Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch...
Transcript of Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch...
![Page 1: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/1.jpg)
1 | MYM109R.COM
Suzuki M109R Clutch Replacement
Special thanks to Listan1 from M109RIDERS forums for this info.
Disclaimer:
The information contained in this website is for general information purposes only. The information is provided by mym109r.com and while I endeavor to keep the information up to date and correct, I make no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the website or the information, products, services, or related graphics contained on the website for any purpose. Any reliance you place on such information is therefore strictly at your own risk.
In no event will I be liable for any loss or damage including without limitation, indirect or consequential loss or damage, or any loss or damage whatsoever arising from loss of data or profits that arise out of, or in connection with, the use of this website.
Through this website you are able to link to other websites which are not under the control of mym109r.com. I have no control over the nature, content and availability of those sites. The inclusion of any links does not necessarily imply a recommendation or endorse the views expressed within them.
Every effort is made to keep the website up and running smoothly. However, mym109r.com takes no responsibility for, and will not be liable for, the website being temporarily unavailable due to technical issues beyond my control.
![Page 2: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/2.jpg)
2 | MYM109R.COM
Begin:
1. Place bike on jack or kickstand (you will be working on the right side) NOTE: Oil will leak out if bike is vertical and not if it’s on the kickstand)
2. A jack will allow you to spin the back wheel which may prove useful later
![Page 3: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/3.jpg)
3 | MYM109R.COM
Remove the Exhaust System:
1. Instructions for this can be found under link for the Scorpion exhaust. (http://mym109.homestead.com/files/HOWTOS/M109R_Scorpion_Tips_Instalation.pdf)
![Page 4: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/4.jpg)
4 | MYM109R.COM
Remove the side-cover bolts:
1. Make note of each bolt that comes out:
2. There are 3 bolts with washers (2 at the top and 1 at the bottom) Be sure to put these back in the right place or you will have an oil leak.
3. There are two long bolts in the top left.
NOTE: When retighten, go easy on these bolts (about 10-14 ft lbs max) you don't want to strip the aluminum treads or break any bolts.
Figure 1 Bottom side-cover bolt with the washer
![Page 5: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/5.jpg)
5 | MYM109R.COM
![Page 6: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/6.jpg)
6 | MYM109R.COM
Remove the side-cover:
Use a rubber mallet to lightly tap the side cover loose
Try not to rip the gasket by carefully removing the cover (NOTE: The gasket will probably stick to the block and cover. Carefully use a small screwdriver, etc. to pull the gasket away from bike. Slow and steady)
You should be able to re-use your gasket (if damaged, replace gasket)
Must be oil free and clean when reinstalling or you may have oil leak
Figure 2 There are 2 dowels on the cover
![Page 7: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/7.jpg)
7 | MYM109R.COM
Must be oil free and clean when reinstalling or you may have an oil leak
Clean and inspect
Figure 3 Dowels on the side-cover
![Page 8: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/8.jpg)
8 | MYM109R.COM
PRIMARY DRIVE GEAR
1. With the transmission in gear hold the clutch lever and spin the rear wheel... the PRIMARY DRIVE GEAR should spin freely
2. If not, move on to the next step
![Page 9: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/9.jpg)
9 | MYM109R.COM
CLUTCH PRESSURE DISC
1. Remove the 6 bolts (10 mm socket) and springs 2. Remove CLUTCH PRESSURE DISC and inspect for damage
NOTE: When retightening, go easy on these bolts (about 6 to 8 ft lbs) you don't want to strip the aluminum treads or break any bolts!
![Page 10: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/10.jpg)
10 | MYM109R.COM
1. For testing for other issues:
Spin rear wheel to see if the PRIMARY DRIVE GEAR spins freely
Push the CLUTCH PUSH PIECE in and then press the clutch lever
The piece should move out about 1/4 inch 2. If so then move on to nest step
![Page 11: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/11.jpg)
11 | MYM109R.COM
1. Remove the CLUTCH PUSH PIECE by pulling it out 2. There is washers and a bearing here 3. Inspect
![Page 12: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/12.jpg)
12 | MYM109R.COM
Remove CLUTCH DRIVE PLATES:
1. Clean and inspect each plates and set them down in the order and position they are remove 2. Will also be a good time to order any damage or worn clutch drive plates
![Page 13: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/13.jpg)
13 | MYM109R.COM
1. Spin rear wheel to see if the PRIMARY DRIVE GEAR spins freely
stop here if you are only replacing the clutch
![Page 14: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/14.jpg)
14 | MYM109R.COM
CLUTCH SLEEVE HUB NUT
1. To remove, you can either pry / tap the notch on the nut back to its original shape or simply hit it with the impact gun. It will come off w/out much effort.
2. When reinstalling, this nut has to be retighten at about 80 ft lbs.... I just use the impact gun and get it nice and tight.
NOTE: You must re-bend the nut to lock the nut back in place. (hit the notch with a center punch and brass hammer to re-notch it)
![Page 15: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/15.jpg)
15 | MYM109R.COM
1. Remove clean and inspect nut 2. Use an impact gun with a 30 mm socket (6 point socket preferable) and remove the hub nut 3. An electric impact gun works good as it is not too powerful to cause damage
![Page 16: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/16.jpg)
16 | MYM109R.COM
remove clean and inspect washer
![Page 17: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/17.jpg)
17 | MYM109R.COM
CLUTCH HUB:
1. Remove clean and inspect clutch hub
![Page 18: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/18.jpg)
18 | MYM109R.COM
The CLUTCH HUB
![Page 19: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/19.jpg)
19 | MYM109R.COM
1. Now spin rear wheel to see if the PRIMARY DRIVE GEAR spins freely 2. Clean and inspect
Tubular Nut:
1. There is a nut that look like a gear in the center of the PRIMARY DRIVE GEAR... check to see if it is loose
2. if you can turn it by hand, you found a BIG problem 3. Remove the nut and inspect
![Page 20: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/20.jpg)
20 | MYM109R.COM
1. Clean and inspect
![Page 21: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/21.jpg)
21 | MYM109R.COM
Tubular Nut Tool:
Honda Socket / Spanner for the VTX works. Part Number: 07910-4630100 Cost: $90.00
![Page 22: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/22.jpg)
22 | MYM109R.COM
1. Clean and inspect
1. Clean Tubular Nut with electrical contact cleaner or a solvent that those not leave any residue 2. Apply RED Loctite when installing nut 3. Tighten to 100-105 ft lbs
![Page 23: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/23.jpg)
23 | MYM109R.COM
1. Remove washer and PRIMARY DRIVE GEAR clean and inspect
1. Clean and inspect
![Page 24: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/24.jpg)
24 | MYM109R.COM
1. Clean, inspect and apply loctite when installing 2. The gear is not listed separately in the parts manual and may be sold as part of the
PRIMARY DRIVE GEAR 3. Clean and inspect
![Page 25: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/25.jpg)
25 | MYM109R.COM
1. Clean and inspect gear, washers and bearings
![Page 26: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/26.jpg)
26 | MYM109R.COM
1. Clean and inspect PRIMARY DRIVE GEAR SPACER
![Page 27: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/27.jpg)
27 | MYM109R.COM
1. Yow you have everything clean inspected 2. Order all necessary parts
1. Clean everything before installing. 2. Reverse to install everything following torque specs included. 3. After a short test drive, it’s recommend you perform an oil & filter change as
your engine was exposed to dust, dirt and lint.
![Page 28: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/28.jpg)
28 | MYM109R.COM
Figure 4 Factory Diagram
![Page 29: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/29.jpg)
29 | MYM109R.COM
Clutch parts name & part Number
1. 21151-48G00 SPACER, PRIMARY DRIVE GEAR 1 2. 21100-48G00 GEAR ASSY, PRIMARY DRIVE 1 3. 21410-48G00 HUB, CLUTCH 1 4. 21413-48G00 SPRING, CLUTCH 6 5. 21441-48G00 PLATE, CLUTCH DRIVE NO.1 6. 21441-48G10 PLATE, CLUTCH DRIVE NO.2 7. 21441-48G20 PLATE, CLUTCH DRIVE NO.3 8. 21441-48G30 PLATE, CLUTCH DRIVE NO.4 9. 21451-48G00 PLATE, CLUTCH DRIVEN NO.1 10. 21451-48G10 PLATE, CLUTCH DRIVEN NO.2 11. 21462-48G00 DISC, CLUTCH PRESSURE 1 12. 21471-48G00 SEAT, WAVE WASHER 1 109X124X1.6 13. 21472-48G00 WASHER, CLUTCH PLATE 1 14. 21482-41G00 BOLT, CLUTCH SPRING 6 15. 09159-24010 NUT, CLUTCH SLEEVE HUB 1 16. 09160-25056 WASHER, CLUTCH SLEEVE HUB THR 1 25X50X2.50 17. 09160-25056 WASHER, PRIMARY DRIVE 1 25X50X2.50 18. 09164-24006 WASHER, CLUTCH SLEEVE HUB WAV 1 19. 09263-32020 BEARING, PRIMARY DRIVE 1 32X37X38.3 20. 23110-24F00 ROD, CLUTCH 1 21. 23111-48G00 ROD, CLUTCH PUSH, L 1 22. 23121-41G00 PIECE, CLUTCH PUSH 1
![Page 30: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/30.jpg)
30 | MYM109R.COM
23. 23122-02FR0 BALL, CLUTCH PUSH 1 24. 23122-48G00-A05 CAMSHAFT, CLUTCH RELEASE 1 25. 23123-41G00-A05 CAP, CLUTCH PUSH ROD 1 26. 23125-48G00-A05 SPRING, CLUTCH RELEASE RETURN 1 27. 23271-48G00-A05 ARM, CLUTCH RELEASE 1 28. 09134-06015-A05 SCREW, CLUTCH PUSH ROD 1 29. 09160-10020-A05 WASHER, CLUTCH RELEASE 1 10.5X24X1.0 30. 09160-15045 WASHER, CLUTCH PUSH PIECE 1 15.5X28X1.0 31. 09263-10014 BEARING, CL RLSE CAM LOWER 1 10X14X10 32. 09263-12027 BEARING, CL RLSE CAM UPPER 1 12X18X12 33. 09263-15003 BEARING, CLUTCH PUSH PIECE 1 15X28X2.0 34. 09282-10012 SEAL, CL RLSE CAMSHAFT OIL 1 35. 09283-06010 SEAL, CLUTCH PUSH ROD OIL 1 36. 09285-10004 SEAL, CLUTCH PUSH ROD CAP 1 37. 01550-0620A BOLT, CL RELEASE ARM 1 38. 08310-0006A NUT, CLUTCH RELEASE ADJ 1
![Page 31: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/31.jpg)
31 | MYM109R.COM
Clutch Plate Install Order:
Figure 5
Install 1st: (direction doesn’t matter)
Plate #6 21441-48G10
![Page 32: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/32.jpg)
32 | MYM109R.COM
Figure 6
Install 2nd: (direction doesn’t matter)
#13 - WASHER, CLUTCH PLATE 21472-48G00 (new)
![Page 33: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/33.jpg)
33 | MYM109R.COM
Figure 7
Install 3rd: (much debate if direction matters, but general consensus
is wide side toward bike..this pic shows the opposite of that)
#12, SEAT, WAVE WASHER 21471-48G00 (new)
![Page 34: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/34.jpg)
34 | MYM109R.COM
Figure 8
Install 4th:
Plate #10 21441-48G00
![Page 35: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/35.jpg)
35 | MYM109R.COM
Figure 9
Install 5th:
Plate #5 21451-48G00
![Page 36: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/36.jpg)
36 | MYM109R.COM
Figure 10
Install 6th:
Plate #9 21441-48G00
![Page 37: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/37.jpg)
37 | MYM109R.COM
Figure 11
Install 7th:
Plate #5 21451-48G00
![Page 38: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/38.jpg)
38 | MYM109R.COM
Figure 12
Install 8th:
Plate #9 21441-48G00
![Page 39: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/39.jpg)
39 | MYM109R.COM
Figure 13
Install 9th:
Plate #5 21451-48G00
![Page 40: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/40.jpg)
40 | MYM109R.COM
Figure 14
Install 10th:
Plate #9 21441-48G00
![Page 41: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/41.jpg)
41 | MYM109R.COM
Figure 15
Install 11th:
Plate #5 21451-48G00
![Page 42: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/42.jpg)
42 | MYM109R.COM
Figure 16
Install 12th:
Plate #9 21441-48G00
![Page 43: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/43.jpg)
43 | MYM109R.COM
Figure 17
Install 13th:
Plate #5 21451-48G00
![Page 44: Suzuki M109R Clutch Replacement - COBRASVT.COMpoisnus.com/M109RFiles/M109R Clutch Replacement.pdf · 1 | MYM109R.COM Suzuki M109R Clutch Replacement Special thanks to Listan1 from](https://reader034.fdocuments.us/reader034/viewer/2022051507/5a79573f7f8b9ac53b8d80c6/html5/thumbnails/44.jpg)
44 | MYM109R.COM
Figure 18
Install Last Plate: (make sure it’s facing away from the bike)
Plate #10 21451-48G10