Surface Application

SURFACE APPLICATIONS

Cetin Kara

Regional Business Manager

Surface and Exploration Drilling

Jakarta 12th May 2015

COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers, towards the environment and the people around us.We make performance stand the test of time. This is what we call Sustainable Productivity.

APPLICATIONS

Open pit mining Quarrying Exploration Geotechnical drilling Construction Dimension stone industry

Surface and Exploration Drilling Presentation

3

OUR DRILLING METHODS

Tophammer Down-the-hole / RC COPROD Core Drilling


4

ONE PRODUCT FOR EACH NEED

We develop, manufacture and market worldwide rock drilling equipment for various applications in civil engineering, quarries and open pit mines.


5

6Categorize

7FOUR SOPHISTICATION LEVELS

SimplicityUncomplicated operation

LongevityLow maintenance

CapabilityHigh drilling capacity

8

AIRROC THE EASY CHOICEHole range 51 mm 165 mm (2 6.5)


POWERROC THE POWER OF PERFORMANCE

StraightforwardHigh power operation in tough conditions

ReliabilityEasy operation and maintenance

PerformanceEspecially in hard rock applications

9

Hole range 51 mm 165 mm (2 6.5)


FLEXIROC WHY COMPROMISE?

VersatilityExcellent tramming stability

ProductivityOffers both long and short feed options

EfficiencyTwo rock drills in one, enables optimized drilling

10

Hole range 25 mm 180 mm (1 7)


SMARTROC IMPROVE YOUR BUSINESS

IntelligenceLatest technology available

ImprovementRevolutionary fuel saving control system

ConnectedSpeeding up identification of an occasional breakdown

11

Hole range 64 mm 203 mm (2.5 8)


WHICH DRILLING RIG ?

FlexiROC T15R FlexiROC T20R FlexiROC T35/40RFlexiROC T30-01 FlexiROC T30R

FlexiROC T35/40-11 FlexiROC T45-11

PowerROC T30-12

FlexiROC T50-10 (T45-10)

PowerROC T35-12 PowerROC T45-12

SmartROC T45-11

FlexiROC D60 / 65-10

SmartROC T35/40-11 SmartROC D65-10

PowerROC T35-02 / LF

13

Construction

CONSTRUCTIONUrban construction

15

CONSTRUCTIONUrban construction

Pre-splitting; controls vibrations

Blasting mats for fly-rock

Recording and monitoring vibrations

CONSTRUCTIONRoad and railway construction

CONSTRUCTION17

Road and railway construction

64 mm6

6

5

5

5

5

5

6

6

5

5

5

5

5

5 54 3

2

1

4

44

3

3 3

3 3

2

1 1 1

30 35 45 51 64 76 89 (102)o

~10 m

(0)

(0)

(0)

(0)

(0)

(0)

(0)

1 m

(Pre-splitting)

(Alternative:

Presplitting)

Smooth

Blasting

CONSTRUCTION18

Trenching

Trench blasting, withholes 51 - 76 mm

Trench blasting, withsmaller hoes

Tracking along the trench -normally overburden removed.

Tracking on the trench -normally drilling through overburden

Hole size depends on size of trench, and requirements on contours

CONSTRUCTION19

Trenching

CONSTRUCTION20

Slope stabilization

CONSTRUCTION

Components: Nut Anchor plate Anchor coupling Anchor bolt

R25/R38/R51 1 6m

Sacrificed drill bit 41 115mm

Applications: Slope stabilization Micro injection pile Temporary support anchor Soil nailing

21

Slope stabilization

APPLICATIONS

Construction Work Road & railway construction Infrastructure construction Trenching Used as a back up for small construction

works due to its easy transport ex.hydroelectric dam projects

22

FULL RADIO REMOTE CONTROL

23

Tramming, drilling, boom controls, winch controls

One standard version

BIG COVERAGE AREA

24

FLEXIROC T15R - SHAFT SINKING

FLEXIROC T20 R

Self-propelled 4 wheeldrive unit

Direct control via cable or full radio remotecontrol option

Covers the drillingdiameter range of1 - 2

27

WHAT IS THE TYPICAL APPLICATION AREA?

Construction Work Urban area

applications Rock reinforcement

applications where 360 deg. feed swing angle is required

Trenching applications

28

BIG COVERAGE AREA

29

NEW YORK SUBWAY PROJECT - USA

ROAD EXPANSION PROJECT - USA

ROAD PROJECT - USA

QUARRY APPLICATION - USA

FLEXIROC T35R CONSTRUCTION & TUNNEL

CONSTRUCTION 38

Urban construction machines

CONSTRUCTION39

Road and railway / trenching and civil engineering

40

ROC D7C

ROC D7C with silence kit in Hong Kong for urban development

41

ROC 460

ROC 460 (AirROC D65) in Xiaowan hydropower station, China, for grouting hole drilling in dam

42

ROC D7

ROC D7 in Nuozadu hydropower station, China, for rock excavation

43

ROC D7

ROC D7 in Merowe hydropower station, Sudan, for rock excavation

44

ROC D7

ROC D7 in Tekeze hydropower station, Ethiopia, for rock excavation, including road construction

45

FlexiROC T35

FlexiROC T35 in Wudongde hydropower station, China, for rock excavation, including side slope of embankment bolting

TSUNAMI RECOVERY PROJECT - JAPAN

MOTORWAY PROJECT IN ALBANIA

Options

TRACK CHAINS WITH TRIPLE GROUSER PADS

Triple grouser pads are for smoother maneuvering and less wear on surface.

51

TOW HOOK

Give the possibility to tow a trailer or similar objects behind the rig.

52

HYDRAULIC SUPPORT LEG

On un-even terrain it becomes quite important as the hydraulic support leg issued for the rig to have stability.

53

53

HYDRAULIC WINCH WITH TOWING EYE AND WIRE GUIDES

Hydraulic winch with towing eye and wire guides, remote controlled

Adds safety and makes it possible to work in steper slopes.

54

Pulling force max 7 ton

Wire length max 40 m

Wire diameter 18 mm

ELECTRIC FUEL FILLING SYSTEM

Automatic refueling from a barrel or other tank.

55

XENON WORK LIGHTS

Xenon work lights: much more light for improved safety and comfort. Two on cabin and two in the rear (optional)

56

MONITORING SYSTEM

ProCom satellite based drill rig monitoring system keeps track of the rigs postion (GPS) and accumulated work hours.

ProCom is only in combination with a written service agreement)

57

REVERSE CAMERA

It will provide the operator with a rear view that is impossible to have with regular mirrors. Thus it helps increase the visibility when tramming backwards.

58

REVERSE CAMERA SYSTEM

The camera feed is now integrated in the rigs main display. There is a built in support for two cameras.

WINDOW PANELS

Tinted glass and extra toughened

Three options: 24 mm clear front glass 10 mm tinted front glass 10 mm clear front glass

60

RIGHT HAND WINDOW EXTRA WIPER

Clear view in any weather

Maximum comfort and efficiency for the operator

61

SUN SHADE KIT

The sun share kit provides curtains that restrict light entering the cabin creating total shade.

It will ensure a more comfortable environment for the operator in those conditions where extreme sunlight affects ergonomy.

62

TAC GUIDE TUBE FOR DRILL STEEL SUPPORT

Guide set for TAC tubes makes it possible to use tubes for straighter holes. TAC 56 mm for 56 mm guide tube TAC 64 mm for 64 mm guide tube TAC 76 mm for 76 mm guide tube

63

SILENCED KIT

ECL COLLECTION

Collection of ECL oil save the environment and help keeping the feed clean.

65

AIR FLOW SWITCH

If no air goes down in the hole (air pressure builds up) the antijamming system becomes active. This saves you from get stocked in the hole.

66

MECHANICAL HOLE INCLINATION INSTRUMENTROC-ANGIE

Straight forward simple solution for getting the desired hole inclination.

67

6868

In all drilling and blasting it is important to get all holes parallel to each other and to correct depth. 1Deg is 1.3cm/meter deviation.

Hole inclination/depth instrumentHQS 11

Hole deviation like this can be avoided by using an angle instrument.

HOLE INCLINATION/DEPTH INSTRUMENTHQS 11&12

Laser receiver for getting references height and GPS compass for getting correct heading.

69

GPS COMPASSONLY AVAILABLE TOGETHER WITH HQS 11 OR 12

7070

GPS antennas on the cabin roof

OPTIONAL LASER RECEIVER

Receives a set laserplane

Stops automatic drilling at the set depth from the plane no matter to the collaring height

Gives smooth bench floor

Reduce the needs of subdrilling

71

REVERSE CAMERA

Gives personell safety Gives operational safety

due to possibility to see ground conditions

Can be combined with DVD- player for movies, digital instructionbooks etc.

72

CENTRAL LUBRICATION

Automatic central lubrication keeps the rig lubricated at all times without any effort.

73

FAST FUELING SYSTEM

Reduces re-fueling time Non pressurised filling system Adopted to most common fast

fueling standards (Wiggins, Shaw aero)

Auto switch of function to not risk overfilling

Is combined with normal filling system for flexibility

74

EASY ACCESS TO LOG FILES

THREAD GREASING DEVICE

Keep the threads lubricated to simplify threading and unthreading

Two types Brush type, with grease With oil ECG

76

WATER MIST SYSTEM

Water mist stabilizes holes in soft material and bind dust.

Two choices: Complete Water mist system with 120

l pressurized water tank Water mist system, excluding tank, for

use with customers own tank design.

77

SUCTION HAT

78

Rubber hood Rubber skirt

DUST PRE-SEPARATOR

79

DPS 12 (Standard on FlexiROC T40)

DPS 5

Large pre-separator with higher capacity

MAINTENANCE IN MIND

80

MAINTENANCE IN MIND

MAINTENANCE IN MIND

Full accessibility from below

Fully removable bellyplates

Fuel tank hanged up in hinges

10 deg trackoscillation for comfortable work position

Supported with hydraulic supportleg for safe work

82

COMMITTED TOSUSTAINABLE PRODUCTIVITY.

Surface Application

Documents

Transcript of Surface Application