracket Connection

(Refer to detail below and page 13)

Primary Beam Load Tables are Valid Provided:

Span ‘L’ 3000 3200 3400 3600 3800 4000 4200

Span ‘W’ 77.56 77.54 75.00 71.60 68.44 63.90 57.91

Span ‘L’ in millimetres. Deflection limited to Span/250. Allowance made for self weight.

Span ‘L’ 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000

Span ‘W’ 88.89 88.85 88.81 88.77 88.72 88.68 88.63 88.19 87.28 85.43 83.66

TOTAL SAFE WORKING LOAD Uniformly Distributed Load ‘W’ (kN)

TOTAL SAFE WORKING LOAD Uniformly Distributed Load ‘W’ (kN)

Section Properties

REF. 2-SB22024BACK TO BACK

t (mm) 2 x 2.4

Mass (kg/m) 14.64

Area (cm2) 18.90

Ixx (cm4) 1291.26

Zxx (cm3) 117.42

Rxx (cm) 8.27

Iyy (cm4) 164.87

Zyy (cm3) 25.38

Ryy (cm) 2.95

Section Properties

REF. 2-SB30030BACK TO BACK

t (mm) 2 x 3.0

Mass (kg/m) 22.08

Area (cm2) 28.16

Ixx (cm4) 3382.38

Zxx (cm3) 225.54

Rxx (cm) 10.96

Iyy (cm4) 199.03

Zyy (cm3) 30.62

Ryy (cm) 2.66

Span ‘L’ in millimetres. Deflection limited to Span/250. Allowance made for self weight.Overall stability of floor and size of posts is the responsibility of others.

ALL HOLES 18mm DIAMETER ALL HOLES 18mm DIAMETER

130

48

124

48

220

130

48

80

44

80

48

300

1. Primary Beam is constructed from 2 x No. SB22024 back to back.2. Primary Beam is laterally restrained by incoming Secondary Beams.3. Height from underside of post base plate to top of SwageBeam does not exceed 3.0m.4. M16 x 35mm long (grade 4.6) set screws with nut and 2 washers are used.5. Post size is 100 x 100 x 5 Hot Finished RHS to BS EN 10210 S275 JOH min (not supplied by Ayrshire).

Note: Slimline 220 System floors do not require vertical bracing, stability checked by applying a horizontal force at top of columnequal to 2% of axial load in column.

*Ayrsuite Plus 4 can be used toidentify all Primary Beamoptions, and check the 220and 300 System post design.

Note: The above table assumes a minimum post size of 90 x 90 x 4 Hot Finished RHS to BS EN 10210 S275 JOH min (not supplied by Ayrshire).


15

16

SAFE LOAD TABLES

Secondary Beam Safe Load Tables

Span Limiting SB22012 SB22015 SB22018 SB22020 SB22024(mm) Deflection kN kN kN kN kN

Span Limiting SB25015(mm) Deflection kN

2000

2500

3000

3500

4000

4500

5000

5500

6000

6500

7000

7500

2000

2500

3000

3500

4000

4500

5000

5500

6000

6500

7000

7500

Span/200 26.30 29.61 29.59 29.58 29.56Span/250 26.30 29.61 29.59 29.58 29.56Span/300 26.30 29.61 29.59 29.58 29.56Span/360 26.30 29.61 29.59 29.58 29.56












Span/200 40.54Span/250 40.54Span/300 40.54Span/360 40.54












General Notes:Load tables show permissible Safe Working Load in kilonewtons. Self weight of SwageBeamalready deducted. Please also refer to Safe Load Table notes on page 20.


Span Limiting SB30015 SB30018 SB30020 SB30024 SB30030(mm) Deflection kN kN kN kN kN

SB25018 SB25020 SB25024kN kN kN

2000

2500

3000

3500

4000

4500

5000

5500

6000

6500

7000

7500

Alternatively use ‘Ayrsuite Plus 4’ softwareto identify the optimum beam size for fullyrestrained or unrestrained conditions.

40.52 40.51 40.4940.52 40.51 40.4940.52 40.51 40.4940.52 40.51 40.49

40.49 40.48 40.4540.49 40.48 40.4540.49 40.48 40.4540.49 40.48 40.45

34.53 39.68 40.4134.53 39.68 40.4134.53 39.68 40.4134.53 39.68 40.41

29.15 33.50 40.3729.15 33.50 40.3729.15 33.50 40.3729.15 32.90 39.15

25.20 28.97 36.2125.20 28.97 36.2125.20 28.97 34.8625.20 24.37 29.00

22.18 25.49 31.8722.18 25.49 32.2520.35 22.54 26.8216.92 18.73 22.29

19.78 22.74 28.4419.38 21.47 25.5516.11 17.84 21.2313.38 14.81 17.63

17.84 20.51 25.6515.71 17.39 20.7013.04 14.44 17.1810.81 11.97 14.25

16.23 18.03 21.4512.96 14.35 17.0710.74 11.89 14.15

8.89 9.85 11.72

13.65 15.11 17.9810.84 12.01 14.29

8.97 9.94 11.837.42 8.21 9.77

11.58 12.83 15.269.19 10.17 12.107.59 8.40 10.006.26 6.93 8.24

9.93 11.00 13.087.86 8.70 10.356.48 7.17 8.535.33 5.90 7.02




Span/200 27.00 35.86 41.48 46.59 46.52Span/250 27.00 35.86 41.48 46.59 46.52Spin/300 27.00 35.86 41.48 46.59 46.52Span/360 27.00 35.86 41.48 46.59 46.52










17

SAFE LOAD TABLES

Cantilever

General Notes:All beams assumed fully restrained. Self weight of SwageBeam already deducted in tables.

Primary Beam - SB220 Range

Primary Beam - SB300 Range

Secondary Beam - SB220, SB250, and SB300 Range

P = Point load in kilonewtonsL = Cantilever spanW = Permissible total uniformly

distributed loadin kilonewtons.

P = Point load in kilonewtonsL = Cantilever spanW = Permissible total uniformly

distributed loadin kilonewtons.

W = Permissible totaluniformly distributed loadin kilonewtons.

L = Cantilever span.

POST 100 X 100 X 5 HOTFINISHED RHS TOBS EN 10210 S275 JOH min(NOT SUPPLIEDBY AYRSHIRE)

STANDARDCOLUMNBRACKETCB220

2 - SB220BACK TO BACK

2 - SB300BACK TO BACK

BOXSECTION POST(NOT SUPPLIEDBY AYRSHIRE)

STANDARD COLUMNBRACKET CTB300

115

125

W = UDL (kN)

W = UDL (kN)

W = UDL (kN)

L

L

L

P(kN)

P(kN)

SC220

SC250SC300


18

Span ‘L’ 300mm 400mm 500mm 600mm 700mm 800mm 900mm 1000mm

SWL ‘P’ 29.64 19.00 13.98 11.04 9.12 7.76 6.75 5.97

SWL ‘W’ 59.28 38.00 27.96 22.08 18.24 15.52 13.50 11.94

Total SAFE WORKING LOAD - Point Load ‘P’ (kN)Uniformly Distributed Load ‘W’ (kN)

Cantilevered SB22024 Primary Beam Capacity usingStandard CB220 Column Bracket Connection(Refer to detail on opposite page)

Allowance made for self weight

Span ‘L’ 300mm 400mm 500mm 600mm

SWL ‘P’ 35.84 26.84 21.43 17.82

SWL ‘W’ 71.68 53.68 42.86 35.64

Total SAFE WORKING LOAD - Point Load ‘P’ (kN)Uniformly Distributed Load ‘W’ (kN)

Cantilevered SB30030 Primary Beam Capacity usingStandard CTB300 Column Bracket Connection(Refer to detail on opposite page)


Span ‘L’ 300mm 400mm 500mm 600mm 700mm 800mm 900mm

SB22012 SWL ‘W’ 3.54 2.28 1.68 1.32

SB25015 SWL ‘W’ 4.56 2.87 2.09 1.64 1.34 1.13

SB30015 SWL ‘W’ 7.23 4.56 3.33 2.61 2.14 1.81 1.57

Total SAFE WORKING LOAD - Uniformly Distributed Load ‘W’ (kN)

Cantilevered Secondary Beam Capacity usingStandard SwageBeam End Cleats(Refer to detail on opposite page)


- - -

-


19

FLOOR ELEVATIONS

Secondary Floor Beamconnection to hot rolled primary beam

Galvanised standard end cleatsupplied by Ayrshire.

Galvanised SwageBeamsecondary floor beam. Centresto suit flooring, loading etc.

Plated M16 Fasteners suppliedby Ayrshire.Note: Use 2 washers per bolti.e 1 under nut 1 under head

Box Column(not supplied by Ayrshire)

Hot rolled primaryuniversal beam section(not supplied by Ayrshire)

SwageBeam secondarybeam bolted to hotrolled beam usingstandard end cleats


20

SPECIFICATIONS

Materialspecifications

DisclaimerEvery care has been taken to ensure the accuracy of all information and specifications contained in this brochure.However Ayrshire Metal Products plc cannot be held responsible for any errors or omissions.Ayrshire Metal Products plc reserve the right to amend or alter specifications where necessary, without prior notice.

SwageBeam Specification

Beams are made from grade ‘S390’ galvanised steel.

BS EN 10346 is the standard code of practice for the specification of hot dipped zinc coated steel stripfor cold formed sections.

Whilst this code does not explicitly carry a standard specification for ‘S390’ material, an appropriatetechnical description can be calculated that complies with the principles given in Table 1 of this code.

These structural parameters are defined as follows:

Yield strength ReH = 390N/mm2 guaranteed minimum valueTensile strength Rm = 468N/mm2 minimum value(i.e. 1.2 Yield strength in accordance with the design code BS5950: Part 5: 1998)

Elongation A80 = 14%

All other technical delivery conditions for the coating, surface finish, quality and treatment, as defined inBS EN 10346 are satisfied. Hence the material reference is ‘S39OGD+Z275’-N-A-C zinc coated steel, with aminimum guaranteed yield strength of 390N/mm2.

End Cleat SpecificationStandard end cleats are made from Grade S390GD+Z275-N-A-C zinc coated steel, with a minimumguaranteed yield strength of 390N/mm2 to BS EN 10326.

Column Bracket SpecificationThe CB220 and CTB300 column brackets are made from Grade S315 steel to BS EN 10149-2:1996Supplied unpainted.

Quality AssuranceBS EN ISO 9001BSI Registered FirmCertificate Number FM 34021

Safe Load Tables and Ayrsuite Plus 4 SoftwareThe calculation of structural properties for SwageBeam is in accordance with BS5950:Part 5:1998 using the yieldand tensile strengths as defined above. Test data has also been analysed to confirm full compliance with theprinciples adopted.

The tables shown in this manual are based on applying unfactored loads i.e. the tabulated capacities are safe working loads.

Self weight has already been deducted.

Secondary beam load tables as detailed in the Ayrsuite Plus 4 software and shown on p15 & p16 are valid providing:

• Loads are evenly distributed i.e. UDL (uniformly distributed load)• Top Flange is fully restrained i.e. deck fixings at 60Omm maximum pitch• Beams erected with toes towards each other, refer detail page 13• Bottom flange restrained by tie rods fixed between pairs of beams i.e. mid-span 2.5<6.0m, 1/3,rd points >6.Om• Standard end cleats are used• Two washers are used i.e. one under nut, one under head

Note: 1kg = 0.0098kN 1lb = 0.4536kg


21

LITERATURE

ProductLiterature

For further literature relating to associated systemsproduced within the Ayrshire Group see our Website

1 2

3 4

5 6

1 SwageBeam Buildings

2 ASF Wall Framing Solutions

3 Ayrshire Steel Framing

4 AyrFrame

5 Design Manual for Purlin

and Cladding Rail Systems

6 ‘C’ Section Brochure

0038

Ayrshire Metal Products, Royal Oak Way, Daventry, NN11 8NR

13

0038/CPR/LRQ4007868/0001

EN1090‐1

Cold Rolled Structural Steel Framework

Tolerances on dimensions & shape : BS EN 1090-2

Weldability : NPD (No Performance Determined)

Fracture Toughness : : NPD (No Performance Determined)

Reaction to fire : Class A1

Release of cadmium and its compounds : NPD (No Performance Determined)

Emission of radioactivity : NPD (No Performance Determined)

Durability : Galvanised to BS EN 10346

Structural characteristics:

Design: Ayrsuite software

Manufacturing: to EN 1090 execution Class EXC 4

CONTENTS

2 Introduction

3 Typical Applications

4 Slimline 300 Typical FloorBeam Arrangement

5-6 Slimline 220 Typical FloorBeam Arrangement

7 Beam Dimensions and Hole Positions

8 Section Properties

9-10 Accessories

11-13 Connection Details

14 Safe Load Tables(220 and 300 deep Primary Beams)

15-16 Safe Load Tables (220, 250and 300 deep Secondary Beams)

17-18 Cantilever Safe Load Tables(Primary & Secondary Beams)

19 Secondary Floor Beam toUniversal Primary Beam Arrangement

20 Material Specifications

21 Product Literature

CE Marking

SOFTWARE DETAILS

Ayrsuite Plus 4CD InformationIf you have not already received our AyrSuite Plus 4 Software,

please order your copy through our website. Alternatively,

call the Daventry sales office on 01327 300 990 or

email: [email protected]

Installing AyrSuite Plus 4 allows you to design and detail a

comprehensive range of Ayrshire products, including SwageBeam.

The design software allows you to indentify quickly and accurately

the optimum beam size for each application. Cantilever cases for

both primary and secondary beams are included. Further checks,

confirm the suitability or otherwise of the standard post sizes.

The beam and accessory detailing software, will generate material

lists and automatically price the order contents. Simply email the

electronic order file generated by the software, to enable the

quick and efficient processing of your orders through to delivery.

A printout of the design calculations can be submitted as part of

your package for building regulation approval if required.

The CD ROM which is illustrated below includes intuitive short

Demos, Quick Tours and On-Line Help.

Visit our websitewww.ayrshire.co.uk

52184 SwageBeam Cover:Cover for print 3/12/13 12:26 Page 2

SwageBeamLightweight Cold RolledSteel Construction Systems

User Manual: Design and Applicationwith Ayrsuite Plus 4 : Design, Detailing and Ordering Software.

Ayrshire Metal Products(Daventry) Ltd

Ayrshire Metal Products (Daventry) Ltd.Royal Oak Way, Daventry, Northamptonshire NN11 8NR, EnglandTel: +44 (0) 1327 300 990 Fax: +44 (0) 1327 300 885Email: [email protected] Website: http://www.ayrshire.co.uk

Cl/Sfb

(23) Hh2

JULY 2013

QUALITY ASSURANCEBS EN ISO 9001

Certificate No. FM 34021

The SteelConstructionInstitute

Member

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