Suzuki DT 35 (80-82) DT 40 (80-82) - Browns Point

DT 35 (1980-1982)DT 40 (1980-1982)

PREFACE

When it becomes necessary to replace pa r t s o n SUZUKI OUTBOARD

Th is pa r t s catalogue covers t h e l ist o f al l service pa r t s f o r

MOTORS, always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees qua l i t y and perforrnsnce.

SUZUKl DT40, DT35.

A. INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS

unit mi I I imeters . Dimensions o f t h e p a r t s in t h i s catalogue are indicated in

2. ABBREV14TIONS Abbreviat ions used in th i s catalogue a re as follows:

AR : As requi red N T : Number o f teeth

ASSY : Assembly OPT : Optional

E. No. : Engine Number 0s : Over Size

F.No. : Frame Number ST D : Standard

d : Diameter o f material T : Thickness

I D : Inside diameter us : Under size

OD : Outside diameter W : Width

L : Length LHD : Left handle d r i v e

LH : Le f t hand side RHD : R igh t handle d r i v e

RH : Right hand side S,L,UL,LL : Transom t y p e

1.123456 : U p to E.No.4001-123456

123456% : From E.No.4001-123456

12 x 34 x - 5.6 * - . * * - * - F igures in t h e descr ipt ion column

I D OD T!' w,L)

T h e number of le t ter shown below Q ' t y indicate t h e MODEL NAME as shown below.

show tne dirnnn-:ms o f par ts . 7 1

Q'ty G J VZ ALL

DT35J DT35J DT40VZ 1 DT35VZ

DT40VZ DT35VZ

3. INNER PARTS OF ASSEMBLY Parts number tha t have a per iod (.) mark in f r o n t o f t h e

p a r t descr ipt ion on a t e x t page are separately serviced pa r t s o f t he assembly.

4. MODIFICATION NOTICE

in pa r t s occur, including interchangeable modifications between new p a r t s and o ld ones.

A p a r t s bu l le t in wi l l b e sent t o you on al l accasions when changes

5. NOTE 5 - T T h e r e a re some d i f f e ren t pa r t s f rom those o f product ion

models among spare pa r t s f o r t h e administrat ive reasons and common use o f them wi th other models.

5-2. In respect o f r u b b e r hoses and vinyl tubes, please be sure t o use them by cutting o f f according to the length mentioned on p a r t s catalogue or what is actual ly requi red on the vehicle.

Note t h a i t he drewings o n t h e i l lus t ra t ion page are for ready referimce o f spare pa r t s number, no t to be used as an assembiy manual. When assembling, use "SUZUKI SERVICE MANUAL".

5-3.

6. SPECIFICATION CODE T h i s catalogue contains t h e pa r t s f o r t he model' designed f o r

t h e fol lowing spec. ; spec. code: DT40G : E l , E3, E9, E13, E16, E28, DT35G E l 6

DT40J : E l , E3, E9, E13, E28, DT35J E l 6 DT40VZ : E l , E13, E28, E40, DT35VZ E l6

7. SERIAL ENGINE NUMBER

i D T 4 0 G DT4OG - - -4901 -001001~ DT40J - - - -4001 - ~ X X X X X *

LDT40J

DT35G.e. -4001-051001~ DT35J-- - -4007 -IXXX~X+

L T 3 5 J

FIG. '11

15 *17= 18

15- 17.18

15-17. 18

15 17-18

15.17 * 18

5'6.7

5 *6-7

5.607

5-6-7

5-6-7

FIG.1 CYLINDER Q'tY

Ref. No. R w t No. Dsraiption A L L Remarks

1 11761-94300-01J COVER, cy l i nde r head 1 2 1 17 62-94300 GASKET, cy l i nde r head cover 1

3 illlT-94300-01J CYLINDER HEAD 1 4-1 11141-94300 GASKET, cy l i nde r head

4-2 1 11 41 -94301 GASKET, cy l i nde r head 7 model J,VZ

5-1 01107-08658 BOLT 10 model G,J 5-2 01907-08658 BOLT 10 model VZ

6 08321 -21 088 LOCK WASHER 10 7 08322-1 1088 WASHER 10 8-1 01107-06258 BOLT 4 model G,J 8-2 01907-06258 BOLT 4 model VZ

9 08321 -21068 LOCK WASHER 4 10 08322-21068 WASHER 4 11 1 1291 -94301 HOOK, engine 1

1 model G

from 11 141 -94300

12-1 01527-08208 BOLT 2 model G,J

BOLT 2 model VZ

13-1 11300L94301-01J CYLINDER/CRANKCASE ASSY 1 model G,J

13-3 11301-94302-01J CYLINDER/CRANKCASE ASSY 1 model VZ

12-2 01517-08208

13-2 11301 -94301 -01 J CY L I NDER/C RAN KCASE ASSY 1 7- f rom 11 300-94301 -01 J

14 0421 1 -091 09 *DOWEL PIN 2 15-1 01107-10558 .BOLT

4 4 8

15-2 01907-10558 -BOLT

- BOLT 16-1 01 527-06258 16-2 01517-06258 -BOLT

17 08321 -21 108 -LOCK WASHER 18 08322-1 11 08 *WASHER 8 19 17670-94300 TERMOSTAT ?

20 09343-02026 HOSE, lubr icat ion (L:300) 1

21 09401 -06403 CLIP 2 22 09404-06404 CLAMP, lubr icat ion hose 1

Tmodel model VZ l-

DT40 DT40

. . _ .

FiG.2

12

2 FIG.2 CRANKSHAFT

Q'tY Description ALL Remauks Ref. No. Part No.

1 -1 121 10-94300 PISTON (STD) 2

17

20

18

21

-

1-2

1-3 2-1

2-2

2-3

3-1

3-2

3-3

4-1

4-2

4-3

5

6

7 8

;

7 21 10-94300-025

521 10-94300-050

121 40-94300

121 40-94300-025

12140-94300-050

721 10-94350

121 10-94350-025

I 2 1 10-94350-050

121 40-94350

121 40-94350-025

12140-94350-050

121 51 -97500

09381 -1 8002

09263-18015

09169-18004

PI STON (0s : 0.25)

PISTON (0S:O.S)

RING SET, piston (STD)

RING SET, piston (OS:0.25) RING SET, piston (OS:0.5)

PISTON (OS:0.25) OPT

PISTON (STD)

PISTON (0S:O.S)

RING SET, piston (STD)

RING SET, piston (OS:O.25)

RING SET, piston ( 0 S : O . S )

PIN , piston

CIRCLIP, piston pin

BEARING, piston pin WASHER , connecting rod

I-

2 2 I O P T 2

2

2 1 0 P T

for hightension ring

2

Hightension ring ,OPT

:r zF 2

2

4

2

4

DT40 DT40 . _ . - .. . . . .

FIG3

12 -

18

21

9 09283-30071 10 09283-30032 11 09282-17004 12-1 12200-94810 12-2 12200-94302

3 FIG.2 CRANKSHAFT

o'w R&No. Part No. Description ALL Remarks rc-

12-3 12-4 13 14 15 16-1 16-2 I? 18

12200-94990 12200-94304 121 61 -94300 09263-25028 0821 1-25322 1221 1 -94990 1221 1 -94302 12221 -94300 12232-94300

19-1. 12321 -94300

19-2 12321-94301 20 12231 -94300

21 12240-94300 22 09262-30055

OIL SEAL, upper crankshaft

OIL SEAL, lower crankshaft

OIL SEAL, drive shaft upper

CRANKSHAFT ASSY

CRANKSHAFT ASSY

CRANKSHAFT ASSY

CRANKSHAFT ASSY

-ROD, connecting

-BEARING, crank pin

-WASHER

=PIN, crank 4001-171059 -PIN, crank 4001-11106W

to 12200-94990

1

1 1

1

1

1

1 2 2 4 2 2 1 *CRANKSHAFT, upper

=WHEEL, middle crankshaft 1

1 SEAL, labyrinth

lower

1 =SEAL, labyrinth

*WHEEL, middle crankshaft 1

1 -CRANKSHAFT, lower 3 BEAR I NG, crankshaft

upper

30x55~10

17x28~6 to 12200-94301 , model G

from 12200-94301 model J

%4001-111059 4001 -1 11 0 6 b

to (12321-94301)+ (09280-63001)

30x72~19

DT40

FIG.3 4

FIG.3 INLET CASE - EXHAUST COVER Cw

Remarks % Rd.No. Part No. DtwaiDtion ALL

1 I 23 24

1-1

'1 -2 2 3 4 5 6

1 7 8

9-1 9-2

10 11

12 13 14 15 16 17

18 19 20 21 22 23

01 527-06308 01 51 7-06308 08321 -31 068 08322-21068 08310-1 1068 12480-94300-01 J

13125-95200 01 41 1-08208 01 421 -06258 13121-94300 13121-94301

131 22-94300 131 50-94301 131 53-94301 13752-94300 08321 -21038 021 12-03068 1641 1-9301 0 16421-93010

I

021 22-061 68

0831 0-22088 08322-11088 141 51 -94300 14131-94300 14141 -94300-01 J

BOLT

BOLT

LOCK WASHER

WASHER

NUT

CASE, inlet

GASKET, carburetor

STUD BOLT

STUD BOLT

GASKET, inlet case

GASKET, inlet case

GASKET, valve sheet

VALUE ASSY, reed

-VALVE, reed

-STOPPER, reed valve

-LOCK WASHER

*SCREW

8 model G,J

8 model VZ

2 2 2 1

1

1

2 1 model G,J

1 mode: YZ

1

1 4 . 4

13 13

from 131 21 -94300

*REED VALVE, lubrication 1

*STOPPER , reed valve 1

SCREW 1

NUT 2 WASHER 2 GASKET, exhaust cover 2 PLATE, exhaust 1

COVER, exhaust 1

lubrication

BOLT

BOLT

24-1 01527-06258 24-2 0151 7-06258 25-1 13811-94300-291 CASE, silencer

25-2 1381 1-94300 CASE , silencer

26 021 12-06458 SCREW

27 08322-21 068 WASHER

14 model G,J

14 model VZ

1 1 from 1381 1 -94300-291 2 z

OT40 . . . - - . .. . . - ...

DT40

FlGA I 5

I B - 8 I FIG.4 CARBURETOR

I r2 3

Q'w Remarks ALL Ref. No. part NO. Description

1

2 .,I .,

4 5 6 7 8 9

10 11

12 13

14 15 16 17 18

13200-9431 0

09492-80003 13271 -9331 1

13269-95210 13235-9521 0 ' 13250-9301 2 13251 -9521 0 1361 1 -9521 1

091 62-05002 13254-9301 0 13370-281 10 09493-24007 1361 2-94300 1361 3-94300 13268-SS110 13267-9521 1

01 41 1 -08208 09491 -40007

CARBURETOR ASSY 1 J(E9,E13),VZ(E13,E40)+ AS 2+AS 2 1/8 (stamp : 9431 0)

*JET, pilot (80) 1 -SPRING, air screw 1

-SCREW, pilot a i r 1 -NOZZLE 1 FLOAT 1

-GASKET, float chamber 1 4 -BOLT, float

-LOCK WASHER 4 * P I N , float 1 -VALVE ASSY, needle 1 -JET, a i r 1

1 -BOLT =BOLT 1

*SPRING, stop screw 1

*SCREW, thrott le stop 1 1 1

-STUD BOLT -JET, main (200) :pT JET, main (190) 19-1 09491 -38007

19-2 09491 -42003 JET, main (210)

19-3 09491 -38008 JET, main (195) 1

20 13631 -93500 KNOB , starter 1

21 09305-04805 BUSHIKG, starter rod 1

DT40 DT40 .. .

!

6 FIG.5 UPPER OIL SEAL HOUSING

Q'tY Ref. No. Part No. Dewiptkn ALL Remarks

1

2

3 4 5 6 7

8 9

10

1 141 1 -94300 1 141 3-94300

02122-06208

3191 1 -94301 -05 J

01 107-08258

01 107-08208

31 912-94301

01 107-08258

08321 -21 088

08322- 1 1088

HOUSING, upper oil seal

GASKET, upper oil sea;

SCREW

BRACKET, starting motor

EOLT

BOLT

BAND, starting motor

BOLT

LOCK WASHER

WASHER

housing

1 1

5

2 ]Electric Starter

8

6

DT40 . .__ DT40

B8G.6

13

IB- 101 @- 20' 1

@- 19

13

- 14

CA R 8 U R ETOR 22

DT40

7 FIG.6 FUEL PUMP

Q'tY Ref. No. Port No. Description ALL- Remarks

1

2-1 2-2 3 4 5 6

7-1 7-2 8 9

10 11

12

13 14 15 16 17 18

19 20 21

22-1 22-2 22-3

23

151 00-94300 151 70-9481 0 151 70-9431 0 151 81 -94300 151 83-94300 151 86-94300 15851 -94300 01 107-05408 01 907-06408 08322-21 068 08321 -21 068 15321 -99700 09343-05137

09343-05137

89401 -09402 15410-93400 15415-93400 15412-93400 1541 3-93400 15416-93400

08322-21 088 08310-22088 09343-05137

09404-06404 09404-06404 09404-0641 4

021 12-06108

PUMP ASSY, fuel

-DIAPHRAGM SET

-DIAPHRAGM SET

*PLATE, fuel pumo

-SCREW

-NUT

-SCREW

BOLT

BOLT

WASHER

LOCK WASHER

GASKET, fuel pump

HOSE, fuel (pump-xarbu)

HOSE, fuel (fi ltevpump)

CLIP, fuel hose

FILTER ASSY , fuel

*O RING

-STRA 1 N ER

*CUP

*PACK1 NG

WASHER

NUT

( L : 500+240)

( L : 500-+180)

1 1

1 2 2 2 3 2 2 2 2 1 1

1

6 1 1

1

1

1

1 1

HOSE, fuel (connectopfilter) 1

2 CLAMP, fuel hose (L:80) 1 CLAMP, fuel hose (L:80) 1 CLAMP, fuei hose (L:80) 1 SCREW .

( L : 500+350)

model G,J

model VZ

model G, J

model VZ

model G

model J model VZ

model G

DT40

I 1 8

2

FIG.7 WATER PUMP

I 1

Description ALL Remarks - Ref. No. Prwt No. 1 17566-94300 TUBE, water ( L type) 1

2 17560-9431 0 TUBE, water (S type) 1

3-1 17411-95203 CASE, water pump 1 model G,J

3-2 1741 1-95204 CASE, water pump 1 model VZ

4

-5

4-1

4-2

5 j 6

7

8 9

10-1 10-2

11

12-1

1741 1-9527 1

1743 1-9521 2

17400-9%2O4

09162-08003

091 00-081 39

09420-04005

17461 -95200

17471 -95202

5 7471 -95203

17472-95200

56100-94821 -01 J

12-2 56130-94301 -01 J

13 09289-17004

14 09263-25025

15 09206-11005

model VZ GE9,JE9

WATER PUMP REPAIR KIT LYk 1

CASE, water pump

CASE, water pump

LOCK WASHER 4

BOLT 4

KEY 1

IMPELLER, water pump 1

VZE40

PLATE, pump case lower 1 model G,to 17471-95203

PLATE, pump case lower 1 model J,VZ

GASKET 1 HOUSING SET, d r i v e shaft 1 from 56100-94820-a1 J

HOUSING SET, dr ive shaft 1 from 56100-94821-01J

bearing model G

bearing

*OIL SEAL, drive shaft 1

=BEARING, d r i v e shaft 1

DOWEL PIN ( O D : l l , L:20) 2

U DT40 DT40 ..-

FIG. 8

20*

28 27

1s 1

-1

3%

9 FIG.8 STARTER (model G , J)

Qw Ref.Plo. Part No. Description G/J Remarks

1 -1 181 00-9431 0 1-2 181 00-9431 1

1 -3 181 30-9431 2

2-1 18121-94300 2-2 181 20-94300 3-1 18131-94300 3-2 181 31 -94301

4 5 6 7-1 7-2

8-1

8-2 9-1 9-2

10-1 10-2

11-1

11 -2

12-1

12-2 13-1

13-2

14-1

14-2

15 16-1

16-2 17-1

17-2 18

181 53-95200 181 51 -94300 181 42-93000

181 81 -95200 181 91 -95201

18182-95200

181 92-95201

181 84-95200 18195-95200 18146-94300

18335-94300

183 61 -94300

181 62-94300

181 35-94300

18155-94300 18245-94300

181 24-94300

181 53-94300

18332-94300

08310-11068

18236-93000 181 96-93000 181 70-95202

18200-95202 18210-93001

STARTER ASSY, recoil STARTEiZ ASSY, recoil

STARTER ASSY, recoil *SHEAVE DRUM -SHEAVE DRUM .PAWL, drive .PAWL, drive

-SPRING, friction -PLATE, drive -SPRING -PLATE, guide -PLATE, guide -RUBBER, guide plate -RUBBER, guide plate -CLIP *CLIP =WASHER

-WASHER

-WASHER, drive plate -WASHER, drive plate =SPRING, return -SPRING, return -BUSH I NG

-BUSH I NG

*BOLT -BOLT

-NUT

*SPRING, guide plate -SPRING, guide plate *GRIP ASSY

*GRIP ASSY

**GRIP

FIG.9 (C-4) : model VZ

1 1

1 1 1

2 2

1 1 1

I

1

1

1

1

1 1

1

1

1 1

1

1

1

1

1

1

1 1

1

1

1

model G model G from 181 00-9431 0 from 18100-94311

from 181 21 -94300

from 181 31 -94300 to 181 31 -94302

from 181 81 -95200

from 181 82-95200

from 181 84-95200

from 181 46-94300

from 181 61 -94300

from 181 35-94300

from 18245-94300

from 18153-94300

from 18236-93000

to 18200-95202

DT40 . .

DT40 . __ . . __ . . .. . . . . ~ . . .. . . - .

FOG. 8

27

DT40

22

21

10 FIG.8 STARTER (model G, J)

Utv Ref. No. Psrt No. Description G/J Remarks

19

20 21

22

23

24

25

26

27

28

09527-08258

01 527-06258

1841 1 -94301

01527-08168

1871 1-94301 -01 J

01 527-06258

01 107-06208

08322-21 068

18721 -94301 -01 J

01527-08258

BOLT

BOLT

CUP, starter BOLT

BRACE, recoil starter RH

BOLT

BOLT

WASHER

BRACE, recoil starter LH

BOLT

1

2

1

3

1

2

2

2

3 '1 Manual Starter

FIG.9 (C-4) : model VZ

-1

DT40

FIG. 9

DT40

I=-4 I

22

21

-1

11 FIG.9 STARTER (model VZ)

o'w .. Ref. No. Part No. Description vz Remarks

1 2 3 4 5 6 7 8 9

10 11

12 13 14 *15 16 17 18 19 20 21

. 22 23 24 25 26 27

18100-94313 181 20-94300 181 31 -94302 18153-95200 181 51 -94300 181 42-93000 181 91 -95201 181 92-95201 18195-95200 18335-94300 181 62-94300 18155-94300 181 24-94300 18332-94300 08310-11068 181 96-93000 18200-95202 1821 0-93001 01517-08258 01517-06258 1841 1 -94301

01 51 7-081 68 18111 -94301 -01 J

01907-06208 08322-21068 18721 - 94301 -01 J

01517-08258

STARTER ASSY, recoil

-SHEAVE DRUM

*PAWL, drive

-SPRING, friction

*PLATE, drive

-SPRING

*PLATE, guide

-RUBBER, guide plate

-CLIP

*WASHER

-WASHER, drive plate

=SPRING, return

*BUSH I NG

-BOLT

*NUT

-SPRING, guide plate

*GRIP ASSY

*=GRIP

BOLT

BOLT

CUP, starter

BOLT

BRACE, recoil starter

BOLT

WASHER

BRACE, recoil starter

BOLT

1 from 18100-94312 1

1

1

1

1

1

1

1

1

1

1

1 1

1

1

1

1

1

2 1

3 RH 1

2 2

LH 1 Manual Starter

3 .

FIG.8 (C-2, 3) : model G, J

DT40 . -. - . .

12-%

13

12 FIG. 10

Rd.Ido. prtro No.

1 191 21 -94300 2 191 22-94300

3-1

3-2 4

5 6

7-1

7-2

8

9

10 11

12-1

12-2

13

14

15

16 17

18-1

191 31 -95500

191 31 -95501 19135-94300

191 36-94300

091 19-05010 091 40-05001

0831 0- 1 7 058 19151-94300-01 J

191 61 -94300

191 72-9431 1

191 72-94300

01104-05108

01 904-051 08

08322-21 058

09329-01007

091 11 -08043

091 60-1 (1040

091 60-0801 4

191 84-94300

18-2 191 84-94301

19 191 85-94300

THROTTLE CONTROL Q'tY

Description ALL LEVER, throttle control 1

LEVER, inter link throttle 1 control

CONNECTOR 6

CONNECTOR 6 ROD (inter link+startor) 1 ROD (inter Iink+startor) 1

BALL PIVOT 4 NUT, connector 6

NUT, connector R ETA I N ER , stator SPACER, stator STOPPER, stator STOPPER, stator

2

BOLT 2

2

2

1

1

1

(to 191 84-94301 )

BOLT

WASHER

CUSHION

BOLT, throttle lever WASHER WASHER BRACKET, throttle cable 1

BRACKET, throttle cable 1 SPRING, throttle lever 1

- Remarks

model G,J

model VZ L:187 L:55

model G model J,VZ

G(E9,E13),J(EgtEI3), VZ( E13, E40)

Manual Starter,model G

Manual Starter

I i a

DT40

3

DT40

4 n

17

18

- 21

1 5 - 9

6 - 7

3- 29

12

1-1 1-2 2 3 4 5 6 7 8 9

21210-94300 21 21 0-94301 09306-08003 09205-05010 23111-94301 . - 09140-06004 251 11 -94300 251 11 -9431 0 09205-05009 09280-08005

h

10 11 12 13 14 15-1 15-2 16-1 16-2 17 18 19 20-1 20-2 21 -1 21 -2

2521 1 -95202 09280-1 1001 09205-03021 2531 1-94300 2331 1-94300 0931 9 - 1 4004 231 31 -94300 21 11 1 -94301 -01 J

21 11 1 -94302-01 J

09260- 10003 09340-07021 09306-1 0001 21 120-94300 21 120-94301 21 21 2-94300 21 212-94302

13 FIG.11 CLUTCH

Q'w Remarks Ref. No. Pa% No. Detcriptkrn G/J

21-3 21212-94303 22-1 09205-03023 22-2 09205-04006

SHAFT, c lu tch (model G)

SHAFT, c lutch

BUSHING, c lutch shaft center

PIN, c lu tch rod

ROD, c lu tch

NUT ROD, sh i f t (L type) (L:371) ROD, sh i f t (S type) (L:244) PIN, c lutch lever shaft

0 RING, sh i f t ing rod guide (ID:7.6, d:1.8)

GUIDE, sh i f t ing rod

0 RING, sh i f t ing rod guide

PIN, sh i f t r od

CAM, sh i f t

TURNBUCKLE, c lutch rod

BUSHING, c lutch rod

'%I

BOOTS, c lutch rod

LEVER, c lutch

LEVER, c lutch

BALL, c lu tch notch

SPRING, c lutch notch

BUSH I NG, c lu tch lever shaft

PLATE, c lutch notch

PLATE, c lutch notch

ARM, clutch shaft center



PIN, c lutch shaft center arm

PIN, clutch shaft center arm

1 1 2 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1

2 1 1 1 1

1 1 1

21 21 0-94300

49 . I

J. 21 21 0-94301

model G,J

model VZ

model G,J

model VZ

model G,J

model VZ

model G

model J to 2121 2-94303 model VZ

3.59,rnodel G

49 I

DT40

/ *

U

4

6 - 7

j- 29

14 FIG.11 CLUTCH

Q'tY Ref. No. F%rt No. Description G/L Remarks

23 21 241 -94300 ROD, clutch arm 1 24 09204-01 001 COTTER PIN, clutch arm rod 2 25 25223-95200 DUST SEAL 1 26 09139-06003 SCREW, shift cam stop 1 27 09168-06002 GASKET 1 28 25231 -95501 HOLDER , magnet 1 29-1 25232-95500 MAGNET 1 model G

1 f rom 25232-95500 MAGNET 29-2 25232-95501

Of40 DT40

1 2 4 1 - 6

1 31 100-93341 MOTOR ASSY, s tar t ing 1 \

2 31310-93340 -ARMATURE 1 3 31320-95240 *PINION ASSY 1

4 31 31 2-95520 -STOPPER SET, pinion 1 5 021 12-041 28 *SCREW 2

6 08321-21048 -LOCK WASHER 2

7 31360-93340 *WASHER SET 1

8 31 173-93340 -HOLDER ASSY, motor brush 1

9 31 131 -93340 **BRUSH, (+) 1

10 31132-93340 **BRUSH, (-) 1

11 31 135-93340 -*SPRING, b rush 2

12 31 281 -93340 -BOLT 2

13 091 00-0601 1 -BOLT (6x2) 2

14 08321 -21 068 *LOCK WASHER 2 15 08322-21 068 *WASHER 2

16 31 800-95241 'RELAY ASSY 1 /

D - 2

-Electric Starter

4

- 3

L I

DT40

1

m-- 17

I I ,

12

1

16 FIG.13 MAGNETO (model G,J)

o'w Ref.No. Part No. Description . G/J Remarks

1 321 00-9431 1 MAGNET ASSY 1 from 32100-94310

2-1 2-2 3

4 5 6 7 8 9-1 9-2

10 11

12 13 14 15 16 17

321 01 -9431 1 32101-94312 32120-95301 021 12-05258 08321 -21 058 321 40-95300 021 12-05208 08321 -21 058 321 50-95301 321 50-95302 021 12-051 08 08321 -21 058 321 02-9431 1 021 22-051 28 08341 -31 059 091 60-1 801 1

09164-18001 0831 0-221 88

*STATOR ASSY (model G) 1

*STATOR ASSY 1

*-COIL, lighting (12V,80W) 1

*SCREW 2 *-LOCK WASHER 2 -Cot L, ignition primary 1

-*SCREW 2 .-LOCK WASHER 2 *-SENSOR, ignition timing 2 --SENSOR, ignition timing 2 - -SCREW 4 **LOCK WASHER 4 *ROTOR 1 SCREW 3 KEY 1

WASHER ( 1 8 . 5 ~ 3 5 ~ 4 ) 1

LOCK WASHER 1

NUT 1

FIG.14 (D-4) : model VZ

FIG.15 (D-5) : G(E9, E13) FIG.16 (D-6) : VZ(E13, E40)

from 321 01 -9431 0 from 321 01 -9431 1

Cot L, battery charging

model G ,f rom 321 50-95300 from 32150-95301

from 321 02-9431 0

DT40 DT40 ~. .. .. .

. .

r n - 1 6

W

11

1

12

17 FIG.14 MAGNETO (model VZ)

a'w Red. No. Paat No. Description vz Remarks

1 3210?-94312 STATOR ASSY 1 2 321 20-95301 *COIL, lighting (12V,80W) 1 COIL, battery charging 3 021 12-05258 -SCREW 2 4 08321 -21058 *LOCK WASHER 2 5 32140-95300 -COIL, ignition primary 1 6 021 12-05208 *SCREW 2 7 08321 -21 058 *LOCK WASHER 2 8 321 50-95302 *SENSOR, ignition timing 2 9 021 12-051 08 -SCREW 4

10 08321 -21 058 *LOCK WASHER 4 11 321 02-9431 1 ROTOR 1 12 021 22-051 28 SCREW 3 13 08341-31059 KEY 1 14 09160-18011 WASHER ( 1 8 . 5 ~ 3 5 ~ 4 ) 1 15 091 64-1 8001 LOCK WASHER I

16 0831 0-221 88 NUT 1

.-

FIG.13 (D-3) : model G, J FIG.15 (D-5) : 6 (E9, E 1 3 ) FIG.16 (D-6) : VZ (E13, E40)

DT40

- -

FllG. 1 5

14

9 c 1

18 FIG.15 MAGNETO (G (E9, E13))

Qw Ref. No. Part No. Description G Remarks

1 2 3

4 5 6

7 8 9

10 11 12 13 14

G (E9, E13) 321 00-94300 MAGNETO ASSY

321 01 -94301 -STATOR ASSY

32120-95301 *-COIL, lighting (12V,80W) 021 12-05258 *-SCREW

08321 -21 058 **LOCK WASHER

32140-93501 **COIL, ignition primary

021 12-05208 -*SCREW

08321 -21 058 **LOCK WASHER

32102-94301 -ROTOR

021 22- 051 28 SCREW

08341 -31059 KEY

091 60-1 801 1 WASHER ( 1 8 . 5 ~ 3 5 ~ 4 ) 091 64-1 8001 LOCK WASHER

08310-~2ia8 NUT

1 1

1

2 2 1

2 2 1 3

1 1 1

1

f r b m 321 01 -94300 COIL, battery charging

from 32140-93500

from 321 02-94300

DT40 . . _ DT40

I I 19

FIG. 0 Q FIG.16 MAGNETO VZ (E13, E40) Q'tY

Ref. No. Part No. Description vz Remarks

13

8

1

2 3 4

5 6 7 8 9

10

11

12 13

VZ (E13, E40)

321 01 -94301 STATOR ASSY

32120-95301 *COIL, lighting

021 12-05258 *SCREW

08321 -21 058 *LOCK WASHER

321 40-93501 *COIL, ignition primary

021 12-05208 *SCREW

08321 -21 058 *LOCK WASHER

321 02-94301 ROTOR

021 22-051 28 SCREW

08341 -31 059 ' KEY

091 60-1 801 1 091 64-1 8001 LOCK WASHER

0831 0-221 88 NUT

WASHER ( 1 8 . 5 ~ 3 5 ~ 4 )

COIL, battery charging

Manual Starter

1

3 1

1

1

1

3 8

OT40 DT40 .... - ... .

3 1

20 I D - 7 1 FIG.17 IGNITION

Ref. No. Part No. Dewxiption ALL Remarks

1

2

3 4 5 6-1 6-2 7 8

32900-9431 0 32900-94300

01 517-061 68 08310-11068 08321 -21 068 36650-94301 36650-94302 09125-06020 36651 -94300

9 36653-94301 10 3341 0-9431 0 11 33410-94300

12 33420-94310 13-1 01 107-06208

13-2 01107-06208 14-1 08321 -21 068 14-2 08321 -21 068 15 33510-95510 16-1 09482-00150

16-2 09482-00230

16-3 09482-00151

17 09404-06401 /

C.D. UNIT, igni t ion 1 C.D. UNIT, igni t ion 1

BOLT 1

NUT 1 LOCK WASHER 1

COVER, junction box 1

COVER, junction box 1

INSULATOR, junction box 1

INSULATOR, junction box 1

4 SCREW

f ron t

COIL ASSY, igni t ion upper 1

COIL ASSY, ignition upper 1

G( E9, E13), J( E9, E13) , VA( E13, E40)

model G,J model VZ

G( E9,E13),J( E9,E13), VZ( E13, E40)

COIL ASSY, ignition lower 1 BOLT 4

to 09482-00230

BOLT LOCK WASHER LOCK WASHER CAP, spark plug

SPARK PLUG (NGK, BR8HS) 2 model G

SPARK PLUG (NGK, BR8HS) 2 model J, DT35

SPARK PLUG (NGK, B8HS) 2 G(E9,E13)

G( E9, E13), J( E9, E13), 2 VZ( E13, E40) 2 3

(gap:0.9)

(gap: 0.9)

(gap: 0.9) J( E3, E9, E13) VZ( E13, €40)

CLAMP, ignition coil 1

DT40 . . .. _ _ - DT40

t

Raf. No.

1 2 3 4 5 6-1 6-2 7 8 9

10-1 10-2 11

12 13 14 15 16 17-1

17-2 18

19 20

21 22 23-1

23-2

24

25 26 27

FIG.18 ELECTRICAL (1) O'tY

P&rt No. Description ALL Remarks

32801 -94300 RECT~FIER SET \1 1) 32800-95720 021 12-05258 0831 0- 1 1058 08321 -21 058 36740-95251 36740-95252 09481 -20001 36898-93300 37132-93700 33810-95252 33810-95253 3381 1-94300 33885-94300 021 52-061 28 3387 2-94300 09404-0641 3 021 52-061 28 36899-94350

36899-94351

09404-0641 3

36659-93300 09125-05025

091 40-05001 091 60-0501 0 36630-94352

36630-34353

36630-94300

36631 -94300 3661 2-94301 36632-95501

OPT-Manual Star ter *RECTIFIER ASSY

*NUT .SCREW *LOCK WASHER k r D 1 *CASE ASSY, fuse Electric 1 model G,to 36740-95252 -CASE ASSY, fuse Star ter 1

**FUSE (2UA) -LEAD WIRE, consent

-CONNECTOR, wi re 1 CABLE ASSY, s tar t ing motor

CABLE ASSY, s tar t ing motor

Electric Star ter

2

Manual Star ter

GROMMET, ba t te ry cable

CLAMP, bat tery cable

SCREW

to 36899-94351

CAP, bat tery c a b k CLAMP, stop lead wire

SCREW

LEAD WIRE, stop

LEAD WIRE, stop 1 Manual Star ter

CLAMP, igni t ion switch 1 model G harness

CLAMP, connector

SCREW

NUT

WASHER

WIRING HARNESS, remote

WIRING HARNESS, remoto 1 from 36630-94352

WIRING HARNESS, rernoto

1 model G

model G OPT

G (E3,E28) Star ter

L : 720 control

L:750 control model G

L : 800 model J,VZ

control

-CAP, remoto control harness Electr ic Star ter

GROMMET, harness connector 1

CLAMP, connector grommet 1

DT40 - - .. 07-40 . . ..

. . * I 22

FOG. 0 9 ID - 1 I FIG.19 ELECTRICAL (2)

7- Ref.Me. P r d No. Description ALL Remarks

1 -1 37721 -95251 SWITCH ASSY, neutra l 1 model G (Electr ic Star ter ) G (E3, E28)+Manual Stater

1-2 37721 -95252 SWITCH ASSY, neutra l 1 model J,VZ

2 37727 -94350 SWITCH ASSY, neutra l 1 model J (Electr ic Star ter ) G (€3, E28)+( Electr ic S ta r te r )

3 37725-94301 ACTUATOR, neutra l switch 1 4-1 37726-94301 BRACKET, neutra l switch 1 model G,to 37726-94302

f rom 37721 -95251 (Manual Star ter )

3

4-2 37726-94302 BRACKET, neutra l switch 1 2 5 04107-06358

6 08321 -21 068 LOCK WASHER 2

7 38600-94350 SOLEtJOID ASSY, choke

BOLT

l l

vx\ f

JUNCTION BOX NEUTRAL SWITCH

CDI UNIT ! NSI UNIT

-6 - -4

k 4

,Y I 14- //

I 17 19

12

20 P- EARTH

8 9

10 I1

12-1 12-2

13 14

15 16

17 18-1

18-2 19 20 21 22

091 00-051 02 09162-05002 09404-06412 39600-98380 39601 -9671 1

39601 -9571 2

021 12-04258 08322-21048 39602-99711 36898-93300

37320-94300 05504-06403

09404-06413 01 51 7-061 68 37800-93350 09404-0641 3 021 52-061 28

BOLT

LOCK WASHER

CLAMP, choke solenoid

SOCKET SET

*SOCKET ASSY, lamp

-SOCKET ASSY, lamp Prom 39601 -9671 1

-SCREW

*WASHER

*PLUG ASSY, lamp co rd

*LEAD WIRE, consent

SWITCH, neutra l in ter lock

CLAMP, N.S.I. lead

CLAMP, N.S.I . lead

BOLT

SWITCH ASSY, stop

CLAMP, consent lead

SCREW

t o 09404-0641 3

Electr ic Starte;

model G,J

model VZ

OPT(Manua1 Star ter )

2

1 'i

1 '1 1 Manual Star ter

1 -j--VZ( E13, E40) 1

-LEA3 WIRE 2 2

DT40 . . DT40

24

1 b 217

23 FIG.20 CLAMP BRACKET

Q'tY Ref. NO. Part NO. Description ALL Remarks

1 41111-94301-01J BRACKET, clamp RH to 41 121 -9430: -01 J

2 41121-94301-01J BRACKET, clamp LH to 41120-94310-01J

3 4

5 6 7

8 9

10

11-1

11-2

12 13

14

15

16

17

18

19

20-1

20-2

21

22

23

24-1

24-2

25 26 27

28

29

41 120-94310-01 J

41212-93000-01 J 09205-06007

41 21 1 -94300

41 21 3-93001

09140-08003

091 62-08003 091 60-0801 4

091 00-08(395 091 00-081 11

09100-08159

091 60-0801 5 09180-0901 3 - 09162-08003

091 40-08003

09159-22002

091 60-2201 7 41 130-94300

45420-34300

45420-94301

091 40-7 001 5

09162-10002

091 11 -1 001 5

091 11 -1 2002

091 11 -1 2005

09448-29003

41222-94301 41 223-94301

091 64-1 201 2

41226-94300

BRACKET, clamp

HANDLE, clamp

PIN

SCREW

PLATE, clamp

N U T

LOCK WASHER

WASHER (8.5x23x1.5)

BOLT (8x75) BOLT (8x90)

BOLT (8x230)

WASHER (8.5x16x1.6)

SPACER (9.8~13.8~156) LOCK WASHER

N U T

N U T

WASHER (22.5~38~1)

SHAFT , bracket

PIN, filt lock

PIN, tilt lock

N U T

LOCK WASHER

BOLT (L:57)

BOLT (L:27)

BOLT (L:30)

SPRING

ARM, t i l t lock

ARM, t i l t stop

WAVE WASHER

SPACER, tilt stop arm

2 model VZ

2

2

2

2

2 2 4

2 model G,J 2

1

2

1

1

1

1

2

1

1 model G

1 model J,VZ

2

2

2

2 model G,J,VZ

2 model G,J

1

1

1

2 model G,J

1 model J,VZ

%

DT40 DT40

!

FIG. 2 1 I E - 4 I I

24 FIG.21 SWIVEL BRACKET

Q'ty

Remarks ALL Ref. No. Part No. Description

1-1

1-2 1-3 2 3 4 5-1 5-2 6 7 8-1 8-2 9

10 11

12 13-1 13-2 14-1

43750-94301 -01 J 43750-94302-01J 43750-94303-01J 09404-06413 09125-06820 43754-94301 -01 J

03152-05109 031 42-051 09

091 00-081 63 09160-08015 09440-1 1008 09440-1 101 3 09343-12004 09443-12021 45231 -94300 4341 1-94300 09306-26004 09306-26006 431 11 -94302-01 J

14-2 43711-94303-01J 15 2251 1 -99000 16-1 09306-26003 16-2 09306-26005 17-1 091 60-25025 17-2 09161 -26001 18 43241-93101 19 43241 -931 00

BRACKET, steer ing

BRACKET, steering

BRACKET, steer ing

CLAMP, cable

SCREW (6x20) COVER, bracket

TAPPING SCREW

TAPPING SCREW

BOLT (8x35) WASHER ( 8 . 5 ~ 1 6 ~ 1 .i

SPRING (d:lt$) SPRING (d:l.4$) BOOTS ( L : 60+21) SPRING, reverse la

ARM, revers lock

ADJUSTER, steerins

BUSH I NG, upper

BUSHING, upper

BRACKET, swivel

BRACKET, swivel

GREASE NIPPLE

BUSHING, lower

BUSHING, lower

WASHER (25x48~2) WASHER (26.7~48~2) MARK, release lower

MARK, release lower

U ,43750-94301 -

1 model J,VZ

1l-model G (Manual

1

Electric Star ter

2-1 1

1

1

1 1

1

1 1

1

1 1

1

3

1 1

1

1

1

1

<43750-94302-01 J -26.54,

J

Star ter )

f rom 031 52-051 09

model G

model G

model G. from 431 17 -94301 -01 J

from 431 11 -94302-01 J

model G

model G

G (E3,E28,) J E28 VZ E28

b

DT40 DT40

FOG21 I E - 5 I 25

i

4

29

FIG.21 SWIVEL BRACKET Q'tY

Ref.No. Part No. Description ALL Remarks

20 24 -1 21 -2 22 23 24 25 26 27 28 29 30 31 32 33

45255-93000 45261 -94300 45261 -94301 45254-94300 45250-94301 45243-94300 45241 -94300 09204-01 001 091 60-0801 5 091 00-081 62 4571 0-94300 09443-09011 09200-06034 09204-01001 45254-94300

RUBBER , lever 1 LEVER, release

LEVER , release

PIN, release arm

LINK, release arm

PIN, release lock arm

LINK, release lock

model G

model J,VZ

COTTER PIN 2 WASHER (8.5x16x1.6) 2 BOLT (8x30) 2

ARM, shallow drive

SPRING

PIN (6x71) COTTER PIN

PIN, spring

2 T O P T 1

DT4Q DT40

. . . . , . . . . . - . ~ .. .. . .... . . . _

FIG. 22

'1

2

3

12 I

k7

15

l E - 6 I ' 26

FIG.22 EXHAUST TUBE Qw

Ref.No. Part No. Description ALL Remarks

1-1 1-2 1-3 2-1 2-2 3 4

5 6 7

I 8 9

10

11 12 13 14 15 16 17

14 I

11 433-94300 11 433-94301 11 433-94302 11 431 -94301 11 431 -94302 521 13-34300 52141 -94301

521 41 -9431 1

09162-06001 091 00-06058 541 23-94300 541 21 -94300 0!3100-08163 091 60-0801 5 541 37-94300 54130-94300 09100-10148 091 60-1 0040 091 62-1 0002 091 40-1 001 5

GASKET (model 5 )

GASKET (model G)

GASKET

HOUSING, lower oil seal

HOUSING, lower oil seal GASKET, housing TUB E, exhaust

TUBE, exhaust ( S type) LOCK WASHER

BOLT (6x15) PLATE

MOUNTING, upper thrust BOLT (8x35) WASHER (8.5x16x1.6) CASE, upper mounting MOUNTING, upper BOLT (10x145) WASHER (10.5x18x1.6) LOCK WASHER

NUT

1

1 1 1

1 1

1

1

6 6 1 1 4

4 2 2 2 4 2 2

to 11433-94301

from 1 1433-94301 model G, to 1 1431 -94302

G*L type J,VZ+L,UL type

DT40 . - . . . . . . . _ - DT40 . . . . . -. - .

. . _ I* 27

FIG. 23 _ _

- 7 I FlG.23 DRIVESHAFT HOUSING Q'w

Ref.No. B a t No. Description ALL Remarks

I

5 - 6

1 09202-06015 2 091 62-08003 3 09100-08160 4 09100-08161 5-1 521 11 -94301 -01 J

5-2 52111-94302-01J 6-1 521 f 1-9431 1 -01 J

6-2 52111-94372-01J 7 541 25-94300 8 541 51 -94300 9-1 54211-94307-01J 9-2 54.21 1-94302-01 J

10 11

12 13 14

15

091 60-0801 5 091 62-08003 091CO-08095 541 61 -94300 54167-94300 09205-10002

DOWEL PIN 2 LOCK WASHER 9 BOLT (8x45) 7 BOLT (8x65) 2

to (5211 1-94302-01 J)+(09205-10002) HOUSI NG, dr iveshaf t 1 G+L type,J t y p e L , U L

HOUSING, dr iveshaft 1 J,VZ t y p e L , U L t ype

HOUSING, dr iveshaf t ( S type) 1

HOUSING, dr iveshaft (S type) 1

MOUNTING, t h r u s t reverse 1

COVER , lower mounting

COVER , lower mounting

t Y Pe

model G, J

model J,VZ t o (521 11 -9431 2-01 J)+( 09205-10002)

MOUNTING, lower t h r u s t 1

2 model G * 2

WASHER (8.5x16x1.6) 2

LOCK WASHER 2 BOLT (8x75) 2

2 MOUNTING, lower side 2 MOUTING, lower

SPACER, housing 2 8 . 4 ~ 1 0 . 2 ~ 9 521 11 -94302-01 J- 521 11 -94312-01 J*

* 54211-94301-01J-* * to (54211-94302-0lJ)+(09~~61-26001) +(43750-94302-01 J>

DT40

12

DT40

FUG. 24

1

6

28

Raf. No. 1

2 3 4 5 6-1 6-2 7 8 9-1

I 9-2 ' 10

11

12 13 14 15-1 15-2

16 17 18-1 18-2 19-1 19-2

20 21 22 23 24 25

FIG.24 GEAR CASE

Q'ty

port No. Dscription ALL Remarks

55100-94813-01J CASE SET, gear 1) from 55100-94812-01 J to (551 00-943CO-01 J I+( 17631 -93401 *2ps)+( 031 42-04209 *2pS)

1

17631 -93401 03142-04209 09263-22029 09265-3COO4 55100-94300-01 J

55100-94302-01 J

09263-22029 09265-30004 17631-93401 17651 -93402 031 4244203 55122-94300 55125-95202-01 J

09162-08003 09100-08090 551 14-98500 551 14-98501

F I LTER , water

*SCREW

BEAR I NG, pinion

=BEARING, propeller shaft

CASE SET, gear (model J) CASE SET, gear (model VZ)

-BEARING, pinion

-BEARING, propeller shaft

FILTER, water (model J) FILTER, water (model VZ)

SC R EW

SEAL, gear case

TRIM TAB

LOCK WASHER

BOLT (8x16) COVER, gear case lower

COVER, gear case lower

2

1 msdel J,VZ

2 2 ;t 2 1 1

1

1 1 model G,J

1 model \'Z from 551 14-98500

031 12-041 09 TAPPING SCREW 2 55321 -931 41 ZINC, protection 1

09248-10003 PLUG, drain (model G) 3 09248-1 0004 PLUG, drain 3 from 09248-10003

091 68-1 0004 GASKET, drain plug (model G)3 to 09168-10022

551 41 -94300 EMBLEM, gear case RH 1 model G

EMBLEM, gear case LH 1 model G 551 51 -94300 09180-081 01 BOLT (8x40) 6 09162-08003 LOCK WASHER 6

57632-95384 STOPPER, propeller bushing 1

091 68-1 0022 GASKET, drain plug 3

09160-32006 WASH E R (32 .6~45~1) hi)

DT40 24

DT40 .. . - . . ... . . . . . ... - - - - ..

-. .. * .

3

I ' 29

FIG.24 SEAR CASE @W

Raf. No. Part No. Description ALL ~-

26 58100-94300-01 T PROPELLER (3~292~229) 1

27 58100-95210-01T PROPELLER (3x292~254) ?

28 58100-95220-01 T PROPELLER (3~292x280) 1

30 581 00-95350-01 T PROPELLER (3~289~356) 1 31 58100-94310-01 T PHOPELLER (3~292~330) 1 32 57633-94300 SPACER, propeller nut 1 33 57635-95300 WASHER 1

34 89159-18004 NUT, propeller 1 35 55300-95500 ZINC ASSY, protection 1

29 58100-95340-01T PROPELLER (3~292~330),STD 1

Remarks

S900,3x11 1/2x9 S: 000,3xll 1 /2x10 S1100,3x11 1/4x11 S1300,3xI 1 1 /2x13 S1400,3x11 3/Sx14 S1301,3x11 1/2x13

OPT

1 6

24

07-40

. .. . . . , . . . . -. -.. . , _. . . . . . .. .. .. .... . .

6

t L 1 9

IL

-1 .2

L 4

I 1

A 7 A i' /f I 50

P

28

27 I 2s

19% 24

DT40

30 FIG .25 TRANSMISSION

Q'tY Ref. No. Part No. Description ALL Remarks

1-1

1-2

2- 1

2-2

3-1

3-2 4 5 6 7 8 9

10 11

12 13-1 13-2 14 15 16 17-1 17-2 18 19 20 21 22 23 24 25-1 25-2 26 27 28 29 30 31 DT4O

571 10-94301 571 10-94302

571 10-9431 1

571 10-9431 2

57130-94300

57130-94301 09205-03019 08221 -30425 09181 -30004 09181 -30005 08221 -30426 09181 -30006 0821 1-30421 091 60-26008 09269-2501 4 09440-27006 09440-27009 0821 1-22303 09169-22002 571 33-94301 5731 1-94300 5731 1 -9431 0

091 40- 12021 08221 -30425 091 81 -30004 091 81 -30005 08221 -30426 091 81 -30006 0821 1 -30421 5751 0-94300 5751 0-9431 0 0821 1-20263 0821 1-20264 57631 -95200 09209-08016 57621 -94301 09202-0501 9

SHAFT, drive (L type)

SHAFT, dr ive (L type)

SHAFT, dr ive (S type)

SHAFT, dr ive (S type)

BUSH I NG ( 7 7 ~ 2 7 ~ 2 4 . 5 )

BUSHING (17x27~24) PIN SHIM (T:0.5) SHIM (T:0.6) SHIM (T:0.7) SHIM (T:0.8) SHIM (T:0.9) THRUST WASHER (T: l )

WASHER (26x42~3) BEARING, th rust

SPRING SPRING THRUST WASHER WASHER COLLAR

PIN ION PINION NUT SHIM (T:0.5) SHIM (T:0.6) SHIM (T:0.7) SHIM (T:0.8) SHIM (T:0.9) THRUST WASHER (T:l)

GEAR, forward

GEAR , forward THRUST WASHER (T:2)

1 model G 1 model J , V Z

i model G 1 model J,VZ

1 model G

1 model J ,VZ

'1 AR(W1) AR(h1)

from 571 10-94301

from 571 10-9431 1

to 57130-94301

~ ~ ( 6 1 ) AR(WI)

AR(WI) 1

1 1 model G

1 model J ,VZ

1

1

1

1 model G

1 model J , V Z

1 AR(WI)

AR(OI.I) .

AR(h1) ~ ~ ( 0 4 )

AR(h1)

' AR(b1)

AR(b1) 1 model G

1 model J ,VZ

A R ( ~ I )

THRUST WASHER (T:2.2) AR(h1) ROD, push 1

PIN , push 1

SHI FTER , clutch dog 1

PIN 1

7 ,

. . , .

32 . . . . . -. , ... . . - - . ..... , -. ....._ . . .- - - . , - . , _ .. 7 . :

i

,

Ref. No. Port: No.

FIG.25 TRANSMISSION Q'tY

Descrintion ALL Remarks

32 33 34 35 36 37 38 39 40 41 -1

41 -2

i

. 42 43 44 45 46

47-1. 47-2

48 49 50 51

52

09440-38003 09440-5701 8 57610-94300 091 60-2201 8 091 60-2201 9 09160-22020 09160-22021 09160-22022 09160-22023 57521-94300 57521 -9431 0 09181 -35001 091 81 -35002 08221 -35456 0821 1-35451 09280-75001 56100-9481 1-01 J

56120-94301 -01 J

081 i3-60070

09263-22020 09289-22006 091 60-0801 5

091 00-081 12

~ ~~

SPRING, dog SPRING, return SHAFT, propeller THRUST WASHER (T:l.8) THRUST WASHER (T:l.9) THRUST WASHER (T:2.0) THRUST WASHER (T:2.1) THRUST WASHER (T:2.2) THRUST WASHER (T:2.3) GEAR, reverse GEAR, reverse SHIM (T:0.1) SHIM (T:0.2) SHIM (T:0.8) THRUST WASHER (T:l)

0 RING HOUSING, propeller shaft HOUSING, propeller shaf t

*BEARLNG BEAR I NG

-OIL'SEAL

WASHER (8 .5~16~1 .6 )

BOLT (8x30)

1 1

1 A R (h'l ) AR(h1) A R ( h 1 )

AR(b1) AR(b1) A R ( ~ I )

1 model G 1 model J,VZ

AR(h1) AR(b1) AR(h1) AR(h1) ' 1

1 model G 1 model J,VZ

1

2 1

2

2

t

DT40 . . . . ._ . . _.

33

FIG.26 LOWER COVER

Remarks Rd.No. Ret No. Description ALL

14

13 1

2 1 - ..

1-1 611i0-94301-01J 1-2 61 1 10-94302-01 J

1-3 61710-94303-01J

1-4

2 3 4

5 6 7-1

7-2 8-1 8-2 9-1 9-2

10 11

12-1

12-2 -3 3 14 15 16 17

18 19

20 21 -1

21 -2 22-1

22-2 22-3 23 24

61 11 0-94304-01 J

61 11 3-94301 091 80-06006 09320-1 001 8 091 60-06047 091 62-06001 091 00-06047 091 00-06089 61 139-94300

61 139-94300 01107-06108 01 907-061 08 08322-21068 61 631 -981 00 091 64-1 3001 091 64-1 3005 09306-13002 61633-96QO2-01 J 6741 1-94300-01 J 09306-10001 6741 7-94301 -01 J

09205-04002 09119-05010 6741 3-94300 09250-20004 09250-30003 39669-93500

39669-93501 39669-93502 371 01 -93301

13625-943OO

COVER, lower 1 model G

COVER, lower 1 model J to (61110-94303-0lJ)+(36639-94300)

COVER, lower

COVER, lower SEAL

SPACER (6.8xlOx11.5) CUSHION

WASH ER ( 6 . 5 ~ 2 2 ~ 2 ) LOCK WASHER

BOLT (6x25) BOLT (6x25) BLOCK, RH

BLOCK, LH

BOLT

BOLT

WASHER

HOOK, lower cover WAVE WASHER

WAVE WASHER

BUSH I NG

LEVER, hook SHAFT, throttle BUSH I MG

ARM, throttle

to 61110-94304-01J

SPRING PIN

BALL PIVOT ROD

CAP, switch hole CAP, switch hole CAP, consent CAP, consent CAP, consent CAP, emergency CAP, choke rod guide

1

1

.1

4 4 4 4 4 4 1 1

1

1

-1 1

1

1

1

1

1

2

1

1

1

1 1

1

1

1

1 1

1

model J

model VZ

model G,J

model VZ

L : 200+100 1:200 model G,J

model VZ

model G

model G, ManuGI Starter model J model G, to 39669-93501

model J model VZ

DT40 - . . - . - DT40

. .. I

34 . FBG.27 I F - 4 I ENGINE COVER (DT40) FIG.27

Q'w ALL R€tlll&S Ref. No.

1-1

DescriDtioco Part No. 61400-94830-OlT

~~ ~

model G to 61400-94811-01T

model J

model VZ

COVER SET, engine 1

1-2 1-3

2 3 4 5

61 400-94811 -01 T

61 400-94812-01 T

61 431 -94300-01 T

COVER SET, engine

COVE!? SET, engine

-HANDLE, tilt up .WASHER (6.5x18x1.5) =LOCK WASHER *BOLT (6x16)

*EMBLEM, f ront

*EMBLEM, side

-EMBLEM, side

*MARK, safety warning

*MARK, warning

*MARK, warning

DECAL RH "40" DECAL LH "4)" EMBLEM, rear "40" MARK, clutch shifting

1

1

1 3 3

3 1

2 2 1

1

1

1

1 1 1

2 I 16

091 60-06036 09162-06001 091 00-0601 9 61 422-94300 61 441 -95200

63 441 -94300 61 458-95201 61 457-93001

61 457-93002

61 443-94300 61 453-94300

61 435-94300

21 131 -96001

6 7-1 7-2 8 9-1

9-2

10

model G,to 61441 -94300 model J,VZ

model G,J

model VZ

11

12 13-1 to 21 131 -96002

model G,J

model VZ

G (E3,E28),J E28,VZ E28

G (E3,E28),J E28,VZ E28

G( E3, E28), J( E3, E28), VZ E28

13-2 1 .<.

15

21131-96002

21 131 -96000

61 458-93302

61 459-93301

MARK, clutch shifting

MARK, clutch shifting

MARK, safety warning

MARK, neutral caution I 16 !

17-1

17-2

18-1

18-2 18-3

1 model G,to 61112-94301

1

1 model G,to 09500-00805

1 model J,to 09800-81800 1 model VZ

61 11 2-84300

61112-94301

09800-00128

09800-00505

09800-81800

RUBBER, lower cover

RUBBER, lower cover

TOOL ASSY

TOOL ASSY TOOL ASSY

FIG.28 (F-5) : DT35

18

DT40

. . . , . . . . . . . - . . . . .. . .. . . . .. . . . .. . . . . .. "..._ - .

r 1 FIG. 28

1

35

2

Ref. No. 1-1

1-2 1-3 2 3 4 5 6 7-1 7-2 6-1 8-2 9

10 11

12 13-1

13-2 14-1 14-2

15-1 15-2 15-3

15

FIG.28

pauz No.

61 400-94810-01 T

614OO-94811-01 T 61400-94812-01 T

61431 -94300-01T 091 60-06036 09162-06001 091 00-0601 9 61422-94300 61 441 -95200 61 441 -94300 61457-93001 61457-93002 61458-95201 61443-94310 61 453 - 9431 0 61 435-9431 0 21 131 -96001

21 131 -96002 61 1 12-94300 61112-94301 09800-001 28 09800-00805 09800-81800

ENGINE COVER (DT35) Q'W

Description ALL Remarks

COVER SET, engine 1 model G

COVER SET, engine 1 model J

COVER SET, engine 1 model VZ

to 61400-94811 -01T

-HANDLE, tilt up *WASHER (6 .5~18~1.5) =LOCK WASHER

-BOLT (6x16) -EMBLEM, front

*EMBLEM, side

EM6 LEM , side

*MARK, warning

MARK , warning

*MARL<, safety warning

DECAL RH "35" DECAL LH "35" EMBLEM, rear "35" MARK, clutch shifting

1

3 3 3

1

2 model G,to 61441-94300 2 model J,VZ

1 model G,J

1 model VZ 1

1

1 1 1 model G,J

to 21 131 -96002 .

MARK, clutch shifting 1 model VZ RUBBER, lower cover 1 model G,to 61112-94301

1 model G,to 09800-00805 1 model J,to 09800-81800

RUBBER, lower cover 1

TOOL ASSY

TOOL ASSY TOOL ASSY 1 model VZ

FIG.27 (F-4) : DT40

DT40

. . . . . . . . . . ..- . . . - , . . . i

BUG. 29 I m5s 6 I THROTTLE CONTROL LEVER

36 FIG.29 HANDLE

Q'W Rsf.No. Part Mo. Description ALL RMll&S

1 63121 -94302-01 J

2 3 4 5 6-1 6-2 7 8 9

10 11

12 13-1

13-2 13-3 13-4 14 15 76

17 18

19 20 21 -1

21 -2 22 23 24- 24-2 25 26 27 28 29

631 14-94300 09108-08036 09162-08003 091 40-08003 6321 5-9341 0 63215-93400 631 11 -93401 -01 J

09160-32004 091 64-32001 09160-32007 631 17-93400 09309-05008 09404-06404 09404-0641 4 09404-06403 09404-06413 63610-94300 09125-MO33 63222-93200 63225-93200 63241 -94300

091 60-0601 5 09162-06001

091 00-0601 9 09100-06020 63226-93200 09205-03004 63221 -93480 63220-94300 63227-93200 63223-93200 09163-06001 09126-06004 6321 0-93200

COVER, ti l ler handle 1 '

SPACER 1 STUD BOLT 2 LOCK WASHER 2 NUT 2 MARK, handle grip 1 MARK, handle grip 1 HANDLE, ti l ler 1 WASHER (32.5~42~0.2) 2 WAVE WASHER 1 WASHER (32 Sx42xO. 2) A R ( b

PROTECTOR, stop switch wire 1

GROMMET 1 CLAMP 1

1 CLAMP

CLAMP 1 CLAMP 1

CABLE, throttle (gripj lever) 2 SCREW 1

DRUM, handle rod 1

BUSHING 2 ADJUSTER, grip 1

WASHER ( 6 . 5 ~ 1 3 ~ 7 ) 1 LOCK WASHER 1

BOLT (6x16) 1 BOLT (6x20) 1

SPRING 1

PI N , handle rod ( L : 20) 1

ROD, handle (model VZ) 1 PIN, handle rod (L:14) 1

ROD, handle (model G, J) 1

STOPPER 1 LOCK WASHER 1 SCREW (6x20) 1

GRIP, handle 1/

J (€9,E13),VZ(E13,E40)

-Manual Starter

model G,J

model VZ model GJ

model VZ

model VZ model G,J

model G,J

model G,J

model VZ

model G,J

DT40 OT40

FIG. 29 37 FIG.29 HANDLE

Ref. No. Part No. Description ALL Remarks

30 09250-25001 CAP, switch l l r n o d e l G (Electric Starter)

31 63625-94300 CAP, cable 1-’-G (E3, E28) (model J, VZ+Electric Starter)

32 63300-94300 BAR ASSY, extension 1 OPT,model VZ

DT40

. .. -. .

38 FIG.30 FUEL TANK

Q'W Remarks Rd.No. Part No. Description ALL

1-1 65800-95814

-. 1-2 65800-95815

1-3

2-1 2-2 2-3 3 4 5 6 7 8 9 10 11 12

13 14

15 16 17 18 19 20 21 22 23 24

65800-95181 6

6551 o-ga503 6551 6-98504 65510-98505 65561 -98502 65871 -93001 01 107-061 68 01107-06408 08322-21 068 61441 -98500 6531 6-93303 65317-95200 65700-95202 65750 - 98990 09401 - 1 3402 65770-99704

65JQO-95204 65350-98505 65750-93000 09401 -1 3402 65770-99702 65700-95205 65750-98505 65750-93000 65781 -98500 657?0-99702

1 TANK SET, fuel (231)(6 U.S.GAL.)(S IMP.GAL.)

1 TANK SET, fuel to 65800-9581 6 (232) <6 U - 5 . GAL . >( 5 I PAP. GAL . )

1 TANK SET, fuel (231)(6 U.S.GAL.)(S IMP.GAL.1

1 *CAP ASSY, tank *CAP ASSY, tank (model J) 1 *CAP ASSY, tank (model VZ) 1

1 **GASKET, tank cap 1 -GASKET, fuel gauge 3 *BOLT 3 *BOLT 4 =WASHER 1 MAX%, ornament 1 MARK, fuel caution

MARK, fuel capacity 1 HOSE, fuel (tank+connector)

-SOCKET, fuef hose (ID:ll+)

*CLIP

*PUMP, squeeze to 65770-99702

HOSE, fuel (tank-wonnector)

-SOCKET, fuel hose !lQ:ll$) *SOCKET, fuel hose (ID:13$) *CLIP

=PUMP, squeeze

HOSE, fuel (tankwonnector)

*SOCKET, fuel hose (lD:ll$) *SOCKET, fuel hose (ID:13+) *CLIP

-PUMP, squeeze

to 65750-98505

1 x 1 Ref.No.2%7 model G

f rorn 65800-9581 5 lncl Ref.No.2*7,modef J

model VZ

mcdel G

from 6551 0-98503

model G

from 65750-98502

4 1, . 't 4 model VZ

1

from 65700-95204

t

F16.32 (F-11) : E28

..... ._ _. ,_ . . . .... . . . . ... , .. . . .. .

1 29 PIG. 30 . -

DT40

I

i 6-17 ; 7- w-5

.. li

39 FIG.30 FUEL TANK

ALL Ramarks Ref. Ma Part No. Description

25-1 65720-98502 PLUG, fuel connector 1 model G,to 65720-98520

25-2 65720-98520 PLUG, fuel connector (SUS) 1 model J,VZ

26 Q8321-21108 LOCK WASHER 1

27 0831 0-221 08 NUT 1 28-1 65700-95270 HOSE, fuel joint (model G,J) 28-2 65700-95231 HOSE, fuel joint (model VZ) 1

29 65720-3a590 PLUG, fuel connector 1 OPT

T O P T

FIG.32 (F-11) : E28

I

P16.3 I FIG.31 FUEL GAUGE

Ref. No. Part No. Description ALL . Remarks

\ I i

13 28

OD

1 2 - 20

19

26

1

2 3 4 5 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20

21 22 23 24

25 26 27 28

65850-9521 2 65720-38511 65854-93001 65853-93001 65862-93000 02112-04108 65864-93000 65830-93301 08322-21058 08321 -21058 021 12-05088 65850-95501 65740-95500 091 68-1 2001 65854-93001 65853-93001 65862-93000 021 72-041 08 65864-93000 65850-95503

65740-95500 65854-93001

65853-93001 65862-93000 02112-04108 65864-95200 65830-95500 09168-12001

GAUGE ASSY, fuel

*PLUG (MIO,OD:ll$) *GASKET, strainer

-STRAINER

-GASKET, arm holder

*SCREW

*FLOAT

*FILTER ASSY

*WASHER

*LOCK WASHER

=SCREW

GAUGE ASSY, fuel

PLUG (M12, OD : 1341) *GASKET

-GASKET, strainer

*STR A I N E R

-GASKET

*SCREW

*FLOAT

GAUGE ASSY, fuel

-PLUG (M12,OD: Is@) -GASI(:T, strainer

*STRAINER

*GASKET, arm holder

*SCREW

*FLOAT

*FILTER ASSY

*GASKET

FIG.32 (F-11) : E28

1 'I

1

1

1

1 1

2

-model J,VZ

DT40 . _._-_

DT40

1

DT40 21

41 FIG.32 FUEL TANK (E28)

Q'w Ref. No.

1-1

1-2

1-3

2-1 2-2 2-3 3 i

i 4

j 5 6 7

! 8

' 10 11 12 13 14 15 56 17 18 19 20 21 22 23 24 25 26

i ' c

1 9

27 28 29 30 31 DT40

past No.

65800-95861

65800-35862

65800-95863

65510-98503 6551 0-98504 6551 0-98505 65561 -98502 65871 -93001 65850-95201 65854-93001 65853-93001 65862-93000 021 12-041 08 65864-93000 65830-93301 08322-21058 08321 -21 058 021 12-05088 01 107-061 68 01107-06433 08322-21068 61 441 -98500 6531 7-95200 6531 9-95200 6531 6-93303 65700-98513 65750-99700 09401 -1 3402 65770- 99701 65750-98990

65700-98530 65750-99700 09401 -1 3402 65770-98520 65750-98505

Description. ALL Remarks

TANK SET, fuel 1 lnc l Ref.No.2-21 model G (23&)(6 U . S. GAL. )(5 IMP . GAL . ) l--

TANK SET, fuel 1 lnc l Ref.No.2-21 (2311)(6 U.S.GAL.)(5 1MP.GAL.) f rom 65800-95861,

TANK SET, fuel 1 model J (23Q)( 6 U . S. GAL. )(5 IMP. GAL. ) *CAP ASSY, fue l tank 1 model G

-CAP ASSY, fue l tank 1 model G,from 65510-98503

t o 65800-95863

*CAP ASSY, fue l tank

--GASKET, fuel gauge

-GASKET, fuel gauge

*GAUGE ASSY, fue l

--GASKET, strainer

=STRAINER

*-GASKET, arm holder

-SCREW

- FLOAT

-FILTER, out let

*WASHER

--LCOK WASHER

-*SCREW

-BOLT

*BOLT

-WASHER

1 model J

1 1 1 1 1 1 2 1 1 1 1 '1

3 1 4

-MARK, ornament 1 -MARK, fuel capacity * 1 *MARK, fuel tank model

*MARK, fue l caution

HOSE, fuel

*SOCKET, fuel hose

*CLIP

*PUMP, squeeze

*SOCKET, fuel hose

HOSE, fuel

-SOC!<ET, fuel hose

t o 65750-98505

1 1

t o 65700-95210

model G

to 65770-99702 from 65750-98502

1 Tmodel *CLIP

-PUMP, squeeze

-SOCKET, fuel hose

I - I 1 I

7

3 1>

I

42 FIG.33 REMOTE CONTROL (1)

u'pv f Ref.No. Part No. Description ALL Remarks

-

1 67200-95302 2 37820-95200 3 371 10-95350. 4-1 37141 -93300 4-2 371 41 -9331 0 4-3 371 41 -93320 4-4 37141 -93330 4-5 37141 -93340 4-5 371 41 -93350 5 6 7 8 9

79 11

12 13 14

15 16 17 78 19 20 21 22

23 24

36630-95302 67272-95330 37860-95301 67268-95300 67271 -55300

67274-95300 67203-95303 37820-95201 . 371 1 O-SS35'1 36630-95302 63272-95300 67268-95300 67271 -953G3 67274-35300 67320-95750 67320-95740 67320-95730 67320-95720 67320-95710 67320-95200

REMOTE CONTROL BGX ASSY 1' -SWITCH ASSY, emergertcy 7

-SWITCH ASSY, ignition 1

*-KEY, spare (8517) 1

**KEY, spare (8512) 1

=-KEY, spare (8573) PT 1

* -KEY, spare (8611) 1

--KEY, spar2 (8612) 1 1

1

4

2

*CONNECTOR, wiring harness 1

*HOLDER, control cable

*SWITCH ASSY, choke solenoid1

*E R I N G -EYEEND, control cable

* - K E Y , spare (8613 / -PIN, eyeend 2,

(T . S . K), to 67200-95303

mode! G

Eiectric Starter:STD

Manual Starter: OPT i . REMOTE CG3dTROL BOX ASSY 1

-SWITCH ASSY, emergency 1

oSWITCH ASSY, ignition

-HOLDER, control cable

-E RING

*CONNECTOR, wiring harness

-EYEEND, control cable 2

-PIN, eyeend

CABLE ASSY, control ( L : 2 5 W ) 2

CABLE ASSY, control (L:3QOOj2

CABLE ASSY, control

CABLE ASSY, contra!

CABLE pSSY, control (L:4500 j 2 CABLE A,CS-.V, control (L:5000) 21

DT40 DT40

.. -.. . .__ ._ . . - . . - . . . , I.-..-. , . - . .

FOG. 34

DT40

' k WIRING HARNESS.

I 43 FIG.34 REMOTE CONTROL (2)

WtV

Ref. Mo. P m No. Description G/J 1-1 6720C-95320-01T 1-2 67200-95321 -01 T

1 -3 67200-95322-01 T

2 67249-95500 3-1 37110-95550

3-2 371 10-95551

4-1 37141 -93300 4-2 37141 -9331 0 4-3 37141 -93320

i 4-4 37141 -93330 4-5 37141 -93340 4-6 37141 -93350 5-1 36630-95552 5-2 36630-95553 6-1 37820-95252 6-2 37820-95253 7 36620-95550 8 36632-95504 9 36632-95501

10-1 02112-04168 10-2 02112-04768 11-1 08310-11048 11-2 08310-11048

12 02132-06408 53 02332-06758 14 09160-06047 75 08310-11068 1E 67271 -95500 17 67253-95500 18 67254-9550 19 67255-95500 20 57275-95500 21 67272-95500 22 67274-95500 23 67232-95500 24 02122-04128 DT4Q

!

REMOTE CONTROL BOX ASSY 1 REMOTE CONTROI, BOX ASSY 1 to (67200-95322-01T)+( 36642-94700) REMOTE CONTROL BOX ASSY 1

-SCREW

-SWITCH ASSY , ignition

-SWITCH ASSY, ignition from 37110-S5550

**KEY, spare (8511) --KEY, spare (8532) =-KEY, spare (8513) *-KEY, spare (8611) **KEY, spare (8612) - -KEY, spare (8613) -CABLE ASSY, trim relay

*CABLE ASSY, 'trim relay

*SWITCH ASSY , emergency

-SWITCH ASSY, emergency

*WIRING HARNESS (L:4900) *CLAMP (to 36632-95501 1 *CLAMP

-SCREW

*SCREW

*NUT

*NUT

*SCREW (L:40) *SCREW (L : 75) *WASHER ( 6 . 5 ~ 2 2 ~ 2 ) *NUT

=PLAT€

*ROLLER

*BUSHING

-SPRING

-TRUNNION

RETAI NEB, clutch

-RETAINER, throttle

*KNOB, brake *SCREW

1 5

1

:7

Remarks

/6710-95320-01T G E3:STD

G E1:STD

67200-95321 -OIT 67200-95322-01T model J:OPT

-OPT

1

1 from 36830-95552 1

1 from 37820-95252 1

2 1

2 1

2 1

1

3 4 - 4

2 1 1

3

2 1

1

1

4

. , . . . .-._. .I_. I.. . . .. . ._ . . . - . . .._-.. ....._....

FIG. 34 !

. )

I .

0740


Qw ReS.No. rn No. Description G/J Remarks

25 6 7 2 3 3 - 9 W *RETAINER 1

26 67234-955W -SHOE, friction 1

27 02112-0G358 *SCREW 1

28 31860-95552 *SWITCH ASSY, tr im 1 from 37860-95551

23 37864-95500 *CAP, switch 1

30 09139-02003 *SCREW 2

k WIRING HARNESS

. . . . . . .- .. . . ..._ . ....I.. ..--...- . . .. ' .. . ... .. . . -. ......

FOG 35 I I 1 I

DT40

6/


Q'w R6f.M. P W .W. Description vz Remarks

1 67200-95323-01T REMOTE CONTROL BCX ASSY 1 ' 2 67249-95500 3 37110-94300 4-1 371 41 -93300 4-2 37141 -9331 0 4-3 371 41 -93320 4-4 37141 -93i30 4-5 37141-93340 4-S 37141 -93350 5 6 7 8 9 10 11 12 13 14 85 16 17 18 19 20 21 22 23 24 25

k WIRING HARNESS

DT40 .- .

37820-95253 36620-94500 36632-95501 02132-06408 021 32-06758 091 6O-O60-Q7 0831 0-7 1068 67275-955W 67253-95500 67254-95500 67255-95500 67275-95500 67272-95500 67274-95500 67232-95500 02122-04128 67233-95500 67234-95500 021 12-06358 37864-95500 091 39- 02003

*SCREW

*SWITCH ASSY, ignition

**KEY, spare (8511) -KEY, spare (8512)

**KEY, spare (8513) *=KEY, spare (8611) *-KEY, spare (8612) *-KEY, spare (8613) -SWITCH ASSY, emergency

-WIRING HARNESS (L:5OOO) *CLAMP

*SCREW (L:40)

-SCREW (L:75) *WASHER (6.5~22~2) *NUT

*PLATE

*ROLLER

*BUSHING

-SPRING

*TR U N N I ON

RETAINER, clutch

RETAINER , throttle

K NO6 , brake

*SCREW

R ETA I N ER

*SHOE, friction

*SCREW

*CAP, switch

*SCREW

1 1 1 1 1 1 1 1 1 1 1 1 3 4 4 2 1 1 1

2 1 1 1 4 1 1 7 1 2,

-OPT

- .

1-

WIRING HARNESS 4- I 10

15

6 ,

\ ... . .d


Qw Rd.No. P W No. Description J/V 2 Remarks

1 67200-94300 REMOTE CONTROL BOX ASSY 1 mode; J,VZ Electric Starter:STD Manual Starter:OPT

2 3 4-1 4-2 4-3 4-4 4-5 4-6 5 6 7 8 9

10-1 10-2 11 12 13 14

'1 5

6729644300 371 10-94300 371 41 -93300 371 41 -9331 O 37141 -93320 371 41 -93330 371 41 -93340 371 41 -93350 67296-94310 36622-94300 36632-95501 36620-94300 6727594300 37820-95251 37820-95253 67288-94300 67271 -94300 67288-94310 09140-06004 09125-06012

4 1

-SCREW

*SWITCH ASSY, ignition

**KEY, spare (8511) *=KEY, spare (8512) **KEY, spare (8513) * -KEY, spare (8611) *=KEY, spare (8612) **KEY, spare (8613)

1 1

*SCREW Y o p T 4 1

1 *CLAMP 1 *CLAMP

=WIRING HARNESS, extension 1 2 *CABLE END

-SWITCH, emergency 1 model J

*SWITCH, emergency

-WASHER

-HOLDER, cable

*WASHER

*NUT

*SCREW

. 1 model VZ

2 1 3 3 3

DT40 DT40 .

.,.. .... . . ..... . . 1 ' -'

4

. - .

4? - I BOG. 37

--

I G - 9 I FIG.37 REMOTE CONTROL PARTS

@W Wef.No. Part No. Desaription ALL Revnarks

1 I

I t

67130-94300-01J 67341 -94300 67440-93701 67341 -93400 ,091 60-0601 5 09100-06058 67431 -93701 6741 4-94300-01 J

REMOTE CONTROL PARTS 1 =HOLDER 1 *GUIDE, clutch cable 1 -HOLDER 1 .WASHER (6.5~13~1) 3

-GUIDE, throttle cable 1 *LEVER, throttle 1

3 *BOLT

< '

Ele;:tric Starter:ST@

G (E3: E28) : STD Manual Starter: OPT i

i

J

DT40

. . . .

B I G 38 I IH- I 3 4

48 FIG.38 OPTIONAL : ELECTRICAL (1)

Qw F?&.MQ. rn k. Description ALL Remarks

2-1 33800-94300 CABLE & SWITCH SET, 1 model G,J

2-2 33800-94301 * CABLE & SWITCH SET, 1 model VZ

3-1 32102-94301 ROTOR ASSY 1 *Simultaneous Ignition

1 31104-94300 MOTOR SET, starting 1

starting

starting

1 *Independent Ignition 3-2 321 02-9431 1 ROTOR ASSY model VZ

4 32801 -94300 RECTl FI ER SET I

* Change Flywheel Rotor when converting Manual Into Electric.

2

DT40 DT40

I

49 FIG.39 OPTIONAL : ELECTRICAL (2)

cry

Fief.Ne. f b % No. Dercai- ALL Remarks

1 32500-95721 REGULATOR ASSY, voltage 1

2 01107-06208 COLT a 3 68321-21068 LOCK WASHER 2 4 08310-11068 NUT 2 5 36628-95250 WIRING HARNESS, extension p 5 0 W l ~ m o d "

6 36620-94701 W!RING HARNESS, extension 1 L:57oO 7 358%-94300 GUIDE, extension harness 1 00 36656-94310

8 36641-94900 AQAPTER, O.N. (L:l60) 1 for TSK TYPE REMOCON

9 36642-94700 ADAPTER, N.O. (C:300) 1 model VZ

I I

10 36632-95501 CLAMP, connector gr'ommet 1 11 36639-94m GROMMET, harness connector 1

ii DT40

. . DT40

_ . . .. . _ . . .... ... .. . .

t~ (37110-95252)+(37101-93305)

*KEY, spare (8'111) 1 *KEY, spare (8712) 1

*KEY, spare (8241) 1 *KEY, spare (8212) 1

2- 1 371 41 -9520 2-2 371 41 -S52T 0

2-3 37141 -95220 -KEY, spare (8'813) 2-4 37141-95230 2-5 37141 -95240

1

SCREW 4 4 03772-05129

5 37139-95251 PLATE, ignition switch (T:2) 1

1 5 37750-95250 CLAMP, ignition switch

7 37860-9525Q SWITCH ASSY, choke solenoid 1 8-1 37820-95351 SWITCH ASSY, emergency 1

8-2 37820-95352 SWITCH ASSY, emergency 1

-0T40

for T:2

from 37820-95351 for T:2

DT40

. - . . _ _ . .. . _. . - . . - . .. .

5

11 9 1

1 56 FIG.41 OPTIONAL : ELECTRICAL (4)

Remarks Wd.No. Part No. lDaraipprSn ALL --

6 14

3

2 3-1 3-2

4 5-1 5-2

6-1 6-2

7 8-1

a-2 9

10 11

12 13 14

15

16 17 18

342oc)-355oc) 8971 -12001 34100-95500 341 03-95501

09471 -12001 34500-95500 34500-95501

?7r1600-95500 34600-95501

09471 -3 2001 34859-9475@

34850-94700 34853-94300 09404-08401 091 60-08043 34354-95300 38500-95201 38501 -95200 03212-04089

38500-95502 38501 -95500 021 12-G5088

TACHOMETER ASSY 1

LAMP (i2V,3.4W) 1 . SPEED METER ASSY (mph) 1 model G

SPEED METER ASSY (knot) 1 from 34100-95500 model J,VZ

*LAMP (12V,3.4W) 1 HOUR METER ASSY 1 model G

HOUR METER ASSY 1 from 34500-95500

BOLT METER ASSY 1 model G

BOLT METER ASSY 1 from 34600-95500

model J,VZ

model J I V Z

model G

*LAMP (12Vi3.4W) 1

Electric: Starter

1

SUPPORTER, heat switch CLAMP, heat switch read wire 1 WASHER, heat switch

FILLER , heat switch BUZZER ASSY, warning

BANG

SCREW L

model G,J

Electric Starter

THERMO UNIT to 34850-94700

THERMO UNIT (Inci grease)

y 7

BUZZER ASSY, warning 1-1 BAND I-l_(model J,VZ

2-1 (Electric Starter SCREWl

for 67200-95323-01 T 67200-95502-01 T 67200-95522-011'

DT40

. . . . _ . . . . . . . ...-. .. . . . . . . _, . . . . . . ........ f

,

!

1

I H -

2

-- 3

I 52 FIG.42 OPTIONAL : ATTACHMENT STEERING

Q'tv Waf . No. Part No. W i ALL Rmatkr

1 41141-94300 ATTACHMENT, steering cable 1 2 43755-94300 ATTACHMENT, steering

3 0910-08101 BOLT bracket

4 99140-080h. NUT 1 5 09160-08015 WASHER 6 09162-08003 LOCK WASHER

. . i

DV40 -_--_._______ . ._ ~ .... , ............... ........ . . . .

. . .. . . . ._.... . . .. .. . . . ..__, . .... " . . .. . 53

1 FIG.43 OPTIONAL : T I E ROD m y

ALL Remarks Description Rsf.No. Pa* No.

1 67600-95200 T I E ROD ASSY 1 2 83450-93720 -BALL JOINT 2 3 09140-12020 *NUT 2 4 55181-95200 ATTACHMENT, flash hose 1 5 55182-95200 ATTACHMENT, flash hose 1 G (E3,E28),J E28,

VZ E28

DT40

s

.... DT40

.l ... . . . . . , .., . . , _. . .; . . _ . . . . . . . . ..

BllG.44

I I

54 !

Ref. No.

FIG.44

Part No.

1

2 3 4 5-1 5-2 6 7 8 9

10-1 10-2 11-1

11-2 72-'1 12-2 12-3 12-4 12-5 12-6 13-1

13-2 13-3

13-4

13-5

9900-31 030 99000-31 050 99000-31 120 99000-32040 99000-25560 99000-25170 99000-22540 99000-2501 0 99000-32050 09914-39941 99ooo-70105-01-r 99000-1 0205-01 J 99000-10109-01 T

99000-10209-01 J 99000-21 460 99000-21 145 99000-21 021 99000-21 150 99000-21 250 99000-21 260

11 400-9481 0 I1 400-9481 1

11400-94812

1 1 400 -9481 3 11 400-9481 4

DT40

CPTIONA L O'tY

Remarks DeSlXiption ALL

GASKET, liquid 1 for crankcase, l O O g

GASKET, liquid i for gear case,100g

SUZUKI SILICONE SEAL 1 for gear case,SOg

CEMENT, thread lock 1 200s GREASE, water resistant 1 2509 GREASE, water resistsnt 1 509 GEAR OIL, outboard motor 5 400cc SUZUKI SUPER GREASE A 5 450g,for crank oil seal TH R EAD LOCK "1 342" 1 sog

HANGER , engine 1

FAINT (5009) 1

PAINT (5009) 1 PAINT (9Og) 1

PAINT (909) 1

CCI OIL (Ux24,SHELL) 1 CCI OIL ( 4 h G ) 7

CCI OIL (20011) 1

CCI SUPER OIL (12x24) 1

CCI SUPER O I L (43x6) 1

CCI OIL (?11~24,FalTSUBtS#il) 1

to 7 1400-9481 1 1

model G

1 from 11400-94811 3- I r?cl 1 11 41 -94301

GASKET SET (ENGINE)

GASKET SET (ENGINE)

GASKET SET (ENGINE)

GASKET SET (ALL) 1 model J GASKET SET (ALL)

to 11 463-9481 3

1 model from 1 VZ ? 400-9481 3

DT40

Suzuki DT 35 (80-82) DT 40 (80-82) - Browns Point

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Transcript of Suzuki DT 35 (80-82) DT 40 (80-82) - Browns Point