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M/s Supra Vessels & Engineers Pvt. Ltd.
Sister Concern
M/s K.L. Engineering (India) Pvt. Ltd.
COMPANY PROFILE
CHARGE HEATER, NSRP, VIETNAM
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INDEX
S.No. PARTICULARS PAGE
1 INTRODUCTION 1
2 QUALITY POLICY & VISION 2
3 COMPANY DETAILS 3
4 IN HOUSE QUALITY CONTROL PROCEDURE
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5 THIRD PARTY INSPECTION AGENCIES INVOLVED
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6 LIST OF MAJOR CLIENTS 6-7
7 LIST OF MACHINERY & OTHER EQUIPMENTS
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8 PHOTOGRAPHS 9-51
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INTRODUCTION
Supra Vessels & Engineers Pvt. Ltd. established since the year 1999 is
involved in the manufacturing of steel work fabrication i.e. A. Technological /
Structural Steel work fabrication B. Material Handling Equipments for Cement /
Sugar / Power / Petrochemical C. Process Equipments.
Supra Vessels & Engineers Pvt. Ltd. started with the tradition of quality work has
earned its goodwill by rendering its services to the most reputed Companies like-
TECHNIP INDIA LIMITED, LAFARGE INDIA PVT LTD, JAIPRAKASH
ASSOCIATES LIMITED, LARSEN & TOUBRO LTD, BHARAT PETROLEUM
CORPORATION LTD, ACC CEMENTS, LTD, HUMBOLDT WEDAG INDIA PVT
LTD, INDIAN RAILWAY, SHREE CEMENT LIMITED, VIKRAM CEMENT, ISGEC
JOHN THOMPSON, MAIHAR CEMENTS etc.
The manufacturing plant of Supra Vessels & Engineers Pvt. Ltd. is situated in
Bharatpur (Raj.) only 170 K.M. away from Delhi on the western railway zone,
where the company concentrates on its production activities. The unit also
maintains a marketing office in New Delhi which is responsible for the
Coordination, Contracting, Purchasing, Sales, Erection of various equipments.
Several repeat projects order from our esteemed clients testify the credibility of
Supra Vessels & Engineers Pvt. Ltd.
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OUR QUALITY POLICY & VISION
We are committed to fabricate & supply high quality of steel products to our
customers. As a steel fabrication unit the emphasis is always on the achievements
of your indispensable goals.
Customer Satisfaction
High Quality of product & services
Offer the most Competitive price for our Customers
Prompt Delivery
Quality is what drives our Company forward, Control System followed at each step in the fabrication process raise the efficiency & performance of your final product produced.
Kamal Kumar Bhatia
Director
M/s Supra Vessels & Engineers Pvt. Ltd.
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COMPANY DETAIL
Name of the Company Supra Vessels & Engineers Pvt. Ltd.
Works & Registered Office G-150, Brij Industrial Area, RIICO,
Bharatpur- 321001 (Rajasthan) India
Year of Establishment 1999
Works Area
Covered / Shed Area 9000 Sq. Yard
Open Area 4000 Sq. Yard
Total Area 13000Sq. Yard
Installed Power 250HP
Product Range
a) Technological / Structural Steel Fabrication
b) Material Handling Equipments for Cement/ Sugar/ Power
c) Petrochemical Equipments (Reformer/ Heater Parts)
d) Hydro mechanical Equipments.
Installed Annual Production Capacity
2500-3000 MT
Director Sh. Kamal Kumar Bhatia
Contact Person
Mr. Deepak Bhatia
Cell : 9414376340, 9414023077
Mail : [email protected]
Name & Address of the
Sister Concern
K.L. Engineering (India) Pvt. Ltd.
Works At : G-151,152,153, Brij Industrial Area,
Riico, Bharatpur (Raj) 321001
Reg. Office at : D-21, Ranjeet Nagar, Bharatpur
(Raj) 321001
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IN HOUSE QUALITY CONTROL PROCEDURE
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Manufacturing Process
Raw Material
Procurement as per
design requirement
Material identification
as per QAP
Marking, Cutting,
Fit-up Inspection
Welding preparation
& set-up inspection
DT & NDT test on weld as
applicable
Welding inspection
(Visual & Dimension)
Review of WPS, WPQ &
PQR as applicable
Fabrication Inspection
as per QAP
Review of various charts
& reports as applicable
Inspection during & after
machining operation if any
Final inspection as per
fabrication Drgs. /
General Guidline
Execution of additional
tests if applicable
Mock-up assembly check-up /
assembly inspection
Checking of surface preparation & protection
from corrosion or heat
Visual Inspection of Painting
Process
Job identification & match make verification Final Painted Material Inspection
Final review of quality records as per
QAP required
Final clearance for job completion and for
client inspection.
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THIRD PARTY INSPECTION AGENCIES INVOLVED
During the manufacturing activities the following third party inspection agencies were involved in the inspection of various in process as well as final products as per the duly approved Quality assurance plan.
TATA PROJECT LTD
BUREAU VERITAS
TUV NORD
ENGINEERS INDIA LTD
TOYO ENGINEERING
BHARAT PETROLEUM CORPORATION LTD
LARSEN & TOUBRO LTD
INDURE LOESCHE
ACC CEMENT
PROJECT & DOVELOPMENT INDIA LTD
INDOMAG LTD
HOLTEC
RESEARCH DESIGNS & STANDARD ORGANIZATION
FACTORY & BOILER INSPECTION
BAXCOUNSEL
DNV
LLOYD’S REGISTER
TESTING FACILITIES: Supra Vessels & Engineers Pvt. Ltd. Arrange to provide
adequate testing facilities for Chemical & Mechanical analysis (DT & NDT), Heat
Treatment Processes, Surface Preparation & Painting tests of jobs from approved
third party inspection agencies.
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LIST OF MAJOR CLIENTS
S.No. Description Main Client Principle Client
1 Charged Heater NSRP Vietnam Technip India Ltd Technip India Ltd
2 DHDT HEATER FOR BPCL KOCHI BPCL Kochi Refinery Technip India Ltd
3 CDU & VDU Heater Structure BPCL Kochi Refinery Technip India Ltd
4 CDU & VDU Heater Structure BPCL Mahul,Refinery Technip India Ltd
5 Heater & Reformer Stack HPCL, Vizakh Technip India Ltd
6 Complete reformer structure GNFC, Gujarat Technip India Ltd
7 Structural Work IOCL Kochi Refinery Technip India Ltd
8 Hydrogen Reformer BORL (BINA Refinery) Technip India Ltd
9 Fabrication of 16 MO3 Material Ducts BORL (BINA Refinery) Technip India Ltd
10 Ventury Stack IOCL ,Haldia Refinery Technip India Ltd
11 Hot , Cold & Combustion Air Ducts BORL (BINA Refinery) Technip India Ltd
12 Stack Fabrication BORL (BINA Refinery) Technip India Ltd
13 Pipe Rack Structure HURL Sindri & Barauni Technip FMC
14 Pyro Step Cooler Shree Cement Ltd. Beawar Humboldt Wedag India Pvt Ltd
15 Complete PSA Skid Structure HPCL Vizag Refinery Dee Piping Systems
16 Complete PSA Skid Structure BPCL Kochi Refinery Dee Piping Systems
17 Pyro Step Cooler Star Cement Meghalaya Humboldt Wedag India Pvt Ltd
18 Complete PSA Skid Structure CPCL Chennai Dee Piping Systems
19 V-Separator Shree Cement Humboldt Wedag India Pvt Ltd
20 Complete PSA Skid Structure IOCL Mathura Refinery Dee Piping Systems
21 Complete conveyor structure JSW Dolvi Metso Minerals
22 VS -Separator Grasim Cement Humboldt Wedag India Pvt Ltd
23 Grate Cooler Shree Cement Humboldt Wedag India Pvt Ltd
24 Grate Cooler Inner Aeration System Orient Cement Humboldt Wedag India Pvt Ltd
25 Pyro Step Cooler Shree Cement Ltd. Humboldt Wedag India Pvt Ltd
26 Pyro Step Cooler Deccan Cement Humboldt Wedag India Pvt Ltd
27 Hoppers Shree Cement Ltd. Humboldt Wedag India Pvt Ltd
28 Grate Cooler RAS Cement Humboldt Wedag India Pvt Ltd
29 Preheating Cyclones Grasim Cement ( Kotputli ) Humboldt Wedag India Pvt Ltd
30 Duct & Chutes Grasim Cement ( Panipat ) Humboldt Wedag India Pvt Ltd
31 Raw Mill Pipping to Pyroclon Aditya Cement(Shambhupura)
Humboldt Wedag India Pvt Ltd
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32 Cyclone & Supports Mumias Sugar Company Limited, Kenya
ISGEC JOHN THOMPSON
33 Cyclone & Supports Dharani Sugars & Chemicals Limited
ISGEC JOHN THOMPSON
34 FD & SA Ducting Mumias Sugar Company Limited, Kenya
ISGEC JOHN THOMPSON
35 FD & SA Ducting Chincholi Sugar & Bio Industries Limited
ISGEC JOHN THOMPSON
36 Complete stacker & reclaimer unit J.P. Cement, Jagyyapet Jai Prakash Associates Limited
37 Rake Car Upper Part For Bridge Reclaimer
Gujarat Anjan Cement Ltd. Jai Prakash Associates Limited
38 Supply of Platform & CRD Support structure on Loop Car For LS Lignite & Additive Stacker
Gujrat Anjan Cement Ltd. Jai Prakash Associates Limited
39 Structural Frame For Stacker Gujrat Anjan Cement Ltd. Jai Prakash Associates Limited
40 Steel Stage Supporting Structure Salma Dam Project,Afghanistan
Angelique International
41 BCC Wagon HED- Cimmco Ltd. Bharatpur BCC Project
42 Cyclone Larsen & Toubro Ltd. Binani Cement
43 Various Items I.e. Flange, SS Grating, Manway Nozzles
HED- Cimmco Ltd. Bharatpur Bindal Agro Chemical
44 Washing Unit (Self Design) BPCL Delhi BPCL Delhi
45 Ammonia Tube Condenser, Ammonia Receiver Tank, Nitrogen Chamber etc.
Dalmia Industries Ltd. Dalmia Industries Ltd.
46 Hydro Structure- Stop Log Gate HED- Cimmco Ltd. Bharatpur Doyang Project
47 Pressure Vessels HED- Cimmco Ltd. Bharatpur IFFCO
48 Pipe Line Indraprastha Gas Ltd. Indraprastha Gas Ltd.
49 Hot Cyclone MSP Steel ISGEC JOHN THOMPSON
50 Reclaimer Boom Structure Svedala BMH, Mumbai Jindal Steels, Raigarh
51 Standing Buffers Vessels As Per IS- 2825
Indo Mag Steels JVSL (Jindal Steel Ltd.)
52 Frame Work & Casing For Grate Cooler & Convection Duct
Gujarat Anjan Cement Ltd Larsen & Toubro Ltd. Mumbai
53 Base Frame for Cement Mill Main Drive Gear Box & Main Motor.
Shree Cement Ltd. Shree Cement Ltd.
54 Stacker & Reclaimer Shree Conveyor Systems Pvt Ltd
Shree Conveyor Systems Pvt Ltd
55 Box Girder and Chain Guidance Cimmco Birla Ltd. Delhi Vashu Dutta Project
56 Trominal Screen Shreader Vikram Cement Vikram Cement
57 Kiln Hood Dalmia Cement Ventures Limited
Humboldt Wedag India Pvt Ltd
58 Preheater Chimney Module Lafarge India Pvt Ltd Chittorgarh Cement Project
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LIST OF MACHINERY & OTHER EQUIPMENTS
S.No. NAME OF MACHINE QTY/Nos.
WELDING MACHINES
1 MOTOR GENERATOR SET 08
2 SAW MACHINE 01
3 WELDING RECTIFIER 18
4 GMAW MACHINE 15
5 TIG WELDING MACHINE WATER COOLED 01
CUTTING MACHINES
1 PLASMA CUTTING MACHINE 02
2 PUG MACHINE (SEMI-AUTO) 15
3 HAND GAS CUTTING SET 20
4 PORTABLE AIR PLASMA MACHINE 03
5 PROFILE CUTTING MACHINE 01
DRILLING MACHINE
1 RADIAL DRILL MACHINE UPTO 75MM 01
2 RADIAL DRILL MACHINE UPTO 60 MM 02
3 MAGNETIC DRILLING M/C 10
4 DRILLING MACHINE-CAPACITY 36mm 04
MACHINE SHOP MACHINES
1 HEAVY DUTY LATHE 10 FT 01
2 HEAVY DUTY LATHE 08 FT 02
3 LIGHT DUTY LATHE 06 FT 02
4 PLANNER M/C (1250x 2000mm) 01
5 SHAPER HEAVY DUTY 01
7 HYDRAULIC HACKSAW 18” 01
8 HORIZONTAL BORING M/C 01
HYDRAULIC MACHINES
1 HYDRAULIC PIPE BENDING MACHINE 01
2 DOUBLE CYLINDER HYDRAULIC PRESS M/C CAPACITY- 50x3000MM
01
3 PORTABLE HYDRAULIC CYLINDERS 02
4 PLATE ROLLING M/C UPTO 36mm THK x 2500mm 01
5 ROLLING M/C WITH CONE BEND FACILITY 01
AIR COMPRESSOR
1 BLASTING COMPRESSOR (Electrical & Diesel) 03
2 AIR COMPRESSOR 06
3 BLASTING PLANT UNIT 02
4 BLASTING MACHINES (HOPPER) 04
HYDRA CRANES
1 MOBILE CRANE-CAPACITY 12 MT 04
GRINDING MACHINES
1 PORTABLE GRINDING MACHINE 40
2 BENCH GRINDER 03
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REFORMER – RADIANT SECTION ASSLY AT SITE ( RADIANT SIDE , END, FLOOR & ARCH
PANELS)
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REFORMER PARTS – DUCTINGS , STACK & STRUCTURE
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SITE ASSEMBLY PHOTOGRAPHS OF RCH & FRH HEATER
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HEATER PARTS – RADIANT SECTION , DUCTING , COLUMNS , STACK , STRUCTURE ETC.
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ASSEMBLY PHOTOGRAPHS OF STACK ( HEATER AND REFORMER )
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ASSEMBLY PHOTOGRAPHS OF CHARGE HEATER
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CHARGE HEATER PARTS – DUCTING , STACK , STRUCTURE ETC.
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PHOTOGRAPHS OF VARIOUS CEMENT PLANT EQUIPMENTS MANUFACTURED
KILN HOOD
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CLASSIFIER ASSEMBLY
CHAIN GUIDANCE ASSEMBLY
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ASSEMBLY SKS-SEPERATOR
BOX-GIRDER END PART
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INLET CHAMBER
ASSLY V-SEPERATOR
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GALLERY BRIDGE
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PRE-HEATER CHIMNEY
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COAL DUST SILO PARTS
MAST VERTICAL ASSEMBLY-STACKER AND RECLAIMER
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HOT
CYCLONE
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GRATE COOLER
TROMINNAL SCREEN
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Material Handling
Equipment
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Pressure Vessel
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Assembly Pre-Heater Chimney, Lafarge Cement, Chittaurgarh