SUSTAINING GROWTH AT COLYTECH How to organize and manage growth in the dynamic Chinese market?

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SUSTAINING GROWTH AT COLYTECH How to organize and manage growth in the dynamic Chinese market?

Transcript of SUSTAINING GROWTH AT COLYTECH How to organize and manage growth in the dynamic Chinese market?

Page 1: SUSTAINING GROWTH AT COLYTECH How to organize and manage growth in the dynamic Chinese market?

SUSTAINING GROWTH AT COLYTECHHow to organize and manage growth in the dynamic Chinese market?

Page 2: SUSTAINING GROWTH AT COLYTECH How to organize and manage growth in the dynamic Chinese market?

www.colytech.com

Introduction of ColyTech Problem Definition

Analysis of ColyTech Design of a new Organization Structure

CONTENTS

Analysis of the Contract Manufacturing Business Unit Design of a Control and Evaluation Structure and Tool

Conclusions

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1. INTRODUCTION OF COLYTECH

INTRODUCTION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ORGANIZATION STRUCTURE

ANALYSISCOLYTECH

Founded in June 2002, HQ in Shanghai

Joint Venture between:– Jiangdong Group from China – Meridien Technology from Singapore

Initially:– Six Business Development Units– 30 employees

PROBLEM DEFINITION

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INTRODUCTION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

PROBLEM DEFINITION

ORGANIZATION STRUCTURE

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Mission & Strategy

INTRODUCTION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

Mission

To be the essential bridge between customers & suppliers to provide the customer with innovative products, services and solutions

Strategy

Create a « fast growing company » by focussing on (potential) customers and entrepreneurship

PROBLEM DEFINITION

ORGANIZATION STRUCTURE

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2. PROBLEM DEFINITION

How to prepare ColyTech for future growth?

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

How to achieve the flexibility and agility that is necessary to adapt to the constantly

changing environment?

ORGANIZATION STRUCTURE

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3. ANALYSIS OF COLYTECH

Top-down: organization structure

Bottom-up: analysis of the different Business Development Units (BDU’s)

SWOT analysis of the overall organization

Improvement fields

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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Initial Organization Structure

Four Departments:

– Business Development– Research & Development & Engineering– Operations– General Administration

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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Business Development Units

International Business BDU– Mainly Contract Manufacturing– Consulting services– Assisting other BDU’s – ColyTech Network Alliance

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

REMARKS:– Large dependency on suppliers and

partners (quality, reliability)– Assuring value-add

ORGANIZATION STRUCTURE

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Business Development Units

Mechatronics BDU– Agent for foreign Rapid Prototyping

and Rapid Tooling Systems– Agent for own

Rapid Prototyping Systems

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

REMARKS– Small niche market– Expanding product/services range– Synergy with Bureau Services BDU

ORGANIZATION STRUCTURE

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Business Development Units

Bureau Services BDU– Offers Rapid Prototyping and

Rapid Tooling services to customers– Both suppliers and own resources– Focus on R&D in automotive sector

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

REMARKS– Complete range of products– Extensive experience– Offering value-add

ORGANIZATION STRUCTURE

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Business Development Units

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

Electronics BDU

Factory Automation BDU

Automotive BDUORGANIZATION

STRUCTURE

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SWOT Analysis

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

• Experienced people• Supplier & customer

networks• Total solutions

• Customer sharing• Expanding network • International markets

• Organization• Responsibilities &

control• Supplier dependency

• Shortage job market• Capital• Assuring value-add

Strengths Weaknesses

Opportunities Threats

ORGANIZATION STRUCTURE

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Improvement Fields

Organization structure:

Facilitate flexibility, innovative power

Control and evaluation structure:

Linked with responsibilities

Quality:

Supplier assessment and selection

« performed by René Kleine »

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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4. ORGANIZATION STRUCTURE

INTRODUCTION Design criteria:– Flexibility– Innovative power– Fast time-to-market– Cooperation & Integration– Continuity

« Project based Matrix structure »– Business Units: long-term– Projects: short-term

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ORGANIZATION STRUCTURE

ANALYSISCOLYTECH

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Horizontal Structure

INTRODUCTION Functional separation between Business Development and management of Business Units and Projects

R&D only deals with R&D tasks anymore Engineering, Customer Service and

Assembly in Shanghai moved to Operations Division

No changes at General Administration

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ORGANIZATION STRUCTURE

ANALYSISCOLYTECH

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5. ANALYSIS CM BUSINESS UNIT

INTRODUCTION

Primary goal« The reliable offering of quality products with added value to its customers; at acceptable costs but still profitable for the company »

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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Aggregation level 1

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE Market

Contract Manufacturing Business Unitmaterials

resources

products

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Aggregation level 1

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

IST• Offering flexible

solutions• Focus on growth

SOLL+ Offering global

solutions+ Consolidating growth

Problems:

- « Reliability » rather low- « Quality of working life » could be better

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Aggregation level 2

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE Market

Contract Manufacturing Business Unitmaterials

resources

products

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MarketContract

Manufacturing Business Unitmaterials

resources

products

Aggregation level 2

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTUREWO

resources

products

Project Execution

Offer & Acceptance

Order rejection

Customer Order

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Aggregation level 2

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

ISTFocus on efficiency by:• Hiring more employees• Budgetting more money

SOLL• Shift to productivity increase• Globalization requires higher reliability

forecasted input

real input

outputinput

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Aggregation level 2

INTRODUCTION Boundary conditions:– lack of skilled employees– lack of capital

Problems:– How to increase productivity?– How to increase reliability?

Solution:– Create control and evaluation structure

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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Aggregation level 3

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTUREWO

resources

products

Project Execution

Offer & Acceptance

Order rejection

Customer Order

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6. CONTROL & EVALUATION

INTRODUCTION Establishing a productivity and reliability control and evaluation structure for the offer & acceptance function.

Establishing a reliability control and evaluation structure for the project execution function.

PROBLEM DEFINITION

CONCLUSIONS

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

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Control & Evaluation Tools

INTRODUCTION Project Checklist– Tasks– Responsibilities– Dates– Approvals

Evaluation forms

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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7. CONCLUSIONS

INTRODUCTION Project Based Matrix Structure:– More flexibility– Better responsibility structure

Control and evaluation structure:– Productivity increase– Reliability increase

Recommendations:– Expand to other departments– Evolve into IT system

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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?QUESTIONS

INTRODUCTIONPROBLEM DEFINITION

CONCLUSIONSCONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTURE

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ColyTech Manufacturing

Co., Ltd.

Customer Customer

Alliance Member

Alliance Member

Alliance MemberAlliance Member

Alliance Member

Customer

Alliance Member

Alliance Member

Alliance Member

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Aggregation level 3

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTUREWO

resources

products

Project Execution

Offer & Acceptance

Order rejection

Customer Order

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Aggregation level 3

INTRODUCTION

PROBLEM DEFINITION

CONCLUSIONS

CONTROL & EVALUATION

ANALYSIS CMBUSINESS UNIT

ANALYSISCOLYTECH

ORGANIZATION STRUCTUREWO

resources

products

Project Execution

Offer & Acceptance

Order rejection

Customer Order

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