SW BD Website Presentations Ammonia Wastewater Treatment - RB · • 50 µm microfiltration 50 µm...
Transcript of SW BD Website Presentations Ammonia Wastewater Treatment - RB · • 50 µm microfiltration 50 µm...
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Ammonia Splitter Ammonia Splitter Treatment of Treatment of Wastewater TreatmentWastewater Treatment
Plant Plant Centrate & Landfill LeachateCentrate & Landfill Leachate
www.saltworkstech.com
Copyright © 2016 Saltworks Technologies Inc.CONFIDENTIAL INFORMATION
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The Project
Ammonia Treatment and TechnologyThe Project:
Remove & destroy ammonia in Wastewater Treatment Plant (WWTP) Centrate circuit; beneficially increase capacity of WWTPCentrate circuit; beneficially increase capacity of WWTP
Overcome challanges of biological processes through use of a direct controllable electrochemical process
The Ammonia Splitter Technology:
Destroys ammonia, produces nitrogen gas (N2)
Reliable, adjustable electrochemical treatment
Excess capacity: add more power to remove more NH3
Compact modular system
Fully automated
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Solar photovoltaic direct power option
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Two options: destroy ammonia or make fertilizer Process Option By‐product Pros Consp y p
1. Full destruction
Electrolyze to nitrogen gasN2 (air) Full destruction, no
waste disposal liability
Higher cost and energy. Solar PV offset option.
2. Fertilizer production
Conversion to (NH4)2SO4
Ammonium Sulfate(NH4)2SO4
Lowest cost option Low value by‐product (7% solution)
3. High quality fertilizer production Ammonium Nitrate High quality by‐ Process more3. High quality fertilizer productionConversion to NH4NO3
Ammonium Nitrate(NH4)NO3
High quality byproduct, lower cost than full destruction
Process more
complex.
A iAmmonia Destruction Option
Ammonia Fertilizer By‐
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y
Product Option
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Regenerator for Ammonia Destruction Option
Regenerator: Readily l bl ff havailable off the
shelf equipment
� Solar photo‐voltaicsoption to offset energy requirements
� DC power used directly, no expensive
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directly, no expensive inverters required
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Wastewater Treatment Plant (WWTP)
P i Bi l i l S d Effl Di hPrimary
Clarifier
Biological Aeration Tanks
Secondary
ClarifierEffluent Discharge3 to 30 mg/L NH3
Sewage
12 to 50 mg/L NH3
c
Anaerobic
Digester
Sludge
DewateringCentrate Digester
Sludge
Disposal
DewateringCentrate
1000 to 1500 mg/L NH3
Secondary
Clarifiers Anaerobic Digesters
Biological Aeration Tanks
P i
Sludge
Dewatering
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Primary Clarifiers
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I d t i t l d di h d t l l t b di
Algae Bloom from WWTP Effluent Discharge• Increased nutrient loads discharged to local water bodies
• Algae blooms damage aquatic ecosystems
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1 N A ti I d t i t di h d di h li it
WWTP: 3 options for increased nutrient loads1. No Action: Increased nutrient discharge exceed discharge limits
2. More aeration tanks and secondary clarifiers footprint
A tiAeration Tanks
Secondary Clarifiers
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Option 3: Treat Side Stream (Centrate)• Centrate recycle accounts for 1%WWTP flow but 20% of ammonia• Centrate recycle accounts for 1% WWTP flow, but 20% of ammonia
load
• Treat centrate to remove ammonia mass and increase ammonia• Treat centrate to remove ammonia mass, and increase ammonia processing capacity
P i Bi l i l S dPrimary
Clarifier
Biological Aeration Tanks
Secondary
ClarifierEffluent Discharge3 to 30 mg/L NH3
Sewage
12 to 50 mg/L NH3
Anaerobic
Digester
Sludge
DewateringCentrate
1000 to 1500 mg/L NH3
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Sludge
Disposal
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WWTP Side Stream (Centrate) Treatment
S lt k ’ A i S litt t d t NH t N• Saltworks’ Ammonia Splitter to destroy NH3 to N2 gas
• Low foot print and fit into existing plant
Reduce Ammonia Loadin Main WWTP
Meet EPA Discharge Limits Treating 1% of Inlet Flow
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Built on Electrodialysis Reversal (EDR)W ll t bli h d t h l 2nd t d i t b• Well established technology; 2nd most dominant membrane desalination system after reverse osmosis
• 50 years operational history• 50 years operational history• Organic fouling resistant (no membrane water flux & pressure
difference)difference)
• Self “cleaned” through reversal• Easy to service: plate and framey p
• Modular
Ammonia Splitter builds on EDR• Special membranes inside
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• Patented process
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• Ductile and conductive base polymer
Advanced Ion Exchange Membranes
• Ductile and conductive base polymer
• pH 0‐13, 0‐60oC
• 1/10th thickness of traditional membranes but tougher and• 1/10th thickness of traditional membranes but tougher and smoother (less fouling potential)
• High multivalent ion transport high selectivity• High multivalent ion transport, high selectivity
• Selective ion removal – tuned for ammonia removal
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ElectroChem Commercial Production and Services
l h k blElectroChem Stack Production and Assembly
Customer Training CenterQuality Assurance 24/7 Remote Customer Support
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Testing on WWTP CentrateC t t f M i i l WWTP• Centrate from Municipal WWTP
• Pretreatment for TSS• 50 µm microfiltration• 50 µm microfiltration
50 µm self cleaning filter for > WWTP Centrate 50 um solids
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Ammonia Splitter Micro Pilot Setup on Centrate Fully automated DAQ: pH, stack voltage and currenty p g
Manual checks: non‐DAQ data, observations, confirm sensor calibration
Analytical: internal bench top analysis and independent 3rd party analysis
Micro Ammonia Splitter Pilot
Pilot HMI
Ammonia Splitter Test
Stack
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Stack
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Centrate: Ammonia Splitter Micro Pilot Test Results• Reliable continuous 24/7 operation for 4000+ hrs (6 months)p ( )
• Removed ammonia in centrate from 1300 mg/L to 60 mg/L
• Automated self cleaning and clean in place maintained reliable operation
1300 mg/L NH3
60 mg/L NH3
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Centrate: Ammonia Splitter Analytical Results95% f i i t t d• 95% of ammonia in centrate removed
• Some phosphate also removed ~10%• Regenerator destroyed all of the ammonia to N gas• Regenerator destroyed all of the ammonia to N2 gas
• 100% recovery: to date, no waste by‐product generated
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Ammonia Splitter Micro Pilot: Landfill Leachate• Ammonia Splitter tested on landfill leachate for 3 monthsAmmonia Splitter tested on landfill leachate for 3 months
• Removed ammonia in leachate from 5280 mg/L to 772 mg/L, meeting the project requirements of reducing the ammonia load for further treatment by a downstream process
• Pilot demonstrated that Ammonia Splitter can operate on any concentration of ammonia
5300 mg/L
770 mg/L
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D t t d li bl 24/7 ti f 6 th
Conclusions
Demonstrated reliable 24/7 operation for 6+ months
Reliable, automated, and no fouling (self cleaning systems function well)function well)
Removes ammonia from wastewaters at any concentration: centrate at 1300 mg/L and leachate at 5800 mg/L to meet anycentrate at 1300 mg/L and leachate at 5800 mg/L, to meet any treatment goal.
All ammonia permanently destroyed to nitrogen gas All ammonia permanently destroyed to nitrogen gas
100% recovery; no waste by product produced from testing to datedate
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Ammonia Splitter Ammonia Splitter Treatment of Treatment of Wastewater TreatmentWastewater Treatment
Plant Plant Centrate & Landfill LeachateCentrate & Landfill Leachate
www.saltworkstech.com
Copyright © 2016 Saltworks Technologies Inc.CONFIDENTIAL INFORMATION